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Binder 9020-0112 Operating Manual Download Page 1

 

 

Issue 08/2012 

Art. No. 7001-0115 

 

 

 

 

 

Operating Manual 

 

 

 

 

APT.line™ KB (E3.1) 

 

Refrigerated Incubators 

 

with microprocessor program controller RD3 

 

 

 

Model 

Art. No. 

KB 23 (E3.1) 

9020-0112, 9120-0112 

KB 23-UL (E3.1) 

9020-0113, 9120-0113 

KB 53 (E3.1) 

9020-0114, 9120-0114 

 

9020-0243, 9120-0243 

KB 53-UL (E3.1) 

9020-0115, 9120-0115 

KB 53 (115 V) (E3.1) 

9020-0252, 9120-0252 

KB 115 (E3.1) 

9020-0116, 9120-0116 

 

9020-0242, 9120-0242 

KB 115-UL (E3.1) 

9020-0117, 9120-0117 

KB 115 (115 V) (E3.1)  9020-0253, 9120-0253 

 

 

 

 

 

 

BINDER GmbH 

Address 

Post office box 102 

 

D-78502 Tuttlingen 

Tel. 

+49 7462 2005 0 

Fax 

+49 7462 2005 100 

Internet 

http://www.binder-world.com 

E-mail 

[email protected] 

Service Hotline 

+49 7462 2005 555 

Service Fax 

+49 7462 2005 93 555 

Service E-Mail 

[email protected] 

Service Hotline USA  

+1 866 885 9794 or +1 631 224 4340 x3 

Service Hotline Asia Pacific  

+852 39070500 or +852 39070503 

Service Hotline Russia and CIS  +7 495 98815 17

 

Summary of Contents for 9020-0112

Page 1: ...1 9020 0116 9120 0116 9020 0242 9120 0242 KB 115 UL E3 1 9020 0117 9120 0117 KB 115 115 V E3 1 9020 0253 9120 0253 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49...

Page 2: ...aws of Member States relating to electrical equipment designed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ en et du Conseil du 12 d cembre 2006 concernant le rapproch...

Page 3: ...CEI 61010 2 10 2003 NF EN 61010 2 10 2005 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 61...

Page 4: ...1 08 2012 page 4 84 D 78532 Tuttlingen 16 01 2012 BINDER GmbH P M Binder Gesch ftsf hrender Gesellschafter Managing Director Directeur g n ral Dr H von Both Leiter F E Director R D Chef de service R...

Page 5: ...KB E3 1 08 2012 page 5 84 Product registration...

Page 6: ...ting and transportation 16 3 3 Storage 17 3 4 Location of installation and ambient conditions 17 4 INSTALLATION OF THE EQUIPMENT 18 4 1 Electrical connection 18 5 START UP 19 5 1 Settings at the RD3 p...

Page 7: ...outputs via operation lines option from size 53 on 64 16 8 Water protected internal socket option from size 53 on 65 17 MAINTENANCE CLEANING AND SERVICE 66 17 1 Maintenance intervals service 66 17 2 C...

Page 8: ...ation and maintenance In no event shall BINDER be held liable for any damages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivabl...

Page 9: ...es a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive atmospher...

Page 10: ...not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The fo...

Page 11: ...tage 230 V 10 single phase unit 2 0 A Nominal current 2 0 Amp 50 60 Hz Power frequency 50 60 Hz Max operating pressure 15 bar Max operating pressure 15 bar in the refrigerating system R 134 A 0 145 kg...

Page 12: ...on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany BINDER GmbH is only responsible for the sa...

Page 13: ...measures to exclude such risks prior to putting the refrigerated incubator into operation DANGER Electrical hazard Danger of death The unit must NOT become wet during operation or maintenance The refr...

Page 14: ...the door The refrigerating system is distinguished by direct precise and rapid temperature conduction Large area labyrinth evaporator plates are integrated into the outer walls of the preheating cham...

