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Stock # BH45-021-199-03 

Please call for replacement parts or assistance: 

1-866-942-5362

 

Whalen Furniture Manufacturing 

 

 

          Page 7   

 

       

      Factory No. 16086 

Utility Drawer Assembling 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

4.

 

Slide the Drawer Bottom Panel (P) into the grooves between the Drawer Side Panels (N and O) until 

fully inserted into the Drawer Front (L). Make sure the finished surface will face up.  

 

 

 
 
 

N

O

L

Summary of Contents for BH45-021-199-03

Page 1: ...ions regarding assembly or if parts are missing DO NOT return this item to the store where it was purchased Please call our customer service number and have your instructions and parts list ready to provide the model name part name or factory number 1 866 942 5362 Pacific Standard Time 8 30 a m 4 30 p m Monday Friday Or visit our web site 24 hours a day 7 days a week for product assistance at www ...

Page 2: ... 1 year from date of purchase Every Whalen Furniture product is designed to meet your highest expectations We guarantee that you will immediately see the value of our fine furniture This warranty gives you specific legal rights and you may also have other rights which vary from State to State Customer Service 1 866 942 5362 8 30 a m 4 30 p m PST Monday to Friday www whalenstyle com MAXIMUM RECOMME...

Page 3: ...a rubber mallet IF NECESSARY CAM LOCK SYSTEM OPERATION HOW THE KNOCK DOWN KD ASSEMBLY SYSTEM WORKS 1 Screw the Cam Bolt into the pre drilled small holes on the panel Connect both panels together making sure the Cam Bolt goes into the pre drilled hole at the end of the panel with the Cam Lock 2 Insert the Cam Lock into the pre drilled large hole in the panel Make sure the arrow on the Cam Lock is p...

Page 4: ...nstructions and verify that all listed parts and hardware are present before beginning assembly A Table Top 1 B Bottom Panel 1 C Left Front Leg 1 D Left Back Leg 1 E Right Front Leg 1 F Right Back Leg 1 G Left Side Panel 1 H Right Side Panel 1 I Back Panel 1 J Top Crossbar 1 K Middle Crossbar 1 L Drawer Front 1 M Drawer Back Panel 1 N Drawer Left Side 1 O Drawer Right Side 1 P Drawer Bottom Panel ...

Page 5: ...are are present before beginning assembly 1 Cam Lock 2 Cam Bolt 3 M8 x 20 mm Wood Dowel 24 1 extra 24 1 extra 2 1 extra 4 M8 x 30 mm Wood Dowel 5 M10 x 40 mm Wood Dowel 6 8 x 1 Screw 18 1 extra 4 1 extra 2 1 extra 7 8 x 1 1 4 Screw 8 3 x 5 8 Screw 9 Metal Bracket 4 1 extra 8 1 extra 4 10 Drawer Knob 1 11 3 4 Knob Bolt 1 Glue 1 Flat Tip Screwdriver 1 Touch up Pen 1 Tools required Flat Tip screwdriv...

Page 6: ...ty carton to avoid any scratch 2 Place the Drawer Front L on a level and protective surface with the holes facing up Securely screw four Cam Bolts 2 into the designated small holes as shown in the illustration 3 Attach the Drawer Side Panels N and O to the Drawer Front L by engaging four Cam Locks 1 Refer to page 3 on Cam Lock system operation supplement Make sure that the grooves face inward and ...

Page 7: ...6 942 5362 Whalen Furniture Manufacturing Page 7 Factory No 16086 Utility Drawer Assembling 4 Slide the Drawer Bottom Panel P into the grooves between the Drawer Side Panels N and O until fully inserted into the Drawer Front L Make sure the finished surface will face up N O L ...

Page 8: ...ry No 16086 Utility Drawer Assembling 5 Fasten the Drawer Back Panel M to the Drawer Side Panels N and O using four 1 1 4 Screws 7 Make sure that the Drawer Bottom Panel P fits securely into the groove of the Drawer Back Panel M Tighten all the screws with a Phillips screwdriver 7 7 P N O P N O M 1 1 4 Screw 4 used in this step ...

Page 9: ...e 1 866 942 5362 Whalen Furniture Manufacturing Page 9 Factory No 16086 Utility Drawer Assembling 6 Attach the Drawer Knob 10 to the outside of the Drawer Front L using the provide 3 4 Bolt 11 11 10 N O L Drawer Knob 1 used in this step 3 4 Knob Bolt 1 used in this step ...

