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OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension
cords intended for use outdoors and so marked.

WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.

ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

DON’T OVERREACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest per-
formance. Follow instructions for changing accessories.

DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits,
cutters, and the like.

REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position
before plugging in.

USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended
accessories. The use of improper accessories may cause risk of injury to persons.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting
tool is unintentionally contacted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is
damaged should be carefully checked to determine that it will operate properly and perform
its intended function–check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions that may affect its operation. A guard
or other part that is damaged should be properly repaired or replaced.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.

ADDITIONAL  SAFETY RULES FOR BENCH GRINDERS

• Always use proper guard with grinding wheel. A guard protects operator from broken

wheel fragments.

• Accessories must be rated for at least the speed recommended on the tool warning

label. Wheels and other accessories running over the rated speed can fly apart and cause
injury.

•  Before using, inspect recommended accessory for cracks or flaws. If such a crack or flaw is

evident, discard the accessory. DO NOT USE A GRINDING WHEEL THAT IS CRACKED
OR FLAWED IN ANY WAY.

• When starting the tool, let it run for one minute. Never start the tool with a person in line with

the wheel. This includes the operator.

• Do not grind on the sides of grinding wheels unless they are specifically designed for that

purpose.

• Do not overtighten wheel clamp nut. This may crack the grinding wheel.
• Clean the cavity around the grinding wheel periodically.
• Secure grinder to work bench or stand with clamps or mounting hardware. Secure work

bench or stand to floor.

• Make sure your fingers do not contact the terminals of the power cord when installing or

removing the plug to or from the line power source.

• DO NOT OPERATE THIS TOOL NEAR FLAMMABLE LIQUIDS, GASES OR DUST.

Sparks or hot chips from grinding may ignite combustible materials.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and 
• arsenic and chromium from chemically-treated lumber. (CCA)

Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals:  work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.
The label on your tool may include the following symbols.

V ..........................volts

A..........................amperes

Hz ........................hertz

W ........................watts

min ........................minutes

......................alternating current

......................direct current

no ........................no load speed

..........................Class II Construction

........................earthing terminal

........................safety alert symbol

.../min ..................revolutions or 

reciprocations
per minute

1. MEDIUM GRINDING WHEEL (60 GRIT) /MEULE À GRAINS MOYENS (NO 60) / RUEDA DE
ESMERIL, MEDIA (GRANO 60) 
2. COARSE GRINDING WHEEL (36 GRIT) / MEULE À GROS GRAINS (NO 36) / RUEDA DE
ESMERIL, GRUESA (GRANO 36) 
3. INTEGRATED LIGHTS / LAMPES INTÉGRÉES / LUCES INTEGRADAS 
4. EYE SHIELDS / PROTÈGE-YEUX / PANTALLAS PROTECTORAS DE OJOS 
5. TOOL RESTS / APPUIS / SOPORTES DE LA HERRAMIENTA
6. SWITCH (ON-OFF) / INTERRUPTEUR DE MARCHE / ARRÊT / INTERRUPTOR
ARRANQUE/PARADA (ON-OFF) 
7. MOUNTING HOLES / ORIFICES DE MONTAGE / HUECOS DE MONTAJE 

CAT. NOS. BT3500     FORM NO. 398203-00    Printed in Taiwan    Copyright©2000 Black & Decker    (SEP-00-01)

KEY INFORMATION YOU SHOULD KNOW:

• Always wear eye protection.

• Make sure tool rests, spark guards, and eye shields are firmly secured before tool

is engaged.

1-800-54-HOW-TO

BEFORE RETURNING THIS PRODUCT 

FOR ANY REASON PLEASE CALL

IF YOU SHOULD EXPERIENCE A PROBLEM

WITH YOUR BLACK & DECKER PURCHASE,

CALL 1-800-54-HOW-TO (1-800-544-6986).

IN MOST CASES, A BLACK & DECKER REPRESENTATIVE

CAN RESOLVE YOUR PROBLEM OVER THE PHONE.

IF YOU HAVE A SUGGESTION OR COMMENT,

GIVE US A CALL. YOUR FEEDBACK IS VITAL

TO THE SUCCESS OF BLACK & DECKER’S QUALITY 

IMPROVEMENT PROGRAM.

(544-6986)

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO. 

