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OPERATING MANUAL-10DPS75

VERSION 1.0

www.blastrac.com

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Summary of Contents for 10DPS75

Page 1: ...OPERATING MANUAL 10DPS75 VERSION 1 0 www blastrac com ...

Page 2: ...nd Safety requirements of the European Directive of the machine Safety In case of changes to the machine without our written authorization this declaration loses its validity Model BLASTRAC 1 10DPS75 Serial number 1 satisfies the conditions set out in the Machine Directive Directive 2006 42 EC Low voltage directive 2006 95 EC as last amended EMC directive 2004 108 EC as last amended 2 satisfies th...

Page 3: ...ns Safety instructions 4 Initial operation 07 Checkpoints powersupply Checkpoints of machine 5 Operation 08 Before switch on Switch on the machine Switch off the machine 6 Maintenance 09 Changing the liners Changing the tune up kit 7 Selection of abrasive 10 8 Technical data 11 Contact 12 Operating manual 1 10DPS75 03 12 ...

Page 4: ...c abrasive onto the surface to be treated thoroughly removes surface contaminants coats of paint sealants and thin coatings A suitable filter unit must be connected to the machine in order to separate the dust from the abrasive A specially designed dust collection system ensures dust free operation of the machine and clean air at the workspace 1 Clamp for dust hose and electrical cable 6 Emergency...

Page 5: ...original Use cables who are approved and not damaged Never remove the earth connecting of the supply cable and machine Use only cables with earth wire and connectors with a earth connecting Connect main power supply cable to a installation with a earth leakage circuit breaker Inspect and test the electrical components of the machine regularly This electrical components have to satisfy to the requi...

Page 6: ... sides of the blast head at high speed Wear safety glasses with lateral protection and close fitting protective clothing Be very careful with inserting the quick release pin The machine specially the handle grip must be free of fats and has to be dry The dust container of the filter unit must be emptied regularly Comply with the local waste treatment regulations considering the removed material Th...

Page 7: ...power supply connection with earth connecting The circuit breaker of the power supply must have a D characteristic Circuit breakers with a C or B characteristic can give problems by switch on the blastmotor Checkpoints of machine Safety functions and operating functions must work correct Check the following parts for damage and wear blastwheel feedspout liners magnet and brush sealing No loose bol...

Page 8: ...tton Blastwheel ON and check the rotating direction of the blastmotor The correct direction is given with a arrow on the housing of the motor Select the speed using the speed control knob item 11 of machine description When the machine is traveling pull the abrasive control cable to open the magnetic valve Observe the ammeter It may indicate the full load amperage After having blasted aprox 2 m cl...

Page 9: ...l out of the housing Use a new central fixing bolt when mounting a new blastwheel Place the blastwheel on the hub and tighten the central fixing bolt Fix the blastwheel cover plate with 4 nuts Insert the control cage in the center and clamp the cage with the control clamps so that the blastwheel can rotate freely Turn the blastwheel manually It must rotate freely Place the feed spout between the a...

Page 10: ...ncrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 This media is used to create a coarse profile or to increase the work speed in the case of surfaces hard to treat removes sediments on concrete prior to coating removes thick paint coatings or rust from steel surfaces bridges tanks etc removes flexible coatings on...

Page 11: ... min Max blast cleaning output on concrete 120 m h Abrasive consumption 100 gr m Length 1590 mm Width 400 mm Hight 1020 mm Weight 211 kg Noise level Over 85dB A Dust hose connection 75 mm Ø Suitable filterunit Contact Blastrac BV we will assist you with a good advice The electrical diagrams of the electrical system are placed inside of the control panel Design and specifications are subject to cha...

Page 12: ...SERVICE MANUAL 1 10DPS75 VERSION 2 1 ...

Page 13: ...f the machine Safety In case of changes to the machine without our written authorization this declaration loses its validity Model BLASTRAC 1 10DPS75 Serial number 1 satisfies the conditions set out in the Machine Directive Directive 2006 42 EC Low voltage directive 2006 95 EC as last amended EMC directive 2004 108 EC as last amended 2 satisfies the following harmonized standards NEN EN 349 NEN EN...

Page 14: ...3 Index 1 Spare parts 04 Contact 12 ...

Page 15: ...4 1 Spare parts Fig 01 ...

Page 16: ...6 E06155 Top liner 1 7 E06146 Blastwheel cover plate 1 8 B21637 Tune up kit 6 1 2 1 9 E06132 Blasthousing cover 1 10 E06148 Cage clamp 2 11 979085 Bearing unit 1 13 976310 Hub 1 14 976317 Felt seal 1 15 966024 Side magnet 2 16 B21107 Front magnet 1 17 E06157 Magnet plate 1 18 B21137 Skid seal 1 19 B21164 Seal for skid 1 20 B21165 Seal retainer rear 1 21 B21168 Skid retainer 1 ...

