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GUANGDONG ACES MACHINERY CO.,LTD

1

Chapter 1 Safety!

………………………………………………

Page 2

Chapter 2 Company Profile

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Page 7

Chapter 3 Product Introduction

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Page 8

Chapter 4 Operation Instruction

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Page 12

Chapter 5 Electricity, Air Pressure and Ink
Channels

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Page35

Chapter 6 Service and
Maintenance

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Page 40

Chapter 7 Common Problems

and Treatment

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Page 45

Summary of Contents for Daily-Jet

Page 1: ...GUANGDONG ACES MACHINERY CO LTD 0 Daily Jet Operation Manual This manual is including machine introduction operation maintenance and reference to air pressure and electricity...

Page 2: ...hapter 2 Company Profile Page 7 Chapter 3 Product Introduction Page 8 Chapter 4 Operation Instruction Page 12 Chapter 5 Electricity Air Pressure and Ink Channels Page35 Chapter 6 Service and Maintenan...

Page 3: ...nce 3 Make sure to use and disassemble this product under mechanic equipment safety Use or maintenance mechanic parts equipment after confirming prevention of incontrollable falling parts and moving D...

Page 4: ...nsible to those errors and damages 3 Please refer to other warranty specifications 1 Print head is not applicable to this warranty statement Applicable Conditions Must comply with local currency and t...

Page 5: ...d Could cause system errors In the case of using in interlock circuit Please set multiple interlock circuit constituted by other systems mechanically protection function Periodically check the protect...

Page 6: ...not use it near corrosive gases or liquid It could cause parts equipment damage print head damage malfunction Do not use it near electricity surge place It could cause damage circuit element or relat...

Page 7: ...ture is at the range of 20 30 C humidity is at a range of 60 70 RH If the temperature is too low or too high print heads could be damaged because the ink characteristics change If the humidity is too...

Page 8: ...he number of labor as our own duty and is committed to providing customers with high quality digital printing machine and automatic oval t shirt printing machine Our equipments are now widely used in...

Page 9: ...t colors of digital printing which can perfectly meets the command for garments and fabrics printing Daily Jet use industrial Star fire print head or Epson High Precision print head It can print in fo...

Page 10: ...rm a N pressure gauge displays and controls Negative Pressure b Digital production start oval digital production mode c Rotating plate automatically rotate the pallet d Forward rotate the pallet clock...

Page 11: ...Cartridges same like ink cartridge but lower For ink recirculation d Right Safety Bar to avoid hitting the heads in case of getting obstacles inside e Left Safety Bar to avoid hitting the heads in cas...

Page 12: ...e nozzles when the machine is turned off to avoid air comes in to dry up and make clogging And please note these caps need to be cleaned every day b Cleaning Station when cleaning the wipers will wipe...

Page 13: ...Pause printing 7 Clean heads when there are clogging or white lines Please refer to Chp4 I 1 3 Settings to set more 8 Production mode active de active with oval machine 9 Provide information about our...

Page 14: ...ress to print selected image in PrinterManager computer interface 2 Print Nozzles Check pattern 3 Pause Resume current print job 4 Abort current print job 3 Settings A Pneumatic and Ink system 1 Set p...

Page 15: ...e In case of air leakage the tube below is normally disconnected Connect it by the quick couplers before pumping 5 Ink Channel Selection Selection working ink channels normally CMYK all selected 6 Sto...

Page 16: ...s on up down limit Not Available in the new models 4 Move Maintenance tray up or down with lights on up down limit Not Available in the new models 5 Turn off power of the boards separately Not Availab...

Page 17: ...ase contact us for further information F Homepage Back to homepage main interface 4 Status 1 Show Offline mode status can t print in this mode 2 Show Full Not Full in Negative Press Cartridge 3 Ink su...

Page 18: ...ponding parameters correctly according to the machine characteristic Medium Information Print Pos X Offset Set the distance between X Origin of the outermost print head and the starting point of mater...

Page 19: ...tion of flash at standby Normal Clean Check it on your own needs if no such function do not check Print Clean Choose Purge High Flash Before Printing Check it on your own needs if no such function do...

Page 20: ...GUANGDONG ACES MACHINERY CO LTD 19 3 2 Click on the software Main Menu Enter Maintenance Password enter the password retc_000 or 000000...

Page 21: ...oving speed of head carriage Acceleration Set the acceleration of head carriage movement Motion Factor The equivalent coefficient of X motor pulse and step value can be calculated automatically by cli...

Page 22: ...ced height to reset position Y Encoder Factor See below for details Detector Distance Distance of a detector to print heads at Zero position if installed X Capping Position Distance of capping positio...

