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EN

77-3026-R2.5  (9/2016)

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ITEM 

NO.

PART 

NUMBER

DESCRIPTION

QTY.

1

54-6120

AIR CAP RETAINING RING 

ASSEMBLY

1

5

SEE CHARTS 

ON PAGE 7

AIR CAP

1

6

JGA-156-K10

SPRING-CLIP (KIT OF 10)

1

7

SEE CHARTS 

BELOW

FLUID NOZZLE 

1

8

54-6102-K3

BAFFLE/SEPARATOR (KIT OF 3)

1

9

54-6122

SIDE PORT VALVE ASSEMBLY 

1

10 ------

RETAINING CLIP

1

11 ------

+

BODY BUSHING

1

12 ------

O-RING

1

13 ------

+

SIDE PORT STEM

1

14 ------

PIN

1

15 54-6131-K

AIR VALVE SERVICE KIT

1

16 ------

FRONT SEAL – AIR VALVE

1

17 ------

FRONT AIR VALVE SEAL

1

18 54-6109

AIR VALVE SPINDLE

1

19 ------

AIR VALVE SPRING

1

20 ------

REAR SEAL – AIR VALVE

1

21 SN-66

HOUSING

1

22

47-6825

NEEDLE – STAINLESS STEEL (STD.) 

MARKING: 

I

1

SEE CHART #2

NEEDLE – FEATHERING

1

47-6830

NEEDLE – TUNGSTEN CARBIDE  

MARKING: 

II

1

47-6826

NEEDLE – PLASTIC TIP 

MARKING: 

III

1

23

------

SPRING/PAD ASSEMBLY  

1

54-6133-K3

SPRING/PAD ASSEMBLY  

(STANDARD) (KIT OF 3)

1

54-6134-K

SPRING/PAD ASSEMBLY KIT –

HEAVY DUTY (OPTIONAL)

1

ITEM 

NO.

PART 

NUMBER

DESCRIPTION

QTY.

24 54-6111

KNOB – NEEDLE ADJUSTING

1

25

54-6130-K

NEEDLE PACKING KIT (STANDARD)

1

54-6129-K

NEEDLE PACKING KIT (VITREOUS)

1

26 ------

n

NUT – PACKING

1

27 ------

n

SPRING FOR PACKING

1

28

------

❏ 

t

NEEDLE PACKING (STANDARD)

1

------

v

NEEDLE PACKING  

(VITREOUS KIT OF 3)

1

29 54-4360 

TRIGGER

1

30 54-6132-K

TRIGGER SCREW NUT KIT

1

31 ------

V

TRIGGER SCREW 

1

32 ------

V

TRIGGER NUT 

1

33 54-3513

SPINDLE CAP

1

34 SN-11

PLUG

1

35 54-6112

FITTING – AIR INLET 

1

36 ------

GUN BODY WITH FLUID INLET

1

37 ------

TOOL – SEAL INSERTION

1

38 ------

GUNNER'S MATE (3 CC BAG)

1

FOR SIPHON GUNS ORDER CUP PART NUMBER 81-800

CHART 1: BINKS “TROPHY” SERIES SPRAY GUN PARTS LIST

CHART 5:  

TEST AIR CAP KITS – 

OPTIONAL

CONVENTIONAL

54-6140-K 11-C  KIT
54-6141-K 12-C  KIT
54-6142-K 14-C  KIT

LVMP

54-6146-K 22-L  KIT
54-6147-K 23-L  KIT
54-6149-K 25-L  KIT

HVLP

54-6151-K 31-H  KIT – HVLP
54-6152-K 32-H  KIT – HVLP
54-6153-K 33-H  KIT – HVLP
54-6154-K 39-H  KIT – HVLP

CHART 2: STAINLESS STEEL  

FEATHERING NEEDLES AND NOZZLES – OPTIONAL

FEATHERING 

NEEDLE 

PART NO.

MARKING ON 

THE NEEDLE 

MATCHING NOZZLE P/N   

(ORIFICE SIZE)

47-6833

    I     IIII   

45-11050-12   1.2MM (.047")

47-6834

   II     IIII

45-11050-14   1.4MM (.055")

47-6835

  III     IIII

45-11050-18   1.8MM (.071")

CHART 3:  

TUNGSTEN CARBIDE NOZZLES AND NEEDLES 

NOZZLE SIZE

TC NOZZLE P.N.

TC NEEDLE P.N.

1.4 MM (.055")

45-11080-14

47-6830

1.8 MM (.071")

45-11080-18

47-6830

2.2 MM (.086")

45-11080-22

47-6830

2.6 MM (.102")

45-11080-26

47-6830

CHART 4: STAINLESS STEEL (HARDENED)

FLUID NOZZLES – STD.

