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GTS-1500-E

WOOD CHIPPER SHREDDER.

OWNER’S MANUAL.

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Summary of Contents for GTS-1500-E

Page 1: ...GTS 1500 E WOOD CHIPPER SHREDDER OWNER S MANUAL ...

Page 2: ...CKING 7 4 ASSEMBLY INSTRUCTIONS 8 5 IMPORTANT INSTRUCTIONS FOR SETUP 12 6 WORKING WITH THE SHREDDER 14 Safety and technical remarks 14 Before operating the machine 15 Starting and operating the machine 15 Transportation 16 7 MAINTANENCE AND CHECKS 17 8 PROBLEMS AND SOLUTION 18 9 TECHINCAL SPECIFICATIONS 19 10 PARTS DRAWING 18 11 PARTS LIST 21 ...

Page 3: ...agram fig 3 after the first hour s use check that the bolts of the blades and counter blade are firmly fixed and that the gap between blades and counter blade is 0 5mm half a millimetre Adjust in the slots necessary and fix the bolts fig 2a ab Description of the machine The shredder is a machine for shredding chipping newly cut wood The rotor has 2 blades each with a 30 cm width and is powered by ...

Page 4: ...FIG 1 Output pipe Input pipe Protection Rotor axe Rotor Engine Handle Emergency Stop FIG 2B FIG 2A FIG 3 ...

Page 5: ...SYMBOLS N B Before use make sure that the manual has carefully read Because familiar with the controls so as to use the machine correctly Obey all safety instructions ...

Page 6: ...2 MACHINE COMPONENT DEFINTION 1 Shredder Hopper 2 Wheel 3 Inlet Hopper Assembly 4 Outlet Hopper Assembly 5 Tow Bar 6 Wheel Axle 7 Handle 8 Connecting Shaft 1PC 2PCS 1PC 1PC 1PC 1PC 1PC 2PCS ...

Page 7: ...3 UNPACKING When unpacking check to make sure all the parts shown on the below diagram are included ...

Page 8: ...eel axle 29 to the base 22 using hex bolt M8x25 53 lock washer Ø8 54 and tire gasket 21 Tighten the wheel axle 29 using hex bolt M6x16 35 and hex nut M6 84 Attention Locking the Wheel Axle 29 at this position by using a 12 Adjustable spanner when fixing the hex bolt M8X 53 to the wheel ...

Page 9: ... 4 to the roller cover plate assembly 3 using hex bolt M8x20 75 lock washer Ø8 54 big flat washer Ø8 40 2 Secure the Outlet Hopper Assembly 2 to the roller cover plate assembly 3 using hex bolt M8x16 39 lock washer Ø8 54 big flat washer Ø8 40 ...

Page 10: ...nylon lock nut M10 50 2 Lock handle 28 and base 22 using hex bolt M10x45 85 flat washer Ø10 49 and nylon lock nut M10 50 Then insert lock pin 26 to the rear hole 3 Attach the tow bar 20 to the square tube of base 22 then secure hitch pin 63 using R pin 64 the other side secure hitch pin 33 using R pin 64 ...

Page 11: ...STEP 4 1 Please pull out the lock pin 26 and turn up handle 28 then insert the lock pin 26 to the rear hole again when it s working ...

Page 12: ...or both blades and the axel blades Tighten all of the screws Repeat this process after the first operational hour after setup Attention the bolts for all blades are secured with Loctite screw lock If you want to loosen the bolts e g for changing the blades please heat up the bolts first otherwise they will shear When again fastening the bolts also please use a bit of Loctite screw lock 3 Check tha...

Page 13: ...ing belt pulleys 5 Connect the batteries The red positive cable coming from the battery should be connected to the magnet switch of the starter STRAIGHT Under 1 5 kg of pressure the belts can sag approx 10 mm Connect the red positive cable here ...

Page 14: ...aximum mark on the dipstick 6 When starting the engine please ensure that the emergency off switch is not pushed in otherwise the engine will not start To start the engine use the cold start button choke open the petrol tap and start in half choke If you have questions about setup feel free to contact us at any time on 01843491642 ...

Page 15: ...ed space always make sure there is sufficient ventilation and lighting in order to reduce the risk of suffocation and injury 1 5 Only one person at a time should operate the machine 1 6 Pieces jamming the input tube can only be removed safely when the engine is stopped and blocked If necessary unbolt and tip the input and output tubes to facilitate access to the rotor Use a wooden pole to remove p...

