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Blizzard POWER PLOW 810, Assembly & Operation Manual

The Blizzard POWER PLOW 810 is a powerful and efficient snow plow that can handle even the toughest winter conditions. It comes with an Assembly & Operation Manual for easy setup and operation. You can download the manual for free from manualshive.com, ensuring you have all the information you need to use your plow effectively.

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Ref.

Part

Qty.

Part Description

No.

Number

1

52060

1

Moldboard

2

51045

1

Wing Weldment - Driver’s Side 

3

51049

1

Wing Snow Shield - Driver’s Side

4

50060

1

Slide Box Weldment - Driver’s Side

5

51046

1

Wing Weldment - Passenger’s Side

6

50061

1

Slide Box Weldment - Passenger’s Side

7

51050

1

Wing Snow Shield - Passenger’s Side

8

61213

6

#11 Aluminum Buttonhead Rivet

9

51047

1

Wing Cutting Edge Weldment (T1) - Passenger’s Side

10

61292

1

Moldboard Cutting Edge (1080)

11

51048

1

Wing Cutting Edge Weldment (T1) - Driver’s Side

12

61315

7

1/2"-13 x 1-3/4" Flat Head Socket Cap Screw

13

61318

2

1/2"-13 x 6" Flat Head Socket Cap Screw

14

61317

2

1/2"-13 x 5" Flat Head Socket Cap Screw

15

61021

2

1/2"-13 x 3-1/2" Flat Head Socket Cap Screw

16

61026

19

1/2", 1-1/16" O.D., 17/32" I.D. YZ SAE Mil-Carb High-Strength Washer

17

61020

18

1/2"-13 Grade C Z Top Lock Nut

18A

61049

2

Plow Guide Assembly: (1) - 18 & 19, (2) - 20 & 21

18

61113

2

Plow Guide Tip, Black

19

61050

2

27-1/4" Plow Guide, Red

20

61051

4

5/16"-18 x 1" Grade 5 Z Hex Head Cap Screw

21

61052

4

5/16"-18 Z Nylon Insert Lock Nut

22

51009

2

3/4" x 9" Wing / Slide Box Pivot Pin

23

50013

2

3/4" x 3-3/8" Hydraulic Cylinder Rod End Pin - Wing Angle

24

60090

2

Hydraulic Cylinder - Wing Angle

25

61028

12

1/4" x 1-1/4" Spring Pin

26

50012

2

3/4" x 4" Hydraulic Cylinder Base End Pin - Wing Angle

27

50011

2

5/8" x 4" Hydraulic Cylinder Rod End Pin - Slide Box Extend/ Retract

28

61316

4

3/16" I.D., 1-1/4" O.D. Z Fender Washer

29

50056

1

Slide Box Polyurethane Wiper Blade - Driver’s Side

30

50055

1

Slide Box Polyurethane Wiper Blade - Passenger’s Side

31

61198

2

5/8" DIA. x 1-1/8" Rubber Cap, Black

32

52012

2

5/8" x 7-5/16" Hydraulic Cylinder Base End Pin - Slide Box Extend/ Retract

33

61030

4

1/8" DIA. x 2-5/8" Z Hair Pin Cotter

34

60031

1

Hydraulic Cylinder - Slide Box Extend/ Retract, Passenger’s Side

35

60097

1

1/4" x 34" Hydraulic Hose (#9) - Slide Box Extend, Passenger’s Side

36

60098

1

1/4" x 42" Hydraulic Hose (#10) - Slide Box Retract, Passenger’s Side

37

60004

3

7/16"-20 x 7/16"-20 Male O.R.B. Connector Adapter

38

60008

2

7/16"-20 x 7/16"-20 90˚ Adjustable Elbow O.R.B. Adapter

39

60060

1

Hydraulic Cylinder - Slide Box Extend/ Retract, Driver’s Side

40

60099

1

3/8" x 84" Hydraulic Hose (#11) - Wing Extend, Passenger’s Side

41

60006

4

9/16"-18 90˚ Swivel Elbow Adapter

42

60189

1

1/4" x 88" Hydraulic Hose (#12) - Wing Retract, Passenger’s Side

43

60009

10

7/16"-20 90˚ Swivel Elbow Adapter

44

60003

10

7/16"-20 x 9/16"-18 Male O.R.B. Connector Adapter 

45

60007

4

9/16"-18 x 9/16"-18 Male O.R.B. Connector Adapter

46

60094

1

1/4" x 84" Hydraulic Hose (#5) - Wing Retract, Driver’s Side

47

60095

1

3/8" x 84" Hydraulic Hose (#6) - Wing Extend, Driver’s Side

48

60016

1

1/4" x 40" Hydraulic Hose (#7) - Slide Box Retract, Driver’s Side

49

60188

1

1/4" x 34" Hydraulic Hose (#8) - Slide Box Extend, Driver’s Side

50A

61130

2

Slide Box Access Plate Assembly: (1) - 50 & 51

50