Page 15: ...ain power switch On Off 2 Temperature controller RD3 3 Instrument panel 4 Unit door 5 Compressor housing 2 2 Instrument panel 2 6 1 Figure 5 Control panel of standard unit 1 Main power switch On Off 2...

Page 16: ...lease use the original packing and observe the guidelines for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 18 1 Note on second hand units Ex Demo Units Secon...

Page 17: ...erature should not be substantially higher than the indicated ambient temperature of 25 C to which the specified technical data relate For other ambient conditions deviations from the indicated data a...

Page 18: ...z 10 A KB 115 9x20 0116 Shock proof plug 230 V 1N 50 60 Hz 10 A KB 115 9x20 0242 Shock proof plug 230 V 1N 50 Hz 10 A KB 23 UL 9x20 0113 NEMA 5 15 115 V 1N 60 Hz 12 5 A KB 53 UL 9x20 0115 NEMA 5 15 11...

Page 19: ...re them in at least two chambers if this is feasible 5 1 Settings at the RD3 program controller After turning the unit on with the main power switch 1 the controller is in Normal Display fixed value o...

Page 20: ...phically at the computer using the communication software APT COM 3 DataControlSystem option chap 16 1 specially developed by BINDER 5 2 General indications The program controller RD3 offers several f...

Page 21: ...t points Any setting of the operation lines in fixed value entry mode is ineffective with active week program timer Basic entry principle Access the individual parameters with button X W one after the...

Page 22: ...s e g 40 C actually set safety controller set point Display 2 shows SP SAFETY CONTR variable safety controller set point Set safety controller class 3 1 set point in C with arrow keys Note setting lim...

Page 23: ...Therefore you need to activate the week program timer in the user level chap 10 Normal Display Display 1 shows e g 19 8 C actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and t...

Page 24: ...arrow keys Value is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Ch1 SP2 Off entry of state of channel 1 actual setting Off Enter the state of channel 1 On or Off with arrow keys...

Page 25: ...am title Project Date Day of the week Time Channel 1 temperature Channel 2 hh mm AM PM ON SP2 OFF SP1 ON OFF Monday S1 S2 S3 S4 Tuesday S1 S2 S3 S4 Wednesday S1 S2 S3 S4 Thursday S1 S2 S3 S4 Friday S1...

Page 26: ...e subsequent program section By appropriate design of the program section timing all kinds of temperature transitions can be programmed Gradual temperature changes set point ramp The set point gradual...

Page 27: ...n length hh mm TIME Fan speed FAN Operation lines O LINE S01 40 00 30 50 000 S02 60 01 30 100 000 S03 90 01 00 100 000 S04 90 03 20 100 000 S05 20 00 01 100 000 Only with option zero voltage relay out...

Page 28: ...rammed with an additional section in our examples S05 for set point ramp and S08 for set point step with a section time of at least one minute Otherwise the program will stop one section too early bec...

Page 29: ...to fixed value operation showing Normal Display and equilibrates to the temperature value previously entered in fixed value entry mode Before starting the program check the set point value entered in...

Page 30: ...lected CONTINUE X W information to 1st program section with X W Select program P01 or P02 with arrow keys Value is shown in display 1 Press key In the selected program P01 or P02 program sections can...

Page 31: ...ernating S01 TEMP 9 0 variable temperature in C CONTINUE X W information go on with X W Enter temperature set point of S01 in C with arrow keys Press key Display 1 shows e g 00 01 actual section lengt...

Page 32: ...temperature in C CONTINUE X W information go on with X W Enter the temperature set point of S02 in C with arrow keys Etc If all sections up to S10 or up to S20 have been programmed section S01 follows...

Page 33: ...n SEC Temperature set point C TEMP Section length hh mm TIME Fan speed FAN Operation lines O LINE S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 Only with option zero...

Page 34: ...ogram sections can be selected Display 1 shows e g 01 actual selected section S01 Display 2 shows alternating P01 SEC program section can be selected CONTINUE X W information set point entry with X W...