CATALOG NUMBER

BT3500

INSTRUCTION

MANUAL

WARNING: For your own safety read instruction manual before operating tool.

Grounding Instructions

In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances. Do not modify plug provided—if it will not fit the outlet, have the proper
outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric
cord or plug is necessary, do not connect the equipment-grounding conductor to a live
terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
Repair or replace damaged or worn cords immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in
Figure A. The tool has a grounding plug that looks like the plug illustrated in Figure A. A
temporary adapter, which looks the adapter illustrated in Figures B and C, may be used to
connect this plug to a 2-pole receptacle as shown in Figure B if a properly grounded outlet is
not available. The temporary adapter should be used only until a properly grounded outlet can
be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent ground such as a properly grounded
outlet box.

WARNING:

Read and understand all instructions. Failure to follow all instructions listed

below may result in electric shock, fire and/or serious personal injury.

Important Safety Instructions

KEEP GUARDS IN PLACE and in working order.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys
and adjusting wrenches are removed from tool before turning it on.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet
locations, or expose them to rain. Keep work area well lighted.

KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter
keys.

DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was
designed.

USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.
When using and extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. The following table shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord.

6

6

6

6

  

  

B

B

B

B

E

E

E

E

N

N

N

N

C

C

C

C

H

H

H

H

G

G

G

G

R

R

R

R

II

II

N

N

N

N

D

D

D

D

E

E

E

E

R

R

R

R

FIG. 1

1

2

4

7

6

3

5

FIG. 2

1

2

3

4

5

6

7

A

B

C

GROUNDING PIN

GROUNDED

OUTLET

BOX

GROUNDING

MEANS

ADAPTER-(NOT APPLICABLE IN CANADA)

Minimum Gage for Cord Sets

Volts

Total Length of Cord in Feet

120V

0-25

26-50

51-100

101-150

240V

0-50

51-100

101-200

201-300

Ampere Rating
More

Not more

American Wire Gage

Than

Than

0

-

6

18

16

16

14

6

-

10

18

16

14

12

10

-

12

16

16

14

12

12

-

16

14

12

Not Recommended

Summary of Contents for 398203-00

Page 1: ...TION YOU SHOULD KNOW Always wear eye protection Make sure tool rests spark guards and eye shields are firmly secured before tool is engaged 1 800 54 HOW TO BEFORE RETURNING THIS PRODUCT FOR ANY REASON PLEASE CALL IF YOU SHOULD EXPERIENCE A PROBLEM WITH YOUR BLACK DECKER PURCHASE CALL 1 800 54 HOW TO 1 800 544 6986 IN MOST CASES A BLACK DECKER REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE ...

Page 2: ...pull the spark guard out as far as possible Do not remove it 4 Remove the five screws from the side of the wheel cover and remove the cover 5 Insert a flat bladed screwdriver into the slot in the left end of the grinder s rotor shaft Hold the screwdriver firmly to keep the shaft from turning as you loosen and remove the hex nut in the center of the grinding wheel or other accessory NOTE If you are...

Page 3: ...surer que l intensité nominale du cordon d alimentation corresponde à celle indiquée sur la plaque signalétique sur cette dernière la mention 120 V 60 Hz signifie que l outil ne doit être branché que dans une prise de courant alternatif L utilisation d une ten sion moindre de 10 que celle indiquée entraînera une perte de puissance et une sur chauffe Tous les outils Black Decker sont soumis à des e...

Page 4: ...o debe usarse en Canadá ESMERILADORA DE BANCO DE 6 Instrucciones importantes de seguridad CONSERVE LAS GUARDAS EN SU SITIO y listas para trabajar CONSERVE LIMPIA EL AREA DE TRABAJO Las áreas y bancos con objetos acumulados en desorden propician los accidentes NO SE EMPLEE EN AMBIENTES PELIGROSOS No utilice herramientas eléctricas en ligares inundados o mojados ni las exponga a la lluvia Conserve b...

Page 5: ...ada para los ojos cara y cuerpo Utilice sólo cepillos de alambre en copa que tengan una velocidad nominal igual o mayor que las R P M que muestra la placa de identificación de la herramienta ADVERTENCIA Para reducir el riesgo de accidentes usar siempre protectores apropi ados durante el esmerilado así como protección para los ojos ATENCIÓN La utilización de cualquier accesorio no recomendado puede...

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