52014

2

Slide Box Access Plate

51

61100

2

9-3/4" Trim-Lok

52

61037

6

1/4"- 20 x 3/4" Grade 8 YZ Hex Cap Screw

53

61215

4

1/4"- 20 U-Nut

54

61099

4

3/8" x 2-5/16" O.D. x 14-1/2" Extension Spring

55

61187

4

5/8"-11 x 6-11/16" Grade 8 Z Clear Chromate Spade Bolt

56

61064

4

5/8", 1-5/16" O.D., 21/32" I.D. YZ SAE Mil Carb High-Strength Washer

57

61188

4

5/8"-11 Nylon Insert Lock Nut - Type NE

58A

61220

2

Heavy-Duty Plow Shoe Assembly: (1) - 58, 59, 61, (18) - 60

58

61221

2

Cast Iron Heavy-Duty Plow Shoe (8-3/8" Shaft)

59

61102

2

1-5/8" O.D., 1-1/8" I.D. x 1-1/2" YZ Spacer

60

61101

36

1", 1-3/4" O.D., 1-1/16" I.D. Z Flat Washer

61

61103

2

1/2" x 1-3/4" Linch Pin

62

61152

1

1/2"-13 x 4-1/2" Grade 8 YZ Hex Cap Screw

63

41047

1

Kickstand Foot Weldment

64

41038

1

Kickstand Leg Weldment

65

61057

4

1/2"-13 x 1-1/4" Grade 8 YZ Hex Cap Screw

66

61293

1

1-1/8" O.D. x 53/64" I.D. x 2" Compression Spring

Model 810 Parts List (1 of 4)   

17

Note: The reference numbers listed
identify parts shown in the illustration
on pages 21-23. These numbers are
specific to these illustrations only and
do not correspond with other diagrams
in the manual. Always review the part
number given for proper component
identification.

M O D E L 8 1 0   PA R T S L I S T

www.storksplows.com

Summary of Contents for POWER PLOW 810

Page 1: ...BLIZZARD POWER PLOW Assembly Operation Manual Blizzard Power Plow Snowplow Model 810 www storksplows com...

Page 2: ...Consumer Warranty 57 Commercial Warranty Introduction Congratulations on purchasing the most advanced snowplow available The Blizzard Power Plow is clearing new trails for innovative design rugged dur...

Page 3: ...driveways small roads WidePass Position 10 Blade Width Primary position for clearing large surfaces For use in light snow conditions with good visibility final clearing and clean up Ideal application...

Page 4: ...eding the legal vehicle width when the wings are fully or partially extended 8 Do not change the position of the blade while in transit 9 Do not exceed 40 mph when transporting plow 10 Do not exceed 1...

Page 5: ...to assembly 4 Place the main blade assembly on a flat level surface Once you have inspected all parts and removed all restraining and protective packaging materials your snowplow is ready to be fully...

Page 6: ...it locks into place Adjust the foot on the kickstand arm so the height of the A frame at its mount points is 12 1 2 to level ground See diagram on page 8 Tighten both of the 1 2 13 top lock nuts on th...

Page 7: ...on the OUTER DRAW LATCH PLATE using a 1 8 Allen wrench and remove the draw latch bolt mount pin from the assembly Next remove the 1 x 4 1 2 DRAW LATCH MOUNT PIN from the assembly By removing this pin...

Page 8: ...of the 12 HYDRAULIC HOSE PORTS on the MANIFOLD are covered with stretch wrap Remove the wrap and install the appropriate fitting in its respective port Note All ports are identified by a stamped numbe...

Page 9: ...ilitate the pump mount first angle the hinged bracket as needed and tighten the bracket hard ware locking it in place CAUTION When installing the manifold between the mount brackets on the A frame hol...

Page 10: ...m the manifold to the 3 8 16 x 1 welded ground bolt on the A frame Secure both grounds to the A frame with a 3 8 16 top lock nut Note If your plow only has a hole in the passenger s side A frame angle...

Page 11: ...locking the connector Repeat the splice procedure for the remaining wire The passenger s side directional light assembly requires the same installation however only one wire the PINK turn light needs...

