Blaze King TORINO II 1606 Page 2 Operation & Installation Manual Download

Page: 2 / 49

OM-1606 E V1.03

April 2, 2014

Page 2

TORINO II Freestanding 1606

Table of Contents

INTRODUCTION

_____________________________________________________________ 3

CERTIFICATION LABEL

________________________________________________________ 4

GENERAL INFORMATION

______________________________________________________ 5

APPLIANCE DIMENSIONS

______________________________________________________ 7

INSTALLATION CLEARANCES

__________________________________________________ 8

ASSEMBLY INSTRUCTIONS

_____________________________________________________ 9

INSTALLATION INSTRUCTIONS

_________________________________________________ 11

RIGID VENTING PARTS LIST

____________________________________________________ 20

INTERMITTENT PILOT & VALVE

________________________________________________ 23

WIRING DIAGRAM

___________________________________________________________ 25

LIGHTING INSTRUCTIONS

_____________________________________________________ 26

THERMOSTAT REMOTE CONTROL

______________________________________________ 27

MAINTENANCE

______________________________________________________________ 32

SERVICING

__________________________________________________________________ 34

FUEL CONVERSION

___________________________________________________________ 35

BURNER TRAY REMOVAL AND INSTALLATION

____________________________________ 37

VALVE REMOVAL AND INSTALLATION

___________________________________________ 38

FAN REMOVAL AND INSTALLATION

_____________________________________________ 39

ALLOWABLE TERMINATION LOCATIONS

_________________________________________ 40

TROUBLESHOOTING

__________________________________________________________ 41

REPLACEMENT PARTS

________________________________________________________ 43

WARRANTY

_________________________________________________________________ 45

NOTES

______________________________________________________________________ 49

Manufactured By

Valley Comfort Systems Inc.

1290 Commercial Way

Penticton, BC V2A 3H5

CANADA

Phone: 250-493-7444

Fax: 250-493-5833

Blaze King Industries

146 A Street

Walla Walla, WA 99362

U.S.A.

Phone: (509) 522-2730

Fax: (509) 522-9803

Summary of Contents for TORINO II 1606

Page 1: ...ine or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation an...

Page 2: ... REMOTE CONTROL ______________________________________________ 27 MAINTENANCE ______________________________________________________________ 32 SERVICING __________________________________________________________________ 34 FUEL CONVERSION ___________________________________________________________ 35 BURNER TRAY REMOVAL AND INSTALLATION ____________________________________ 37 VALVE REMOVAL AND IN...

Page 3: ...local building and fire codes before installing your heater When you have completed the installation have it checked by your local inspector Disregarding inspection and code requirements may jeopardize your homeowner s insurance Since some insurance carriers require notification of a stove installation contact your insurance agent We want your Blaze King to give you a lifetime of trouble free oper...

Page 4: ... Unité au mur l atéral 254 mm 10 in Unit to Back wall Unité au mur arriére 152 mm 6 in Floor Plancher Unprotected in Canada Sans protection Canada Floor Plancher Unprotected in U S A Sans protection U S A Vent pipe Event vertical 25 mm 1 in Electrical Rating 115 Volts 0 7 Amp 60 Hz DANGER Risk of electrical shock Disconnect power before servicing unit Do not route power cord beneath heater DANGER ...

Page 5: ...d is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa This gas appliance must not be connecte...

Page 6: ...TU hr Altitude 0 4 500 ft 0 1372 m 0 4 500 ft 0 1372 m Primary Air Opening 50 Minimum open Electrical Rating 120 V A C System 120 V A C System HIGH ALTITUDE INSTALLATION When installing this appliance beyond 4500 ft 1372 m above sea level the appliance must be properly de rated and installed according to local codes in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 ...

Page 7: ...OM 1606 E V1 03 April 2 2014 Page 7 TORINO II Freestanding 1606 APPLIANCE DIMENSIONS ...

Page 8: ...ight min 48 1219 mm C Top of Unit to Alcove Ceiling min 12 1 2 318 mm D Side of Unit to Sidewall min 10 254 mm E Alcove Depth max 37 940mm F Back of Unit to Back Wall min 6 152mm G Corner of Unit to Side Wall min 4 3 8 111 mm Vent 1 25 mm to outside surface Note Check local codes for floor requirements This fireplace is suitable for installation on a combustible surface Fig 2 ...

Page 9: ... glass and the gasket before installing door 2 Replace the window glass and gasket and re install the top glass retainer 3 Swing the door shut and re attached the door latch If the glass has been damaged contact your dealer and replace the glass and gasket with a new glass and gasket provided by your dealer WARNING Do not use any substitute materials for glass components Do not abuse glass door su...