Page 35: ...m ends the temperature will equilibrate to the set point entered in Fixed value operation mode If the week program timer is active another set point SP2 might be targeted according to programming Deac...

Page 36: ...of program cycles Display 2 shows REPEAT enter number of program cycles Select number of cycles 1 0 1 etc with arrow keys Value is shown in display 1 Last step program start Hit program key Display 1...

Page 37: ...ogram repeats the controller returns to fixed value operation showing Normal Display and adjusting to the temperature and fan speed values that have been previously entered in the fixed value entry mo...

Page 38: ...ly reached or since the last reset no setting display only Max number of operating hours Op limit Entry of a limit number of operating hours i e the maximum number of operating hours that can be run M...

Page 39: ...C Program operation If the actual value of temperature exceeds the set point of a program section by more than the entered tolerance limit value the program is halted LED 3d flashing until the actual...

Page 40: ...e real time clock Month Enter the month 1 up to 12 Day of the real time clock Day Enter the day 1 up to 31 Time of the real time clock Time Main menu Use the program key to access the settings of hour...

Page 41: ...ng or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1 Display 2 shows Adress 1 e...

Page 42: ...th arrow keys Setting is displayed in display 2 Press key Display 1 shows e g 0004 unit operating hours Display 2 shows Oper hs 0004 28 operating hours up to now hhhh mm actually displayed 4 hs 28 min...

Page 43: ...row keys Setting is displayed in display 2 Press key Display 1 shows 0000 Display 2 shows Prg Time 99 59 max section length 99 59 or 999 59 actual setting 99 59 Select between 99 59 in hh mm or 999 59...

Page 44: ...up to 12 with arrow keys Setting is displayed in display 2 Press key Display 1 shows e g 15 Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 with arr...

Page 45: ...t Select setting Limit and enter a value by 3 C above the maximum value i e 23 C Activating the week program timer Checking and if necessary setting the real time clock 2 Enter the set points for the...

Page 46: ...tting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address Display 2 shows Address 1...

Page 47: ...yed in display 2 Press key Display 1 shows e g 15 Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 with arrow keys Setting is displayed in display 2 P...

Page 48: ...point 5 C with arrow keys Value is shown in display 1 Press key Display 1 shows 20 0 actual temperature set point 2 Display 2 shows SP2 TEMPERATURE variable temperature in C Enter temperature set poi...

Page 49: ...0 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code with arrow keys e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatic...

Page 50: ...te of channel 2 actual setting Off Press key EXIT Display 1 shows 06 00 time of the selected shift point Display 2 shows S1 06 00 actually selected shift point S1 actual setting time 06 00 channel 1 O...

Page 51: ...P2 Off entry of state of channel 1 actual setting OFF Enter the state of channel 1 Off with arrow keys Setting is displayed in display 2 Press key Display 1 shows 0000 Display 2 shows Channel 2 Off en...

Page 52: ...length of a program section can be set in common for all program sections to 99 hs 59 min or to 999 hs 59 min Select setting 999 59 When changing the maximum duration setting pre existing programs wi...

Page 53: ...t in common for all program sections to 99 hs 59 min or to 999 hs 59 min Select setting 999 59 When changing the maximum duration setting pre existing programs will be deleted in the program editor Tu...

Page 54: ...lay 2 shows Saf setp 23 temperature value of over temperature safety device actual value 23 C Enter the temperature value of 23 in C with arrow keys Value is shown in both displays Hit several times k...

Page 55: ...erCod 0000 enter user code Enter user code with arrow keys e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows...

Page 56: ...length set point Display 2 shows alternating S02 TIME 000 01 variable section length in hhh mm CONTINUE X W information go on with X W Enter section length set point of S02 of 1 min with arrow keys Va...

Page 57: ...ke sure that there are no more program sections S05 etc existing due to previous programming If so they must be deleted see chap 8 4 3 Set the number of cycles to infinite in the program start level a...