Page 16: ... not tighten them again or bring the machine back to your dealer service point 1 10 Use only original parts for maintaining your shredder otherwise the warranty will be void 1 11 The shredder can only be repaired by a skilled dealer service point 1 12 The shredder exceeds 90 dBA during operation Therefore all users and onlookers must wear ear protection 1 13 Before use make secure that the bolts o...

Page 17: ...sitioned as in the diagram After the first hour s check that the bolts of the blades and counter blade are firmly fixed and that the gap between blades and counter blade is 0 5mm half a millimetre Adjust in the slots if necessary and fix the bolts 3 Starting and operating the machine Start the engine at half throttle and let it warm up for about 3 minutes For proper use of the engine on should als...

Page 18: ...y doubt immediately activate the safety switch red knob to be found by the engine fig 11 Before starting the engine check that the bolts holding the input and output tubes are fully tightened fig 12 13 FIG 9 FIG 10 FIG 11 FIG 12 FIG 13 ...

Page 19: ... not covered by warranty The two grease nipples on the rotor require lubricating once a year or every 500 hours Before putting the shredder into storage grease or oil the bearings blades and rotor to protect against corrosion 1 Points to be checked 2 Cleaning the machine For engine maintenance refer to the engine manufacturer s engine manual Note that the first engine oil change is after 5 hours u...

Page 20: ... The fill hole Check that the input tube is correctly fitted and the bolts are tight put the start switch of the engine on de activate the emergency switch turn the knob check oil and fuel levels contact your dealer Important screw back the blade bolts The rotor jams The engine will not start turn because the rotor is jammed the diameter of the branch is too big there are unacceptable materials su...

Page 21: ... blades on rotor and 1 counter blade on the chassis Blades are Sharpened on both edges so they can be reversed Gap between blades and Counter blade 0 5mm half a millimetre Transmission twin V belts running in parallel Dimensions Max length 231 cm Max height 150 cm Max width 80 cm Net Weight 180 kgs ...

Page 22: ...PARTS DRAWING ...

Page 23: ... Triangle Belt 2 14 CPR150 06000 Belt Pulley Shroud Assembly 1 15 CPR150 00010 Large Belt Pulley 1 16 CPR150 00012 Small Belt Pulley 1 17 CPR150 00017 Shield Mounting Plate Assembly 1 18 CPR150 02000 Roller Base Assembly 1 19 YQ JD15AE H 15HP Engine 1 20 CPR150 05000 Tow Bar 1 21 CPR150 00020 DX Tire Gasket 2 22 CPR150 04000 Base 1 23 CPR150 13000 Battery Box 1 24 CPR150 00015 Rubber Cushion 1 25 ...

Page 24: ... 46 CPR150 00004 Blade Protector 2 47 9306 06000 DX Lock Washer Ø6 12 48 9101 10035 DX8 8 Hex Bolt M10x35 16 49 9301 10000 DX Flat Washer Ø10 59 50 9206 10000 DX Nylon Lock Nut M10 28 51 GB T1096 2003 Key 1 52 9301 08000 DX Flat Washer Ø8 1 53 9101 08025 DX8 8 Hex Bolt M8X25 4 54 9306 08000 DX Lock Flat Ø8 15 55 M010 00009 DX Big Flat Washer Ø8 2 56 GB T1096 2003 Key 1 57 9101 08012 DX8 8 Hex Bolt...

Page 25: ...9301 12000 DX Flat Washer Ø12 1 79 9608 26 12 9 Single Direction Thrust Ball Bearing 1 80 9402 04022 FH Elastic Cylindrical Pin 2 81 CPR150 12000 Hand Wheel 1 82 9101 08035 DX8 8 Hex Bolt M8x35 2 83 CPR150 00011 Suspension Block 1 84 9201 06000 DX Hex Nut M6 2 85 9101 10045 DX8 8 Hex Bolt M10x45 2 86 CPR150B 00005 DY Connecting Shaft 2 87 9101 10050 DX8 8 Hex Bolt M10x50 4 88 CPR150B 02000 Outlet ...

Page 26: ...SUPPLIED BY BLACKTOOLS UNIT 10 HEDGEND INDUSTRIAL ESTATE CT7ONB BIRCHINGTON FOR SPARE PARTS AND SERVICES PLEASE CALL 01795500077 ...

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