Page 12: ...s extreme heat The harness could become tangled and or melt causing electrical failure and vehicle damage 9 Locate a convenient position to mount the VEHICLE WIRE HARNESS PLUG MOUNT BRACKET near the d...

Page 13: ...ar the main power connector Use the PLOW HEADLIGHT SWITCH 2 PIN CON NECTOR WIRE LEADS to connect a plow headlight toggle switch to the harness First insert the 24 GREEN YELLOW GROUND LEAD into the 2 p...

Page 14: ...vehicle are now positively aligned Rotate the A frame latch counterclockwise until the latch is in the raised position Insert the two HITCH PINS through the mounting holes on the A frame and secure e...

Page 15: ...raise the A frame latch until it locks into position Raise the Power Hitch and verify that the draw latch is fully engaged behind the push beam on the vehicle Rotate the kickstand counterclockwise unt...

Page 16: ...aks inspect rod ends for corrosion and pitting 4 Cutting edges and plow shoes for wear 5 Clean and lubricate all electrical plugs headlight connections ground and battery cables solenoid connections a...

Page 17: ...ydraulic Oil to within 3 4 from the top of the reservoir Changing the fluid annually will prolong the life of your pump and manifold 6 Cover the snowplow with a tarp if stored outside This will protec...

Page 18: ...ction Red Anodized Aluminum Ports 12 Cartridge Valves 10 Relief Valve 5 Flow Control Valve 1 Weight 28 5 lb Mount A frame Install w Hex Head Screws Maximum Flow Capacity 3 5 gpm Cylinders Angle Cylind...

Page 19: ...de Box Retract Passenger s Side 37 60004 3 7 16 20 x 7 16 20 Male O R B Connector Adapter 38 60008 2 7 16 20 x 7 16 20 90 Adjustable Elbow O R B Adapter 39 60060 1 Hydraulic Cylinder Slide Box Extend...

Page 20: ...15 2 3 4 x 4 3 4 YZ Hitch Pin 104 61105 2 9 64 DIA x 2 11 16 Z Hair Pin Cotter 105 61197 1 1 x 5 3 4 YZ Emergency Hitch Pin 106 61226 1 11 64 DIA x 3 3 4 Z Hair Pin Cotter 107 61312 4 5 16 18 x 3 4 Gr...

Page 21: ...Main Lighting Harness Relay Version 2001 02 N A 62125 1 3PDT Headlight Relay w Surge Suppression 30A 12V 90 9055 00 B TR SS N A 62126 1 24 Ground Lead Green Yellow Wire with 10 Ring Terminal N A 62127...

Page 22: ...10 24 U Clip 180 61310 1 Plow Lights Power Switch ON OFF Label 181 61090 1 Rocker Switch Control Station Label 182 61085 1 2 1 8 x 13 1 8 Push Beam Decal 183 61295 1 Power Hitch Connect Disconnect Sw...

Page 23: ...0 18 2 0 2 5 25 2 5 25 Torque Table for O R B Adapters Port Thread Size Assembly Torque foot pounds Original Assembly F F F T 7 16 20 9 16 18 15 1 0 25 2 0 1 5 25 1 5 25 F F F T Flats From Finger Tigh...

Page 24: ...188 189 190 Model 810 Assembly Schematic Blizzard Corporation reserves the right under its Continuous Improvement Policy to change construction or design details and furnish equipment when so altered...

Page 25: ...68 69 69 69 69 69 70 75 76 78 86 86 87 87 88 88 88 89 90 91 92 93 93 94 95 99 100 102A 102 103 104 105 106 107 108 109 108 113 113A 114 115 16 116 117 118 119 120 121 122 123 124 125 126 127 128 124...

Page 26: ...S10 S1 S2 S10 S9 S1 S2 MODEL 810 HYDRAULIC MANIFOLD SCHEMATIC LEFT WING CYL LEFT SLIDE BOX 6 8 5 7 1 L WINGEXT RV2 1500 PSI L SLDRET 1000 PSI 1000 PSI 2 3 3000 PSI RV5 RV1 S10 S9 S3 S4 FC RIGHT ANGLE...

Page 27: ...DC 4 BROWN WHITE PUMP SOLENOID TO RING 18 BROWN PUMP SOLENOID TO MOLEX 18 4 RED WHITE RIGHT SLIDE BOX EXTEND 18 5 RED BLACK RIGHT SLIDE BOX RETRACT 18 6 BLUE WHITE LEFT SLIDE BOX EXTEND 18 7 BLUE BLAC...