Page 58: ...unning backwards actual program P01 actual section S01 and remaining time of program section S01 Program is running The green LED 3d lights up Additionally to the green LED 3d indicating a running pro...

Page 59: ...he over temperature protective device permanently turns off the unit The user cannot restart the device again The protective cut off device is located internally Only a service specialist can replace...

Page 60: ...3 2 can be regarded as a safety device class 3 3 Alarm pilot lamp red Figure 9 Temperature safety device class 3 1 or class 3 2 Both safety devices are functionally and electrically independent of th...

Page 61: ...sensitive cultures from cooling down too much If the control knob is turned to its end stop position 0 the safety device class 3 2 has no effect If it is set to a temperature somewhat lower than that...

Page 62: ...re APT COM 3 DataControlSystem option The unit is regularly equipped with a serial interface RS 422 that can connect the BINDER communication software APT COM 3 DataControlSystem The connection to a c...

Page 63: ...ture value is printed In connection with the set print interval referring to real time can be achieved by noting down the start time of the registration 16 4 Data logger kit The BINDER Data Logger Kit...

Page 64: ...socket at the rear of the incubator as follows ANALOG OUTPUT 4 20 mA DC PIN 1 Temperature PIN 2 Temperature Temperature range 5 C 41 F to 100 C 212 F A suitable DIN plug is enclosed Figure 14 Pin conf...

Page 65: ...socket is splash proof IP system of protection 65 230 V 1N 50 60 Hz Charge max 500 W Maximum permitted operating temperature with this option 50 C 122 F WARNING Exceeding the permitted maximum temper...

Page 66: ...garding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented The warranty becomes void if maintenance...

Page 67: ...commercial cleaning detergents free from acid or halides We recommend using the neutral cleaning agent Art No 1002 0016 Zinc coated hinge parts rear unit wall Standard commercial cleaning detergents...

Page 68: ...e power plug You can use the following disinfectants Inner chamber Standard commercial surface disinfectants free from acid or halides Alcohol based solutions We recommend using the disinfectant spray...

Page 69: ...s previously been issued to you An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authoriz...

Page 70: ...Decommissioning Turn off the main power switch 1 Disconnect the unit from the power supply When turning off the main power switch 1 the stored parameters remain saved Temporal decommissioning See ind...

Page 71: ...ior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual t...

Page 72: ...stributor when purchasing the unit e g his general terms of payment and delivery If your distributor is not able to take back and dispose of the unit please contact BINDER service Certified companies...

Page 73: ...compliance with the applicable legal requirements regarding qualification of staff disposal and documentation 19 Troubleshooting Fault description Possible cause Required measures Heating Set point t...

Page 74: ...t suitable limit value Controller or safety device defective Contact BINDER service Refrigerating performance No or too low refrigerating performance Ambient temperature 20 C chap 3 4 Select cooler pl...

Page 75: ...d at the rear of the chamber below the strain relief of the power cord The fuse holder is equipped with a fuse clip 5mm x 20 mm CUL Version 6 3 x32 mm Replace this fuse only with a substitute of the s...

Page 76: ...bs 44 97 72 159 105 232 Number of door s number 1 1 1 Inner glass door s number 1 1 1 Temperature data Temperature range 1 C F 0 to 100 4 to 212 5 to 100 23 to 212 5 to 100 23 to 212 Temperature fluct...

Page 77: ...ers to 100 fan speed All indications are average values typical for units produced in series We reserve the right to change technical specifications at any time If the chamber is fully loaded the spec...

Page 78: ...7 6004 0008 Perforated rack stainless steel 6004 0052 6004 0029 6004 0030 Perforated rack with additional fixation for shaker operation 8012 0287 8012 0288 Reinforced rack with rack lockings Door gask...

Page 79: ...bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will i...

Page 80: ...s substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstand...

Page 81: ...entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with r...

Page 82: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240...

Page 83: ...______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under 3...

Page 84: ...all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ____...

Page 85: ......

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