Page 17: ...6 Fig 02 ...

Page 18: ...logo Ø100 2 7 E06115 Motor bracket 1 8 E06116 Wheel bracket 1 9 001228 Wheel 2 10 E06117 Dust cover 1 11 E06119 Fill up plate blastmotor 1 12 E06118 IE2 7 5 kW Leroy Somer 1 13 E06139 Pulley guard 1 14 E06160 PULLEY 1 15 E10415 Taper lock 1 16 P005202 Poly V Belt 1347 IE2 Motor 1 17 18 E00620 Pulley 60 HZ 1 E00629 Taperlock 60 HZ 1 19 20 E06198 Dust protection hood 1 500 1195 Rubber latch assy 1 ...

Page 19: ...8 Fig 03 ...

Page 20: ...raction wheel 1 6 B20404 Bearing 2 7 47760 Sprocket retainer 1 8 488557 Hub 1 9 477631 Idler sprocket 1 10 E06126 Distance flange 1 11 E06159 Drive motor 1 12 E06127 Sprocket 1 13 E06128 Drive motor shaft 1 14 E06129 Chain cover 1 15 478198 Quick release pin 1 16 E06130 Chain guard cover 1 17 E00237 Chain 0 8 m 17 1 E00238 Chain link 1 ...

Page 21: ...10 Fig 04 ...

Page 22: ...g 2 12 E06138 Hinge pin 1 13 DG39 Pipe clamp Ø25 set of 2 2 14 E06149 Cable guide 1 15 970385 Handle 1 16 E08862 Separator cover 1 E07531 Locking lever 17 B21003 Deflector 1 18 E08861 Separator 1 19 03600001 Clamp Toggle 2 20 E06595 Separator tray 1 21 E06145 Cable bracket 1 22 975100 Control cable 1 23 E06142 Electrical panel 1 24 959647 Valve lever 1 25 491726 Nipple Nut 1 26 973322 Magnetic val...

Page 23: ...ast print E06206 ULCSA Project description 1 10DPS 75 3PH 230V 60HZ ULCSA Number of pages Edit date PJ11 01066 10 Created on AS BUILT Note Production check Parts for Aproval Label 24VAC Drawing number 2011 16 230V 3ph 60Hz Control Voltage HVDB Remarks Power supply Input lead 29 9 2016 Year of Manufacturing by Blastrac bv Utrechthaven 12 3433 PN Nieuwegein Netherlands 31 0 30 6018866 31 0 30 601833...

Page 24: ...Date Page description Page 1 HVDB Front page 12 1 2012 2 Table of Contents 2 a Revision sheet 29 9 2016 3 Legend 1 6 2011 4 Symbol library 9 3 2011 5 Panel block diagram 29 9 2016 6 Panel layout 11 11 2014 7 Cable set 29 9 2016 10 Main Current 23 3 2016 11 Main Current 23 3 2016 12 Control Current 23 3 2016 20 Terminal Diagram 29 9 2016 22 HVDB Terminal Diagram 12 1 2012 23 HVDB Terminal Diagram 1...

Page 25: ...e changed some small changes Engeneering Art4 HvdB 03 02 01 2012 CSA logo added Engeneering Art4 HvdB Engeneering ART4 HvdB 04 17 08 2012 Remark added for production acc CSA surveyor remark Engeneering ART4 HvdB 05 16 10 2012 Cable set changed and Drawings updated Engeneering ART4 HvdB 06 14 11 2012 Mounting plate dimensions changed and X1 terminals deleted PH Engeneering ART4 Partlist updated 30 ...

Page 26: ...16 Last print E06206 ULCSA WIRE COLOR Main Voltage All wiring AWG Phase L1 L2 L3 Black Black Black Earth PE Yellow Green Colors Control Voltage Phase 24VAC Neutral 24VAC Potential Red Red Red SYMBOL CODE 11 F 1 1 Running number Schedule page column Symbol letter Schedule page CORE CODE 11 11 Running number DRAWING NUMBER PJ Year Archive number Revision number Hook up wire Minus Ground 24VDC Dark B...

Page 27: ... horn apm meter runninghour counter transformer Pressure switch Thermostatic switch Tube light Resistor Heating Socket Valve Resistor with movable contact Terminal Terminal with fuse Rotary switch rebound Main switch Limit switch Proximity switch hulpcontact vermogenscontact maakcontact vertraagd open maakcontact vertraagd sluitend verbreekcontact vertraagd open verbreekcontact vertraagd sluitend ...