Page 28: ...LE TERMINAL 18 16 AWG P N 62093 RED BLACK TOP 7 3 1 5 6 2 8 4 END VIEW 5 PINK BLACK 6 PINK BLACK 3 WHITE 1 BROWN 2 BROWN 4 ORANGE RED 7 AND 8 NOT USED OTTO CONNECTOR AMP TERMINALS 18 14 AWG TWO 18 14...

Page 29: ...7 8 M10 1 2 3 4 5 6 7 8 5 6 4 3 3 2 1 S1 HITCH SWITCH DPDT ON OFF ON NOTE WHITE IS ON TOP TERMINAL BROWN WHITE PINK BLACK PINK BLACK PINK BLACK ORANGE WHITE WHITE GREEN BLUE BLUE BLACK BLUE WHITE RED...

Page 30: ...FT TURN C GRAY 2 RUN D LT GREEN BLACK LOW BEAM E YELLOW BLACK HIGH BEAM F END VIEW LOOKING AT CONNECTOR 28 18 18 A B C D E A B C D E 5 24 24 14 END VIEW LOOKING AT CONNECTOR F F M F F M VEHICLE END VI...

Page 31: ...OW BEAM LT GREEN RED E 2 HIGH BEAM YELLOW RED D 3 WHITE RED COMMON or A 4 HIGH BEAM FEED YELLOW B 5 LOW BEAM FEED LT GREEN C PE LT GREEN YELLOW WHITE RED YELLOW RED LT GREEN RED GRAY VIOLET PINK LT GR...

Page 32: ...A MOLEX FREE HANGING RECEPTACLE 093 12 PIN POWER CONNECTOR WITH MOLEX FEMALE TERMINAL PIN COLOR FUNCTION AWG NO 1 RED WHITE RIGHT SLIDE BOX EXTEND 18 2 RED BLACK RIGHT SLIDE BOX RETRACT 18 3 RED SWITC...

Page 33: ...A1 SEE PLOW HARNESS WIRE SCHEMATIC A2 BROWN WHITE A10 PUMP RELAY BT1 VEHICLE BATTERY K1 BROWN WHITE BLACK 18 AWG 10 SWITCHED 12 V DC 4 FLOAT 8 LIFT 11 RIGHT ANGLE 12 LEFT ANGLE 6 LEFT BOX RETRACT 5 R...

Page 34: ...UND FROM SWITCH 18 END VIEW LOOKING AT CONNECTOR 1 2 MOLEX FREE HANGING RECEPTACLE 093 2 PIN POWER CONNECTOR WITH MOLEX FEMALE TERMINAL PIN COLOR FUNCTION AWG NO 1 GREEN YELLOW RELAY GROUND FROM VEH H...

Page 35: ...dercarriages in inventory 2 Loosen the Blocker Beam from both SPRING BRACKETS by removing the three fasteners at each end of the Blocker Beam Re attach the fasteners to either end of the Blocker Beam...

Page 36: ...he push beam is approximately 12 1 2 from the ground to the center of the push beam 7 Once all of the undercarriage plates have been positioned and the proper push beam height is set proceed to tighte...

Page 37: ...5 8 11 Grade C Z Top Lock Nut 10 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61020 10 1 2 13 Grade C Z Top Lock Nut 12 61057 2 1 2 13 x 1 1 4 Grade 8 YZ Hex Head Cap Screw 13 61026 2 1 2 1...

Page 38: ...ng at the end of the frame rail to access the nut and washer 3 Position one 5 8 11 x 3 1 4 bolt through the rear mount on the hanger plate and truck frame rail Secure the bolt with one 5 8 washer and...

Page 39: ...Carb High Strength Washer 9 61063 6 5 8 11 Grade C Z Top Lock Nut 10 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61020 10 1 2 13 Grade C Z Top Lock Nut 12 61057 2 1 2 13 x 1 1 4 Grade 8 Y...

Page 40: ...1 2 13 x 1 1 2 bolts with washers to the hanger plate Loosely tighten 1 2 13 top lock nuts to all bolts 4 Install one 9 16 12 x 1 1 2 bolt with a 9 16 washer inside of the truck frame bumper bracket t...

Page 41: ...sher 11 61020 24 1 2 13 Grade C Z Top Lock Nut 12 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 13 61056 2 9 16 12 x1 1 2 Grade 8 YZ Hex Cap Screw 14 61059 2 9 16 1 3 16 O D 19 32 I D YZ SAE Mi...

Page 42: ...pring shackle Attach one 5 8 11 x 3 bolt and washer through the top rear mount Secure the bolt with one 5 8 top lock nut Note There are two original openings cut into the frame rail Use the rear openi...

