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BL-EZ30-0815 - 07-28-2019
2-1
SECTION 2
OPERATION
2-1. GENERAL.
This section gives detailed operating instructions for
the EZ30 lift truck. The instructions are divided into the
various phases of operations, such as operating lift,
driving, and stopping. Routine precautions are
included for safe operation.
2-2. OPERATING PRECAUTIONS.
WARNING:
Improper operation of the lift truck may
result in operator injury, or load and/or lift
truck damage. Observe the following
precautions when operating the EZ30 lift
truck.
The following safety precautions must be adhered to
at all times.
• Do not operate this truck unless you have been
trained and authorized to do so and have read all
warnings and instructions in this manual and on the
truck.
• All warnings and instructions must be read and
understood before using the equipment.
• Equipment must be inspected by a qualified person
on a regular basis.
• Do not operate this truck until you have checked its
condition. Give special attention to Wheels, Horn,
Batteries, Controller, Lift System, Brakes, Steering
Mechanism, Guards and Safety Devices
• Operate truck only from designated operation posi-
tion. Wear foot protection. Do not carry passengers.
• Observe applicable traffic regulations. Yield right of
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed.
• Start, stop, travel, steer and brake smoothly. Slow
down for turns and on uneven or slippery surfaces
that could cause truck to slide or overturn. Use spe-
cial care when traveling without load as the risk of
overturn may be greater.
• Always look in direction of travel. Keep a clear view,
and when load interferes with visibility, travel with
load or lifting mechanism trailing.
• Do not overload truck. Check nameplate for load
weight and load center information.
• Before lifting, be sure load is centered, forks are
completely under load, and load is as far back as
possible against the chassis.
• Do not handle loads which are higher than the chas-
sis unless load is secured so that no part of it could
fall backward.
• When leaving truck, neutralize travel control. Fully
lower lifting mechanism and set brake. When leaving
truck unattended, turn off key switch and disconnect
switch, and remove key.
2-3. BEFORE OPERATION
covers important inspection points on the
EZ30 lift truck which should be checked prior to opera-
tion. Depending on use, some trucks may require
additional checks.
shows a sample format for an Operator
Checklist, which can be modified as necessary to fit
your operation.
WARNING:
Periodic maintenance of this truck by a
QUALIFIED TECHNICIAN is required.
CAUTION:
A QUALIFIED SERVICE TECHNICIAN
should check the truck monthly for
proper lubrication, proper fluid levels,
brake operation, motor maintenance and
other areas specified in the
WARNING:
If the truck is found to be unsafe and in
need of repair, or contributes to an
unsafe condition, report it immediately to
the designated authority. Do not operate
it until it has been restored to a safe
operating condition. Do not make any
unauthorized repairs or adjustments. All
service must be performed by a qualified
maintenance technician.
Summary of Contents for EZ30
Page 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...
Page 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...
Page 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...
Page 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...
Page 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...
Page 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...
Page 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...
Page 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...
Page 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...
Page 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...
Page 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...
Page 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...
Page 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...
Page 70: ...10 8 BL EZ30 0815 07 28 2019...
Page 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...
Page 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...
Page 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...
Page 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...
Page 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...
Page 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...
Page 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...
Page 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...
Page 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...
Page 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...
Page 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...
Page 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...
Page 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...
Page 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...
Page 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...
Page 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...
Page 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...
Page 134: ...Big Lift LLC...