Page 10: ...942 5362 Whalen Furniture Manufacturing Page 10 Factory No 16086 Assembly Instructions 7 Securely screw the Cam Bolts 2 into the designated small holes on the Table Top A and four Legs C D E and F as shown in the illustration 2 A C D E F A C D F E Cam Bolt 20 used in this step ...

Page 11: ...he middle holes of the Left Side Panel G at both ends Attach the Left Side Panel G between the Left Front and Back Legs C and D by engaging four Cam Locks 1 As shown above Make sure that the Cam Locks will face inward and the slides opening will point towards the front of the unit 9 Repeat last step to combine the Right Side Panel H and Right Legs E and F together Cam Lock 8 used in this step M8 x...

Page 12: ... Modesty Panel I and attach it to the Left Back Leg D by using two Cam Locks 1 As shown above Make sure that the Cam Locks face inward and the cam bolt holes for Table Top A will point upward 11 Fasten the Middle Crossbar K to the assembled left side frame using one M8 x 30 mm Wood Dowel 4 and one Cam Lock 1 as shown Ensure the Cam Lock will point towards the bottom of the unit M8 x 30 mm Wood Dow...

Page 13: ...Furniture Manufacturing Page 13 Factory No 16086 C D B 4 4 Assembly Instructions 12 Attach the Bottom Panel B to the Left Legs C and D using two M8 x 30 mm Wood Dowels 4 as shown Make sure that the pilot holes will point towards the bottom of the unit M8 x 30 mm Wood Dowel 2 used in this step ...

Page 14: ...66 942 5362 Whalen Furniture Manufacturing Page 14 Factory No 16086 Assembly Instructions 13 Repeat the same procedure to attach the assembled right side frame at the opposite end B K I 4 4 4 4 1 1 E F H M8 x 30 mm Wood Dowel 4 used in this step Cam Lock 3 used in this step ...

Page 15: ...g Page 15 Factory No 16086 Assembly Instructions 14 Fasten the Bottom Panel B to four Legs C D E and F by attaching four Metal Brackets 9 over the pilot holes at the joints using two 5 8 Screws 1 per metal bracket As shown B C D E F B C D E F 8 8 9 Metal Bracket 4 used in this step 3 x 5 8 Screw 8 used in this step ...

Page 16: ...Page 16 Factory No 16086 A J 3 6 Assembly Instructions 15 Fasten the Top Crossbar J to the Table Top A using two 20 mm Wood Dowels 3 and two 1 Screws 6 As shown Make sure the finished edge on the Top Crossbar J points towards the front of the unit 1 Screw 2 used in this step M8 x 20 mm Wood Dowel 2 used in this step ...

Page 17: ... Leg and insert two M8 x 30 mm Wood Dowels 4 into the top inner holes of each Side Panel G and H and the Back Panel I As shown DO NOT insert the wood dowels into the cam bolt holes 18 Position the Table Top A onto the inserted Wood Dowels 4 and 5 Fasten the Table Top A in place by engaging six Cam Locks 1 As shown A C D G E H I A C D E F G H I 5 4 1 M8 x 30 mm Wood Dowel 6 used in this step M10 x ...

Page 18: ...s 19 Insert the assembled drawer into frame to finish the assembly Simply push the ball bearing cart all the way to the end of the slides on both sides and then align the slide runners on the drawer with the slide tracks on the unit Push it carefully inside until it stops NOTE If the drawer does not go in smoothly please take it out and repeat the step A N O L ...

Page 19: ...create spotting within the furniture finish Stains or marks from crayons or ink markers will be difficult to remove In the event that your furniture is stained or otherwise damaged during use we recommend that you call a professional to repair your furniture Check bolts screws periodically and tighten them if necessary Further advice about wood furniture care It is best to keep your furniture in a...

Page 20: ... x 40 mm Wood Dowel BH45 021 199 03 7 LSP Left Side Panel BH45 021 199 03 23 1S 8 x 1 Screw BH45 021 199 03 8 RSP Right Side Panel BH45 021 199 03 24 1 1 4S 8 x 1 1 4 Screw BH45 021 199 03 9 DS Drawer Slides BH45 021 199 03 25 5 8S 3 x 5 8 Screw BH45 021 199 03 10 BP Back Panel BH45 021 199 03 26 MB Metal Bracket BH45 021 199 03 11 TC Top Crossbar BH45 021 199 03 27 DK Drawer Knob BH45 021 199 03 ...

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