Page 43: ...Head Cap Screw 9 61065 2 5 8 11 x 4 1 2 Grade 8 YZ Hex Cap Screw 10 61063 4 5 8 11 Grade C Z Top Lock Nut 11 61066 2 5 8 11 x 3 Grade 8 YZ Hex Cap Screw 12 61064 4 5 8 1 5 16 O D 21 32 I D YZ SAE Mil...

Page 44: ...16 14 x 4 1 2 bolts If needed replace the welded nuts on the frame with the 7 16 washers and top lock nuts provided 4 Align the three front bushings on the hanger plate with the holes for the tow hoo...

Page 45: ...1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61153 4 7 16 14 x 4 1 2 Grade 8 YZ Hex Head Cap Screw 12 61162 4 7 16 59 64 O D 15 32 I D YZ SAE Mil Carb High Strength Washer 13 61154 4 7 16 14 Grade C Z Top L...

Page 46: ...ashers through each of the holes Note Each hole contains a welded nut on the inside of the truck frame rail eliminating the need for new hardware Repeat the same installation for the PASSENGER S SIDE...

Page 47: ...1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 9 61072 6 M14 2 0 x 45 Grade 8 8 Z Hex Head Cap Screw 10 61074 6 M14 I D 28 O D Z Flat Washer 11 61150 4 1 2 13 x 1 3 4 Grade 8 YZ Hex Head Cap Screw 12 61...

Page 48: ...ire to each screw and feed the wire through the opening in the frame at the spring shackle bolt Pull the wire and hex cap screw through the bottom mount hole in the frame and hanger plate Secure the c...

Page 49: ...Cap Screw 8 61020 26 1 2 13 Grade C Z Top Lock Nut 9 61151 6 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw with Welded Tab 10 61054 4 1 2 13 x 2 1 4 Grade 8 YZ Hex Head Cap Screw 11 61026 8 1 2 1 1 16...

Page 50: ...7 Once the undercarriage is positioned with the appropriate hardware tighten all top lock nuts Reference the chart on page 4 for maximum bolt torque 8 Position the LIGHT TOWER into the accepting pocke...

Page 51: ...8 61069 2 M12 1 75 x 40 Grade 8 8 Z Hex Head Cap Screw 9 61067 2 5 8 11 x 2 1 4 Grade 8 YZ Hex Cap Screw 10 61064 2 5 8 1 5 16 O D 21 32 I D YZ SAE Mil Carb High Strength Washer 11 61063 2 5 8 11 Gra...

Page 52: ...s using four 1 2 13 x 1 1 2 bolts and top lock nuts Note The proper height for the push beam is approximately 12 1 2 from the ground to the center of the push beam 3 Align the hole in the DRIVER S SID...

Page 53: ...rade 8 YZ Hex Head Cap Screw 15 61026 2 1 2 1 1 16 O D 17 32 I D YZ SAE Mil Carb High Strength Washer 16 32035 2 1 1 2 x 1 4 x 1 1 4 Spacer with 11 16 Dia Hole 17 52011 8 1 1 2 O D 5 8 I D 3 4 Stepped...

Page 54: ...SUPPORT ARM to the truck frame rail in front of the engine crossmember bottom hole Secure with one 5 8 11 x 4 1 2 bolt washer and a top lock nut 5 Install the DRIVER S SIDE PUSH BEAM SUPPORT ARM to th...

Page 55: ...d Cap Screw 11 61151 1 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw with Welded Tab 12 61075 1 1 2 13 x 5 Grade 8 YZ Hex Head Cap Screw 13 61065 1 5 8 11 x 4 1 2 Grade 8 YZ Hex Cap Screw 14 61064 1 5...

Page 56: ...leaks around the pump manifold and cylinders System pressure may be set too low Adjust the pressure Remove the hex cap on top of the pump and turn the screw clockwise 1 8 turn Proper system pressure s...

Page 57: ...S9 S10 or S1 S2 to relieve pressure and retighten DO NOT OVERTIGHTEN No power to the solenoid Verify solenoids S1 S2 passenger s side slide box retract and extend and S9 S10 driver s side slide box r...

Page 58: ...lectrical components 4 Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific undercarriage system 5 Blizzard Corporation does not assume liability for da...

Page 59: ...owplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical components 4 Snowp...

Page 60: ...eat Cinch are trade marks of Blizzard Corporation Blizzard is registered in the United States Patent and Trademark Office The Blizzard Power Plow snowplow is protected by U S patents 5 638 618 5 899 0...

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