Page 10: ...ation than the one shown Fire explosion or excessive carbon monoxide CO may result causing property damage personal injury or loss of life Step 1 Place rear log on log on pins near the rear center of the burner Step 3 Install pins in holes arrows and place final log on pins as shown Step 2 Install pins in holes arrows and place next log on pins and log support ...

Page 11: ...LE TERMINATION LOCATIONS on page 40 in this manual Mobile Home Installation Two holes are provided in the pedestal base of the unit to allow for anchoring down the appliance To access the mounts simply remove the pedestal back panel or lift off the pedestal valve access panel at the front of the unit The pedestal back unscrews with 4 screws the pedestal front lifts off 2 hooks and 2 magnets Lift u...

Page 12: ...g The gas type markings are located on the certification label and also on the appliance s gas valve Adequate clearance for proper installation and checking of the gas connections must be provided All gas connections must be checked for gas leaks Pedestal Access The pedestal gas controls can be accessed for set up or servicing and adjusting The pedestal rear cover can be removed with 4 screws whil...

Page 13: ... foot of horizontal run Example 10 ft of horizontal would require a rise of 2 5 NOTE Allowing the vent pipe to slope down towards the vent termination could cause poor combustion and or high temperatures that may present a fire hazard Mark a 10 x 10 square around the center mark inside dimensions Cut and frame the exterior wall to accept the wall penetration heat shield Install the penetration shi...

Page 14: ...llowable vertical and horizontal installations When planning your installation determine if ceiling joists roof rafters or other framing will obstruct the vent system You may have to use 45 elbows to navigate around any obstacles When passing through a flat ceiling install a Box Wall thimble Cut a 10 square hole and frame as shown in the diagram opposite Ensure all pipe sections are fully twist lo...

Page 15: ...er portion slid under the roofing material and the lower portion over the roofing material Note Do not fasten down until the final adjustments to the vent have been made Use a suitable round or square support through the roof Ensure adequate heat shield protection is provided Termination Above Roof Consult local codes for minimum vent cap height above the roof vent must be a minimum 2 from any wal...

Page 16: ... 16 4 88m maximum Note 2 0 6m minimum of vertical height required NOTE Maximum vent lengths may be subject to local codes For best venting performance here are some general venting rules 1 Use only vent systems and components certified for use with this appliance 2 Maintain a minimum of 1 26 mm clearance to combustibles from the outside surfaces of vertical vents and minimum of 1 26 mm sides and b...

Page 17: ...1 V Value 3A 12 1C 3 15 H Value 2B 4 4 V Value Total length of all vertical sections in feet H Value Total length of all horizontal sections in feet Note for H V values for 45º venting see Chart IV INSTALLATION INSTRUCTIONS cont on page 19 elbows are not counted in H or V values vent chart starts from the top of the unit ...

Page 18: ...e exhaust of the appliance as shown in Figure s 4 5 and 6 If a restrictor is necessary it can be installed in the following order 1 Turn off the appliance and allow it to cool to room temperature 2 Carefully remove the logs and brick panels and place them in a safe location 3 Remove the FIREBOX BAFFLE 4 screws Fig 4 4 Remove six screws from the FIREBOX TOP Fig 5 5 Install the VENT RESTRICTORS in t...

Page 19: ...Page 19 TORINO II Freestanding 1606 INSTALLATION INSTRUCTIONS cont Typical vent Installation High Wind Vertical Termination Cap Flashing Twist Lock Joints Wall Thimble or Fire Stop Alternate 45 pipe requiring strap support CHART IV ...

Page 20: ...nized 46DVA 36 903 48 Pipe Length Black 46DVA 48B 902B 48 Pipe Length Galvanized 46DVA 48 902 11 14 5 8 Adjustable Pipe Length Black 911B 17 24 Adjustable Pipe Length Black 917B 45 Elbow Black 46DVA E45B 945B 945BG 45 Elbow Galvanized 46DVA E45 945 945G 90 Elbow Galvanized 46DVA E90 990 990G 90 Elbow Black 46DVA E90B 990B 990BG Vertical High Wind Termination Cap must be used for all vertical termi...

Page 21: ...PE LENGTH 1604082B 4DT AJ12B DIRECT TEMP 12 ADJ PIPE LENGTH BLACK 1604084 4DT AJ14 DIRECT TEMP TELESCOPE ADJ LENGTH 1604084B 4DT AJ14B DIRECT TEMP TELESCOPE ADJ LEN BLACK 4 x 6 5 8 FITTINGS 1604215 4DT EL45 45 DEGREE ELBOW 1604215B 4DT EL45B 45 DEGREE ELBOW BLACK 1604230 4DT EL90S 90S DEGREE ELBOW 1604230B 4DT EL90SB 90S DEGREE ELBOW BLACK 4 x 6 5 8 ACCESSORIES 1604460B 4DT WTB WALL THIMBLE BLACK ...