Page 28: ...ription Project name ART4 Technical Systems Soest NL 29 9 2016 Last print E06206 ULCSA 300 mm 400 mm 11S5 11S4 1 11R2 Max Speed Reverse Speed Vario speed 11S4 Trigger Drive 250 mm 370 mm Cable blast motor Cable Power supply Cable Drive motor Cable controller Mainswitch in door 11U1 10L2 10F6 10T4 10Q2 10F4 10F4 1 10Q0 10Q0 10V2 12V2 12SH1 12S1 4x Blind rivet nut M8 Earth conn to frame 12K1 ...

Page 29: ...ART4 Technical Systems Soest NL 29 9 2016 Last print E06206 ULCSA FRONT VIEW MOUNTING PLATE 60 130 75 400 300 45 45 ø22 ø22 ø5 ø13 48 48 Ø6 5 Ø6 5 20 36 18 LEFTHAND VIEW 150 242 Power Supply M32 Blastmotor M32 Wheelmotor M20 Control unit M16 53 5 87 50 45 30 50 55 115 100 All holes M4 Earth M16 220 mm 30 7 95 120 190 215 260 65 120 75 35 4 30 75 70 115 128 170 212 220 165 230 88 104 140 170 180 22...

Page 30: ... AWG16 750 Red M5 Drive motor total length 75cm 100 100 Mantel 100 Trigger switch total length 135cm 1350 950 3x0 5 mm2 AWG22 afgeschermd 4xAWG18 DARK BLUE Cabinet Side SP16 M16A SP16 M16B Motor side GND GREEN U1 4 RED V1 9 WHITE W1 14 BLACK GND GREEN U1 25 RED V1 26 WHITE W1 27 BLACK Cabinet Side Motor side Unit side Cabinet Side 1350 500 Wire ferrules Wire ferrules Wire ferrules Wire ferrules Sl...

Page 31: ...h connection to Frame U1 V1 W1 PE 10M2 10Hp 3 M 1 2 12K1 12 1 3 4 5 6 X1 X2 10V2 A L1 L2 L3 PE PE PE 1 2 3 4 5 6 10Q2 24 32A Ith 28A I I I 13 14 21 22 13 14 12 1 1 2 3 4 5 6 10F4 C10A 1 2 10F4 1 C4A 1 2 3 4 5 6 10Q0 80A 15Hp x2 x1 10L2 1PE 1PE 1PE 1PE 3 8 13 1PE 1 6 11 18 1 6 11 4 9 14 2 7 12 24 10 19 5 15 5 15 10 5 15 L1 X0 L2 L3 AWG10 BK AWG10 BK AWG10 BK AWG10 BK AWG10 BK AWG16 BK AWG16 BK AWG1...

Page 32: ...ETTINGS LENZE ESMD C02 2 C12 2 5 sec C13 2 5 sec C37 60Hz 28 BROWN 29 WHITE 30 GREEN Backside 11R2 Speed Drive Overdrive FWD REV Supply and EMS 11U1 L1 L2 L3 PE 7 8 9 U V W U1 V1 W1 PE 11M1 0 5Hp 3 M 20 28 E1 E2 x1 x2 x3 11R2 Vario speed 13 14 11S4 Drive 13 14 11S4 1 Overdrive 13 14 11S5 FWD REV 1 X3 2 3 4 5 6 7 1 X2 2 3 PE PE X2 11 12 12S1 12 1 10 15 71 71 5 73 75 76 25 25 26 26 27 27 1PE 1PE 1PE...

Page 33: ...tion Project name ART4 Technical Systems Soest NL 29 9 2016 Last print E06206 ULCSA Control Voltage ON Hours Run 21 22 12S1 11 3 Emergency stop 3 4 12SH1 12 1 12 2 ON 21 22 12SH1 12 1 OFF 13 14 10Q2 10 2 13 14 12K1 12 1 A1 A2 12K1 24Vac 1 2 10 2 3 4 10 2 5 6 10 2 14 13 12 2 22 21 1 2 12V2 Hour counter 60Hz h X1 X2 12SH1 12 1 24V 20 21 22 21 23 24 20 24 23 23 19 24 AWG18 RD 24V 10 7 24VN 10 7 ...

