BHI HydroRam HK580S Operations Manual & Parts List Download Page 1

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BHI

Hydro

Ram

Hydraulic Hammer

HK580S

Operation Manual

& Parts List

Summary of Contents for HydroRam HK580S

Page 1: ...BHI HydroRam Hydraulic Hammer HK580S Operation Manual Parts List...

Page 2: ...service workshops are equipped with the necessary special tools and well dimensioned parts stocks where only genuine parts are used for service and repairs We guarantee that a faithful compliance of t...

Page 3: ......

Page 4: ...art 16 6 Blow Speed Power Control 16 OPERATION AND HANDLING OF HYDRAULIC HAMMER 17 1 Hammer 17 2 Rules to Remember 19 3 Operator s Routine Maintenance 23 4 Periodic Maintenance 24 5 Factors of Tool Li...

Page 5: ......

Page 6: ...ry breaking and secondary breaking SAFETY PRECAUTION Please familiarize yourself with the operating instructions and appropriate regulations before starting to work with the hydraulic hammer Safety no...

Page 7: ...earing ear protection Use hearing protection 2 Operation Manual Service Manual Read the manual before use 3 Warn a danger nearby job sites Keep away the breaking area while the hammer works 4 Grease I...

Page 8: ...BHI Best Hammer Industries 3...

Page 9: ...Operation of the hydraulic hammer requires the installation of hydraulic pipe lines for exclusive use of the hydraulic hammer 7 The hydraulic system to the carrier must be checked by the authorized se...

Page 10: ...5 Warm up the engine of carrier for five and ten minutes before hammer operation especially in winter to reach the oil temperature to 30 40 68 F 104 F Optimum oil temperature is 50 80 59 F 176 F 4 Ser...

Page 11: ...must be used 9 When operating the hammer ear eye and breast protection appliance must be used at all time 10 Do not operate the hammer in the underwater and mud without proper equipment 11 Stop the en...

Page 12: ...s These parts are not covered by the warranty Wear parts Diaphragm Backup Ring Buffer Ring O Ring Round Bushing Stop Pin Spring Pin Tool Holder Bushing Retainer Pin Tool and Seal Kit sets The warranty...

Page 13: ...Delivery Record with all signature should be mailed back to BHI When it is not and hammer is broken down we are going to charge for the needed parts 3 During under warranty In case during under warran...

Page 14: ...ion Oil leakage Rubber plugs 2 Bracket Frame Bolt looseness Pins lubrication 3 Piping Tightening of fittings Fully opened shut off valve Oil leakage Relief valve set pressure 4 Controls Adjustment of...

Page 15: ...ply this information or to use BHI parts and tools may result in forfeiture of warranty coverage IV TECHNICAL DATA 1 Manufacturer Model 2 Oil supply gpm 3 Working Pressure 4 Return Pressure 5 Relief s...

Page 16: ...3 4 84 5 Operating Pressure bar psi 160 180 2 320 2 610 Tool Diameter mm inch 180 7 09 Overall Length mm inch 3 805 149 8 Hose Diameter inch 1 85dB A Radius m 30 35 Specifications may be changed witho...

Page 17: ...it reaches to Cylinder Converting Port P2 While Piston E moves upward it is compressing the gas contained in the head cap chamber As high pressure applies to Valve High Pressure Port B1 B2 and Valve C...

Page 18: ...tic energy obtained by the Piston during the power stroke is transmitted to the tool H and then impact energy required to break is transmitted to the rock After that Piston starts to move upward again...

Page 19: ...BHI Best Hammer Industries 14 3 External Dimension Power cell and Silence Bracket...

Page 20: ...BHI Best Hammer Industries 15 4 Construction Excavator Hammer Bracket Top mounted and silence mounted bracket on excavator must connect with hydraulic pipe lines...

Page 21: ...is needed than basic turn B direction turn it counterclockwise In case of slower speed is needed A direction turn it clockwise 2 Blow Striking Frequency Power control Cylinder Adjuster Valve 1 Initial...

Page 22: ...10 minutes working start is recommended During that time avoid Hammering in inclined condition If the frequency is fast the impact is low If the frequency is slow the impact is high 2 Applied Pressur...

Page 23: ...the hammer to the carrier 3 Secondary Breakage of Boulders Short Bursts Better Production Long Tool Life When breaking large rocks do not attempt to break them from the center It is more efficient if...

Page 24: ...lt is Loose Or Broken Tighten it properly or replace it You can tell if it is broken or loose by tapping on the bolt and listening for a distinctive high pitched sound 2 Rules to Remember 1 Avoid Blan...

Page 25: ...r hammer space as a lifting device Not only this is dangerous but also it can cause damage to the hammer tool and bushings 4 Do Not Pry Under Any Circumstances Prying is the most common cause of tool...

Page 26: ...the automatic stop Activate the control to circulate the oil and warm the hammer Warm the tool bit by operating at slow speeds for five to ten minutes During extremely low temperatures store the tool...

Page 27: ...and dampen the shock wave travelling through the tool and into the material Move the tool often to avoid this effect 9 Do not immerse the hammer into water or mud When components except tool are immer...

Page 28: ...Points 1 Visual Inspection Check welds for possible cracks on the bracket cap rear tool and boom 2 Check for loose nuts and bolts 1 In the bracket cap 2 In the charging valve 3 In the accumulator 4 I...

Page 29: ...ar exceeds 5mm Some Bushings are grooved to provide even grease distribution Replace the Bushings when the grooves are worn through Excess tool holder Bushing wear causes tool misalignment to the pist...

Page 30: ...Prying Drilling Tool deflection Replacement of Tool When a tool bit is worn out it is liable to slip Then sharpen the ti p But when grinding the tip many times to sharpen the edge the hardened surface...