STAINLESS FLUID NOZZLE 

ORIFICE SIZE 

FUID NOZZLE  

PART NUMBER 

.020"

.50 mm

45-11050-50

.035"

.85 mm

45-11050-85

.039"

1.0 mm

45-11050-10

.047"

1.2 mm

45-11050-12

.055"

1.4 mm

45-11050-14

.063"

1.6 mm

45-11050-16

.071"

1.8 mm

45-11050-18

.079"

2.0 mm

45-11060-20

.087"

2.2 mm

45-11060-22

.102"

2.6 mm

45-11060-26

PARTS INCLUDED IN  

54-6122

S

PARTS INCLUDED IN  

54-6129-K

n

PARTS INCLUDED IN 

54-6130-K

t

ALSO AVAILABLE IN KIT OF 3 

SN-2-K3

PARTS INCLUDED IN 

54-6131-K

V

PARTS INCLUDED IN 

54-6132-K

GTI-428-K5 SIDE PORT 

REPAIR KIT 

v

ALSO AVAILABLE IN KIT OF 3 

54-6119-K3

PARTS INCLUDED IN  

54-6135

Summary of Contents for TROPHY 2465 Series

Page 1: ...140 psi 9 6 bar P 1 Maximum Fluid Pressure 140 psi 9 6 bar P 2 with standard spring Maximum Fluid Pressure 300 psi 20 6 bar P 2 with optional spring Gun Body Anodized Aluminum Fluid Path Stainless St...

Page 2: ...td 0891 Lodging of Technical file 11 Jul 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory d...

Page 3: ...tor The flow of the fluid is adjusted by the fluid valve control knob on gun viscosity of paint and air pressure PRESSURE CUP HOOKUP Figure 1 For fine finishing with limited spraying Air pressure for...

Page 4: ...DLE MATERIAL S STAINLESS HARDENED V VITREOUS TUNGSTEN CARBIDE NEEDLE NOZZLE P PLASTIC TIP AIR CAP DESIGNATION 10 Series CONVENTIONAL 20 Series LVMP 30 Series HVLP ATOMIZATION TECHNOLOGY CN CONVENTIONA...

Page 5: ...H FLUID INLET 1 37 TOOL SEAL INSERTION 1 38 GUNNER S MATE 3 CC BAG 1 FOR SIPHON GUNS ORDER CUP PART NUMBER 81 800 CHART 1 BINKS TROPHY SERIES SPRAY GUN PARTS LIST CHART 5 TEST AIR CAP KITS OPTIONAL CO...

Page 6: ...R FLUID NOZZLE AND AIR CAP THIN 5 25 CENTIPOISE 15 19 sec Zahn 2 cup wash primers dyes stains solvents water inks sealers laquers lubricants zinc chromates acrylics 2465 85HV 32S0 0 85 mm 034 X 32H 24...

Page 7: ...series 5 mm 1 8 mm P S Small Pattern Applications of Stains Lacquers Enamels Acrylics 25 L 46 6513 4 15 14 7 45 11050 series 85 mm 1 8 mm P Dyes Stains Toners Enamels Lacquers Primers Urethanes Solve...

Page 8: ...ENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying deb...

Page 9: ...nish is too wet reduce fluid flow by turning fluid adjusting knob 24 clockwise If atomization is too coarse increase inlet air pressure If too fine reduce inlet pressure 10 The pattern size can be red...

Page 10: ...IG 17 FIG 2 FIG 4 FIG 5 FIG 6 FIG 7 FIG 8 FIG 10 FIG 11 FIG 12 FIG 14 DISASSEMBLY FIG 3 6mm FIG 15 6mm 150 170 in lbs 16 9 19 2 Nm FIG 9 ASSEMBLY FIG 16 FIG 1 NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY...

Page 11: ...D NOZZLE AND BAFFLE REMOVAL AND INSTALLATION AIR CAP INDEX PIN 54 6184 INSTALLATION OPTIONAL 90 INCREMENTS INDEXING FEATURE FIG 1 FIG 2 FIG 3 FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 FIG 6 FIG 7 FIG 8 3 8 3 8 23...

Page 12: ...6 R2 5 9 2016 12 16 MAINTENANCE NEEDLE PACKING REMOVAL AND INSTALLATION MAINTENANCE SIDEPORT REMOVAL AND INSTALLATION FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 FIG 1 FIG 2 FIG 3 FIG 4 FIG 6 FIG 5 FIG 6 3 8 3 8 14...

Page 13: ...zing pressure too low Material too thick Balance air pressure and fluid flow Increase spray pattern width with spreader adjustment valve Thin or lower fluid flow Adjust Increase pressure Thin to prope...

Page 14: ...needle spring broken Wrong size needle or tip Adjust Lubricate Replace tip and needle Clean Replace Replace Fluid dripping or leaking from bottom of cup Cup loose on gun Cup gasket worn or missing bel...

Page 15: ...28 40 143 Millennium 3000 Twin Cartridge PaintSprayRespirator 192212 Professional Spray Gun Cleaning Kit Contains six precision tools designed to effectively clean all DeVilbiss Binks Finishline and o...

Page 16: ...n innovative finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations USA Canada info carlisleft com...

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