Page 22: ...Support Plate 4DFSP Faceplate Ceiling Support Wall Thimble 4DFPB Roof Support 4DRSB Storm Collar 4DSC Standard Flashing 4DF Steep Pitch Flashing 4DF12 Attic Insulation Shield 4DAIS12 SECURITY VENTING COMPONENTS LIST 6 Pipe Length SV4L6 12 Pipe Length SV4L12 24 Pipe Length SV4L24 36 Pipe Length SV4L36 48 Pipe Length SV4L48 6 Adjustable Length SV4LA 12 Adjustable Length SV4LA12 45 Elbow SV4E45 90 El...

Page 23: ...4 Page 23 TORINO II Freestanding 1606 INTERMITTENT PILOT VALVE SIT 885 Proflame Valve Outlet pressure tap Inlet pressure tap Main valve Connection red Pilot Connection green Pilot Flame adjustment Stepper motor Ground connection ...

Page 24: ...OM 1606 E V1 03 April 2 2014 Page 24 TORINO II Freestanding 1606 Optional Wall thermostat interrupt green wire INTERMITTENT PILOT VALVE cont ...

Page 25: ...ly grounded three prong receptacle Do not cut or remove the grounding prong from this plug The Appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause im...

Page 26: ...OM 1606 E V1 03 April 2 2014 Page 26 TORINO II Freestanding 1606 LIGHTING INSTRUCTIONS ...

Page 27: ... to the particular code of that Transmitter The system is now initialized Temperature Indication Display With the system in the OFF position press the Thermostat Key and the Mode Key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display Fig 6 Fig 6 Remote Control display in Fahrenheit and Celsius Fig 7 Remote Cont...

Page 28: ...ill come on in the high position Fig 8 9 A single beep will confirm reception of the command Fig 10 Fig 11 Fig 8 Flame Off Flame Level 1 Flame Level Maximum Fig 9 Flame Level 5 Room Thermostat Transmitter Operation The Remote Control can operate as a room thermostat The thermostat can be set to a desired temperature to control the comfort level in a room To activate this function press the Thermos...

Page 29: ...to the right of the temperature bulb graphic Fig 12 To adjust the set temperature press the Up or Down arrow Keys until the desired set point temperature is displayed on the LCD screen of the Transmitter Fig 13 Fig 18 Fig 12 Smart flame function Fig 13 Fan Speed Control If the appliance is equipped with a hot air circulating fan the speed of the fan can be controlled by the Proflame system The fan...

Page 30: ...etc When the Receiver batteries are low No beep will be emitted from the Receiver when it receives an On Off command from the Transmitter This is an alert for a low battery condition for the Receiver When the batteries are replaced the beep will be emitted from the Receiver when the ON OFF Key is pressed See Initialization of The System Key Lock This function will lock the keys to avoid unsupervis...

Page 31: ...Receiver to the ON position This will bypass the remote control feature of the system and the appliance main burner will come on if the gas valve is in the On position CONTINUOUS PILOT The pilot on this unit will light automatically when turning the unit on If a standing pilot is preferred especially in cold weather the pilot can be run continuously by switching the continuous pilot switch to the ...

Page 32: ...he venting system Clean and remove any lint accumulations or debris in the firebox on the burners on the pilot at the primary air opening on the convection air blower and in any combustion and convection air passage ways see FAN REMOVAL AND INSTALLATION on page 39 Check the safety system of the gas valve WARNING All parts removed or disturbed must be properly replaced after maintenance Service and...

Page 33: ...cloth to apply the cleaner Dry the glass with a soft dry preferably cotton cloth Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided 3 Our dealers have had good results from the products listed below We can not however guarantee the results of these products a BRASSO b POLISH PLUS by KEL KEM c COOK TOP CLEAN CREME by ELCO d WHITE OFF by RUTLAND NOTE This i...

Page 34: ... side doors then open the front door 2 Loosen the Robertson lever lock screw holding the aeration lever 3 Pulling the lever increases aeration pushing the lever decrease aeration 4 Tighten the lever lock screw once there is satisfactory adjustment CHANGING MAIN BURNER ORIFICE 1 Remove the glass door logs and firebox liner panels 2 Remove the burner 3 Use a 3 8 wrench to unscrew the orifice 4 Chang...