Page 34: ...s Soest NL 29 9 2016 Last print E06206 ULCSA cable type Target designation Connection point terminal jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point function text Target designation cable type Terminals Power supply X0 Power supply 230V 3ph 60Hz L1 2 L1 10 0 L2 4 L2 10 0 L3 6 L3 10 0 PE 10 1 10Q0 10Q0 10Q0 PE PE PE PE PE 10 1 Blast motor 10Hp 230V 25 4A Con...

Page 35: ...ct name ART4 Technical Systems Soest NL 29 9 2016 Last print E06206 ULCSA cable type Target designation Connection point terminal jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point function text Target designation cable type Terminals Controler X2 Wheel motor 11U1 U1 11M1 U 1 11 1 11U1 V1 11M1 V 2 11 1 11U1 W1 11M1 W 3 11 1 11U1 PE 11M1 PE 11 1 11U1 PE PE 11 1...

Page 36: ...oest NL 29 9 2016 Last print E06206 ULCSA cable type Target designation Connection point terminal jumper Page column Cable name Strip F13_001 Cable name Terminal diagram Connection point function text Target designation cable type X3 Speed 11U1 x1 11R2 7 1 11 2 11U1 x3 11R2 8 2 11 2 11U1 x2 11R2 9 3 11 3 Supply and EMS 12S1 13 11S4 11 4 11 3 Drive 11U1 14 11S4 28 5 11 4 Overdrive 11U1 14 11S4 1 E1...

Page 37: ...20DT 1 1 RESOPAL 2 20DT 2 1 BPT 305 427 160 T1 E 25X60 MOUNT DRAIN 1 TS35 MOUNT RAIL GROOVE 1 SP16 M16 A 1 SP16 M16 B 1 SP16 ZWART 1 WARTELMOER M20 1 5 1 AWG 10 GE GR 4 AWG 10 ZW 1 AWG 14 GE GN 1 AWG 14 ZWART 3 AWG 16 GN GE 1 E07975 AWG 16 ZWART 1 E07947 AWG 16 4 1 AWG 22 D BL 4 CABLE BOSTRIG TYPE P 4C X10AWG 2 STUURSTROOMKAB3 0 5 2 AWG 12 4 2 POPBC 1Z M8X16 CK16 4 WARTEL M32 1 5 1 WARTELMOER M32 ...

Page 38: ...e headed pushbutton LC1 D32 B7 1 500 3398 12K1 Contactor 15kw 400VAC coil 24VAC 1NO 1NC M242 159 G 24VAC 60HZ 1 E08241 12V2 Hour counter 48 48mm 20 26VAC 60Hz UL CSA VU4 6 CONN RAILKL 3 E01331 X0 Conn railkl 6MM2 grijs Wieland VUPE 4 6 CONN AARDKL Wieland 1 E01329 X0 Conn aardkl 6MM2 GE GN wk6sl u VU4 4 GRIJS CONN R K Wieland 3 E07829 X2 Conn railkl 4MM2 grijs WK4 U VUPE 4 4 CONN AARDKL Wieland 1 ...

Page 39: ...tandards Motor control box enclosure Type 1 Model 350E SB UL 480Y 277 V 30 A 18 Hp 3 ph 60 Hz SCCR 5kA Model 500E SB UL 480Y 277 V 45 A 29 Hp 3 ph 60 Hz SCCR 5kA Model BDC 854 480Y 277 V 62 A 40 Hp 3 ph 60 Hz SCCR 5kA Model 654 BDC 480Y 277 V 36 A 27 Hp 3 ph or 230 V 72 A 27 Hp 3 ph 60 Hz SCCR 5kA Model 1 10DS Dual Voltage 480Y 277 V 19 A 16 Hp 3 ph or 230 V 38 A 16 Hp 3 ph 60 Hz SCCR 5kA Model 1 ...

Page 40: ... 2009 09 01 Page 2 APPLICABLE REQUIREMENTS CSA Standard C22 2 No 0 General Requirements Canadian Electrical Code Part II CSA Standard C22 2 No 04 Bonding of Electrical Equipment CSA Standard C22 2 No 14 Industrial Control Equipment UL508 Industrial Control Equipment UL508A Industrial Control Panels ...

Page 41: ...est revision described below are eligible to be marked in accordance with the referenced Certificate Product Certification History Project Date Description 2459264 December 1 2011 Original cCSAus Certification of motor control boxes Types 350E SB UL 500E SB UL BDC 854 654 BDC 1 10DS dual voltage 1 15DS dual voltage 1 8 DPS30 1 10 DPS75 and BMC EHY335 ...

Page 42: ...Contact Blastrac NA 13201 North Santa Fe Avenue Oklahoma City OK 73114 Tel 800 256 3440 Fax 405 478 8608 www blastrac com ...

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