Page 31: ...not optimum gas pressure it should be set according to the chart as below Head cap Accumulator Optimum Nitrogen Gas Pressure kg psi at20 68 F 2 Removal of gas charging adapter 1 Turn the handle of ga...

Page 32: ...4 Turn the handle of gas charging adapter clockwise and stop when the pressure gauge indicator moves 6 When the optimum gas pressure is obtained close the main valve of gas charging cylinder by screw...

Page 33: ...00 N2 GAS 3 WAY VALVE ASSEMBLY 1 2 16802000 N2 HOSE 1 3 13105910 N2 COUPLING KIT 1 4 13105920 N2 GAS CYLINDER 1 5 DF300520 EXTENSION STICK OPTION 1 2 Head Cap Part Low Pressure Model Temp HK580S C F P...

Page 34: ...d pipes Cleaning or replacing oil filter also requires check for oil contamination Replacement of filter first 50hours and every 100 hours thereafter Replacement of hydraulic oil every 500 hours An oi...

Page 35: ...hammer operation Use of other hydraulic fluids is subject to approval Minimum viscosity 32 cSt Optimum viscosity 46 68 cSt Check the oil temperature constantly to ensure it does not exceed 80 176 F I...

Page 36: ...wear Check spring pin rubber plug Check impact surface of working steel for chips Check tool for crack 4 Every 2 weeks Check pressure accumulator head cap Working steel for wear Check Tool Holder Bus...

Page 37: ...fective electric system for hammer operation Call authorized service man 6 Defective magnet of valve switch Replace magnet 7 Operating pressure too low Inspect the engine speed of carrier and readjust...

Page 38: ...ck the pressure 10 Return line connects to control valve Return line must be connected directly to the oil tank or filter 11 Defective diaphragm of accumulator Lots of tremor of the hose can make dama...

Page 39: ...Hammer Industries 34 ACCESSORY PARTS LIST 1 Tool type and part list Tool Part Pode List Type A B C D E F G MOIL H WEDGE CONE BLUNT V WEDGE SPADE H SPADE V HK580S DF000060 DF000070 DF000090 DF000100 D...

Page 40: ...se plug part list 4 O ring adapter part list HOSE SIZE O RING ADAPTER PF PF PF JIC 1 130087870 13009360 HOSE SIZE UNION CAP PF TYPE JIC TYPE ORFS TYPE 1 13007170 13007630 13007460 HOSE SIZE PLUG HOSE...

Page 41: ...BHI Best Hammer Industries 36 5 Base cover plate dimension unit mm MODEL A B C D E F G J DIA K HK580S 740 944 42 205 225 225 200 45 39...

Page 42: ...ulic hammer should never be left in or underwater with the compressed air supply switched off Without the compressed air supply the cylinder will fill up with water and it will then result in serious...

Page 43: ...BHI Best Hammer Industries 38 AUTO LUBE KIT OPTION...

Page 44: ...re of Retainer Pin 3 Free replacement can not be made when damage occurs below Retainer Pin which is below Tool Holder Bushing since it is considered user s fault such as prying 4 The manufacturing nu...

Page 45: ...hitting part of tool in normal usage condition Damage to joint of Retainer Pin Vertical cuts in Tool 3 SEAL KIT Oil Leaks Tears Cuts Abrasion Scratches Hardening or Inverting of Seal Kit Charged Repai...

Page 46: ...BHI BHI HydroRam Hydraulic Hammer HK580S Parts List...

Page 47: ...BHI Best Hammer Industries 2 HK580S POWER CELL...

Page 48: ...402000 O RING 2 13 22402210 O RING 2 43 D9000050 PIN 4 14 DF000050 M36 SOCKET PLUG 2 44 DM000220 TOOL HOLDEER 1 15 20215090 HEX SOCKET HEAD BOLT 4 45 DF000230 ROUND BUSHING 1 16 20211760 HEX SOCKET HE...

Page 49: ...B 1 DM691110 CYLINDER SET 1 58 4 DF000700 ORIFICE C 1 DM691210 TOOL HOLDER SET 1 58 5 DF000710 ORIFICE D 1 DF691300 MAIN VALVE SET 1 58 6 DF000720 ORIFICE E 1 DM691400 TENSION BOLT SET 1 58 7 DF00073...

Page 50: ...22200110 GAS SEAL 1 9 22300100 STEP SEAL 2 10 22002760 DUST SEAL 1 11 22004020 U PACKING 1 12 22000270 BUFFER SEAL 1 13 22402260 O RING 4 14 22402020 O RING 2 15 22405610 BACK UP RING 2 16 22402060 O...

Page 51: ...6 16501140 L WRENCH 1 5mm 7 16501170 L WRENCH 1 10mm 8 16501190 L WRENCH 1 14mm 9 16501210 L WRENCH 1 19mm 10 16501230 L WRENCH 1 24mm OPTION 11 16500780 HAMMER RING WRENCH 1 80mm 12 16503090 HANDLE...

Page 52: ...BHI Best Hammer Industries 7 HK580S BRACKET...

Page 53: ...6 D9300070 RUBBER CAP S 6 7 DK300110 SIDE PAD 2 8 DM300110 SIDE CUSHION 2 9 DM300010 SILENCE BRACKET BODY 1 10 DM300140 BACK WEAR PLATE 1 11 DM300100 DOWN CUSHION 1 12 DM300120 DUST PROTECTION SEAL 1...

Page 54: ...BHI PartCode 13104290 Date 2017 6 5 91 DAEPOONG RI DAESO MYUN EUMSUNG KUN CHOONGBOOK DO KOREA TEL 82 43 532 1370 1 FAX 82 43 532 1372 Website www bhice com E mail sales bhice com Printed Jan 2020...

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BHI HydroRam HK580S, Operations Manual & Parts List

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