Page 35: ...ce orifices see BURNER TRAY REMOVAL AND INSTALLATION on page 37 for Burner tray removal installation 2 Replace stepper motor see next page 3 Convert pilot fuel see instructions below How to convert Pilot fuel 1 Use a 7 16 wrench to loosen the pilot hood 2 Push the little tab in and the little tab with hole should pop out The hole stamp tab LP out is used for Propane The stamped tab NA out is for N...

Page 36: ...OM 1606 E V1 03 April 2 2014 Page 36 TORINO II Freestanding 1606 FUEL CONVERSION cont ...

Page 37: ...NSTALL BURNER TRAY When placing the burner tray back into the firebox make sure the mixing tube plenum see fig 20a slides over the orifice Screw burner tray into firebox with two screws see fig 20b backup quarter turn on one of the screws for expansion in material When properly installed you should NOT be able to lift up the Burner tray at the back the burner should just move slightly the distance...

Page 38: ... 4 Disconnect all electrical connections to valve including ground wire 5 Valve is attached to valve bracket with 4 screws 2 at the back see fig 20d and two at the side loosen all of them 6 Installation is the reverse order of the previous steps NOTE WHEN INSTALLING NEW VALVE CHECK IF ANY UNUSED PORTS ARE PLUGGED CHECK OUTLET PRESSURE 3 5 W C AND CHECK FOR LEAKS See INTERMITTENT PILOT VALVE on pag...

Page 39: ...replaced in the correct location 5 Remove the 4 screws holding the fan to the rear pedestal fan bracket Fig 21 6 Installation is the reverse order of the previous steps Fig 21 WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle D...

Page 40: ...m extended above meter regulator assembly above the meter regulator assembly ____________________________________________________________________________________________________ I Clearance to service regulator vent outlet 3 91cm ____________________________________________________________________________________________________ J Clearance to no mechanical air supply inlet 12 30cm 9 23cm to build...

Page 41: ...light 1 When lighting the appliance for the first time after installation or after servicing there is air in the gas line It takes a while for all the air to purge out of the pilot before gas can reach the pilot and ignite Remove the glass door and try lighting the pilot many times to purge the air 2 Check to make sure the gas supply to the appliance is turned on and there is adequate gas supply p...

Page 42: ...and clock input rating for over firing Sharp blue flames with flames lifting off the burner at the ends 1 Too much primary air Reduce primary air by closing the primary air shutter During cold temperatures some flame lifting may occur during start up see SERVICING on page 34 Convection blower does not turn on 1 The convection fan is thermostatically controlled It will only turn on when the applian...

Page 43: ...500ft 1 EA 1 6065 BRICK PANEL CLIP 2 EA 2 1736 FIREBOX BAFFLE 1 EA 3 1618 DOOR 1 EA 4 1666 CERAMIC DOOR GLASS 1 EA 5 0254C 6ft DOUBLE BULB TADPOLE 1 EA 6 1613 BRICK PANEL SET 3 PIECES 1 EA 7 SIT001 VALVE with STEPPER MOTOR 1 EA 8 SIT004 PROFLAME RECEIVER with FAN TIMING 1 EA 9 SIT003 IGNITION CONTROL 1 EA 10 SIT002 FAN CONTROL 1 EA 11 1619 BURNER TRAY ASSEMBLY 1 EA 12 Z1634 SATIN TRIM SET 1 EA 13 ...

Page 44: ...OM 1606 E V1 03 April 2 2014 Page 44 TORINO II Freestanding 1606 REPLACEMENT PARTS cont ...

Page 45: ...replacement parts Warranty Period Components Covered Parts Labor Gas 1 Year X All parts materials and surface finishes flaking and peeling Except as covered by Conditions Exclusion and Limitations listed 2 Years X Igniters Thermocouple Thermopile Molded Refractory Panels Log sets Fan assembly Ignition components Gas valve Burner components Thermostat 5 Years 2 Years X Firebox Heat Exchanger 10 Yea...

Page 46: ...ns and exclusions apply to this warranty Limited One 1 Year Warranty Under this warranty Blaze King covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labor for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty How ...

Page 47: ... this stove If unsure as to the extent of this Limited Warranty contact your authorized Blaze King dealer before installation 9 Blaze King will not be responsible for inadequate performance caused by environmental conditions 10 The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or spillage caused by environmental conditions Environmental con...

Page 48: ...ble Blaze King will not be liable for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 27 At no time will Blaze King be liable for any consequential damages which exceed the purchase price of the unit Blaze King has no obligation to enhance or modify any stove once manufactured examp...

Page 49: ...OM 1606 E V1 03 April 2 2014 Page 49 TORINO II Freestanding 1606 NOTES ...

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