BiGDUG Van Racking Manual To Assembly & Usage Download Page 1

CONTENTS

Page(s)

Code

Split Level Divided Shelf

2

VRSPD92

Shallow Divided Shelf

3

VRSD92

Deep Divided Shelf

4

VRDD92

Tool Case Shelf

5

VRTC92

Parts Bins Shelf

6

VRPB92

Kick Plate

 

6

VRKP9

Fitting Van Racking  
into Vehicle

7-8

VR: 12/11

Guide to Assembly & Usage

Van Racking

Information

If in doubt, contact the supplier

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Read this Guide thoroughly before 

commencing assembly & retain for 

future reference

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Before commencing assembly,  

unpack carefully & check that all  

components ordered are included

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Tools – 2 x 10mm spanners, Tape 

measure, Drill, Drill bits, Screw driver, 

Rubber mallet

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Caution

During assembly, ensure to:

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Take care during assembly & in use, 

particularly when lifting or stretching  

& when using tools

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Wear appropriate safety clothing  

– protective gloves, eye protection  

   & footwear  

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Dispose of packaging  

materials responsibly

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Ensure these instructions are retained 

for reference & that users are aware of 

the rules for safe use

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Warning

Rules for the safe use of shelving:

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

NEVER CLIMB ON THE STRUCTURE 

OR STAND ON THE RACKING

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Prior to drilling, so as not to cut or 

puncture fuel tanks, fuel lines, brake 

lines, electric wires, etc. Check  

behind or underneath drilling  

mounting locations.

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

All floor mounting bolts near the  

fuel tank area should be installed  

from the underside of the vehicle, 

to guard against the fuel tank being 

punctured in the event of a collision. 

This would mean NOT using Blind 

Fasteners in this area.

WE ONLY RECOMMEND THAT VAN 

RACKING BE FITTED TO VEHICLES 
FITTED WITH FULL BULKHEADS

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Component Check List

Component

Quantity Code

Uprights

Standard duty

x

x

Side Beams

Short

x

x

Front/Rear Beams

long

x

x

Centre Support Beams

Short

x

x

Shelving is safe when used responsibly.  If in doubt, contact your supplier

1

Always build from  
the bottom up

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

ONLY BUILD RACKING FROM THE 
BOTTOM UP

Wear appropriate 

clothing, protective

 gloves and footwear

 are recommended

If in doubt please

contact your

supplier

Please read 

these instructions 

Inspect all packages

for damage and check

that all the components ordered

are included

 
Assembly should be undertaken

by at least 2 competent persons

 

Tools required

 

We recommend

this product is

fixed to the floor

 

Caution! 

During assembly

Take care when 

handling heavy objects

Build on a suitable

 level floor surface

Allow adequate 

working space 

and be aware of others

working around you

Dispose of packaging

materials responsibly

Warning

Never climb on the structure

Do no lean ladders, 

steps or other 

objects against the shelving

Always use safety

steps to reach high

shelves

Load heavy items

on the lower shelves

This product is designed for 

hand loading only

Do not use in damp

or wet environments

Ensure that maximum

load carrying capacities

are not exceeded

Please refer

to the loading

chart supplied

for details

 

Summary of Contents for Van Racking

Page 1: ...others working around you Dispose of packaging materials responsibly Warning Never climb on the structure Do no lean ladders steps or other objects against the shelving Always use safety steps to rea...

Page 2: ...ion To secure dividers in place bend tabs under shelf To stop shelf from rising bend tabs on side of frame Always start with the lowest shelf work your way up If you have any missing components please...

Page 3: ...osition To secure dividers in place bend tabs under shelf To stop shelf from rising bend tabs on side of frame 3 VR 12 11 If you have any missing components please take note of the part name and code...

Page 4: ...uired height of shelf on the front face of the shelf and tap down with a mallet Repeat with 2nd Front Plate Slide Divided Base on top of Front Plates Fit Dividers to required position To secure divide...

Page 5: ...hat shelf sits one tab higher on the front than the back with the folded lip on the back 5 Tap Down with mallet To stop shelf from rising bend tabs on side of frame VR 12 11 1 2 3 Put tool case s into...

Page 6: ...frame Position shelf with the turned up lip forward to required height to the front of the rack bins can be louvred of this lip if required 1 2 3 Fit bins Assembly Kick Plate Tap Down with mallet Posi...

Page 7: ...outer skin of the vehicle Fix bracket to double seam using large washers and Nylon nuts rotate bracket for shallow or deep fitting Fit the ply lining against the side of the vehicle and carefully meas...

Page 8: ...in doubt please contact your supplier Please read these instructions Inspect all packages for damage and check that all the components ordered are included Assembly should be undertaken by at least 2...

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