Page 23: ...ersely phase A and phase B of X grating encoder need to be changed Note X and X can not represent the actual direction of the head carriage movement The purpose of text is to make the actual direction...

Page 24: ...alled Manual calculation is required The computational method is to fill in 1 in Motion Factor and fill in 100 in Manual Speed After clicking Apply make a mark on the print material and click the Forw...

Page 25: ...head Voltage 4 1 1 Voltage and Temperature setting It is recommended to first set the print head temperature and Voltage Correction to 0 Check if the print head voltage of each corresponding channel...

Page 26: ...head by printing the above calibration chart It will print the vertical calibration chart of two directions The upper right side of the figure is marked by direction First detect the one way right whe...

Page 27: ...of the base plate of head carriage After adjusting the two directions can be consistent 4 2 2 Print head status Click on the print head status menu and the machine prints out the following patterns Ex...

Page 28: ...leted This step should correspond with the print head mechanical installation position before and after calibration When adjusting it should not affect the verticality and when adjusting the verticali...

Page 29: ...turn If not each Pass needs to be calibrated independently with the above methods 4 2 4 X direction calibration of Print head In order to make the printing contents of each print head cover together...

Page 30: ...calibration color and the reference color and add the corresponding value with the original value of Y direction offset to get a new value of Y direction offset 4 2 6 Bi Direction offset calibration...

Page 31: ...at 12 position and printed at high speed The original Bi Direction Offset is as follow Then fill in the value of 2 12 14 and apply Print Bi Direction Offset again and eventually keep the 0 scale posi...

Page 32: ...he print task property setting confirmation box Allow users to reset the number of printing PASS set region printing and multiple printing and add footnote printing content Size Picture size mm unit R...

Page 33: ...t few letters and the system can quickly select the file Preview files are displayed in order of rules Preview can be sorted and displayed by RIP file name size and modification date and can be set in...

Page 34: ...5 e File deletion The selected file can be deleted directly in the preview area Please be careful when operating the operation file will be permanently deleted from the disk 6 1 3 Print queue function...

Page 35: ...rint Queue Click the Stop button or select the Stop Printing Queue from the right click menu to stop printing queue Priority Select the task to be operated on and select the adjustment mode from the r...

Page 36: ...rt to observe the working status of print head X Origin Set the starting point of head carriage for printing Y Origin Set the starting point of the material for printing Speed Moving speed of head car...

Page 37: ...omputer has been turned off before switching off this switch 4 Intermediate relay PLC control signal on off and so on 5 Main board control the printing and movement of digital machine 6 PLC control an...

Page 38: ...supply and recycling The ink pipe of this pump is consumable material If it is damaged please contact our engineer 2 Filter filter out the impurities or dust in ink it is recommended to replace the co...

Page 39: ...ly maintain the liquid level If the liquid level is abnormal and unable to balance itself please contact our engineer Note it is a normal phenomenon that it will take a relatively long time to balance...

Page 40: ...he waste ink in the N Pres Cartridge 5 N Pres air lock valve a protective device to ensure that the negative pressure does not leak when shutting down b Adjust the main air pressure to 0 5mpa c Press...

Page 41: ...to change setting to 5 8 5 press again target negative pressure will be between 5 6 to 5 7 e Degasser N Pres Maintain the vacuum condition for normal operation of degasser and if ink leakage occurs i...

Page 42: ...crew 10 Connect the data lines and pay attention to the direction of the connector 11 When connecting the data lines make sure the position of the print head and headboard and corresponding 12 Clean t...

Page 43: ...guide rails at least once every three months Apply enough low fat lubricant to the joints of the moving parts 2 Clean and grease the transmission parts such as slider and bearing of the head carriage...

Page 44: ...ce a day after work 2 Print head moisturizing cap when shut down cover the print head tightly to avoid surface ink being solidified by the contact of the print head with air Therefore it is necessary...

Page 45: ...quired pictures it is not allowed to install any other software in principle It is also recommended that equipment computer do not connect to the Internet If necessary it can be directly connect to th...

Page 46: ...t the print head is filled with protection solution two ink supply tube nozzles are blocked tightly the surface of the print head is sealed with plastic wrap the whole print head is sealed and encapsu...

Page 47: ...ng The different tension between the left and right of the fabric may also lead to loaded fabric wrinkling Please adjust the tension to keep the balance between the left and right of the fabric 5 A wh...

Page 48: ...to white line Turn on feathering and adjust the value to weaken white line defects Increase Pass to print 13 Unclear dots or double lines on the print Adjust Bi Direction offset calibration 14 White...

Page 49: ...GUANGDONG ACES MACHINERY CO LTD 48 pulse Check X6 X5 cable or servo Maybe need to replace...

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