Beta Motorcycles Xtrainer 300 2T 2020 Owner'S Manual Download Page 1

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Summary of Contents for Xtrainer 300 2T 2020

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Page 2: ...need to properly operate and maintain your motorcycle The data speci cations and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the ri...

Page 3: ...lowing parts rear sprocket ensure that the footrests are properly xed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm wh...

Page 4: ...TION 17 Main parts 18 Dashboard operating instructions 23 Checks before and after use 32 Running in 32 Refuelling 33 Oil mixer refuelling 34 Starting the engine 34 Engine shut down 34 CHAPTER 3 ADJUST...

Page 5: ...67 Replacing the headlight bulbs 67 Tail light 68 Battery 68 Fuses 70 Cleaning the vehicle 71 Electrical connector maintenance 72 Prolonged inactivity 73 Scheduled maintenance vehicle 74 Tightening to...

Page 6: ...warranty SYMBOLS SAFETY ATTENTION Failure to respect information marked with this symbol can entail a personal hazard INTEGRITY OF THE VEHICLE Failure to respect information marked with this symbol ca...

Page 7: ...ever ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not start off while the vehicle is on its stand Avoid swayin...

Page 8: ...tion 8 Tools kit 8 Familiarizing with the vehicle 9 Main parts 9 Speci cations 10 Weight 10 Dimensions 10 Tyres 10 Capacities 10 Front suspension 11 Rear suspension 11 Front brake 11 Rear brake 11 Eng...

Page 9: ...ngine identi cation data B are stamped in the area shown in the gure TOOLS KIT The following items are supplied as stan dard operation maintenance manual tool kit and the cable adapter to connect the...

Page 10: ...6 Rear light 7 Side stand 8 Fork 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Side panel air lter cover 16 Front side panel 17 Rear s...

Page 11: ...ll height 1245 mm wheelbase 1467 mm saddle height 910 mm ground clearance 320 mm footrest height 390 mm TYRES CAPACITIES fuel tank 8 5 liters including reserve 1 5 liters coolant circuit 1 3 liters mi...

Page 12: ...en Rebound clicks from completely closed 12 Wheel travel 270 mm REAR SUSPENSION Single shock absorber with compound lever Spring K 5 2 Static sag load see page 44 22 mm Compression clicks high speeds...

Page 13: ...4 2 978 Only valid for EUROPA version WMTC cycle related data for class L vehicles Fuel system carburettor with electronic mixer Carburettor Version XTRAINER 250 2T Europa XTRAINER 250 2T XTRAINER 300...

Page 14: ...nd gear 15 28 15 28 15 28 15 28 Gear ratio 3rd gear 19 28 19 28 19 28 19 28 Gear ratio 4th gear 20 24 20 24 20 24 20 24 Gear ratio 5th gear 27 27 27 27 27 27 27 27 Gear ratio 6th gear 28 24 28 24 28 2...

Page 15: ...1 GENERAL INFORMATION 14 EN ELECTRICAL SYSTEM ELECTRICAL DIAGRAM Key to colours Bi White Ve Green Ma Brown Vi Purple Bl Blue Ne Black Gi Yellow Rs Red Ar Orange Az Sky blue Ro Pink Gr Grey...

Page 16: ...H 19 LEFT HAND CONTROL GROUP 20 LEFT HAND FRONT TURN INDICATOR 12V 6W 21 UNIT TURN SIGNAL LAMPS 22 VOLTAGE REGULATOR 23 ELECTRIC FAN 24 THERMOSWITCH 25 LEFT HAND REAR TURN INDICATOR 12V 6W BULB 26 LED...

Page 17: ...1 16 EN BULBS High beam low beam HS1 12V 35 35W Parking daytime 12V W5W Turn indicators 12V H6W FUSES Two one of them spare 10A...

Page 18: ...e 5 wt Air Filter Oil Motul Air Filter Oil Air Filter Cleaner Motul Air Filter Clean Grease Motul Tech 300 RR 2 Stroke RACE EDITION Models Models WITHOUT Oil Injection Premix Oil Motul 800 2T Transmis...

Page 19: ...nge lever 21 Brake pedal 21 Kickstart optional 21 Side stand 21 Keys 22 Steering lock 22 Dashboard operating instructions 23 Main parts 23 Warning lights 24 Battery replacement 25 Adjust button functi...

Page 20: ...ckwise FUEL COCK Fuel cock has three positions OFF fuel supply closed Fuel cannot pass from the tank to the carburettor ON fuel supply enabled Fuel ows from the tank to the carburettor The tank emptie...

Page 21: ...ANK CAP The mixer oil tank cap is located under the saddle To gain access remove the saddle page 78 To open the fuel tank cap turn it anticlock wise To close the fuel tank cap set it on the tank and s...

Page 22: ...the gas throt tle B are located on the right side of the handlebar LH SWITCH The dip and service switch is located on the left side of the handlebar and is com posed as follows 1 Horn button 2 Dip swi...

Page 23: ...ront of the right hand footrest The rear brake is operated by pressing down the pedal SIDE STAND Press down side stand with the foot and lean the vehicle against it Ensure that the ground is solid and...

Page 24: ...ndlebar clockwise From this position the handlebar is free to move the key can be removed WARNING do not keep the spare key inside the vehicle but in a safe place We suggest you note the code number s...

Page 25: ...m miles Display unit 0 1 km mile Select button Press the Select button in the main screen to switch between 12 24 hour mode speedometer record topwatch and MAX record Time Clock 12 24 MODE Stopwatch A...

Page 26: ...e mixer tank reserve is indicated on page 10 Refuel with special oil as indicated in the Table of Lubricants and Recommended Liquids on page 16 4 MIL indicator light Engine management system fault Ind...

Page 27: ...y when power runs out For replacement remove the headlight mask Remove the battery cover located behind the instrument and pull out the battery In order to install the battery properly push the batter...

Page 28: ...a Press the Adjust button to switch from trip A to trip B Hold pressing the Adjust button for 3 seconds to reset the trip A Press the Adjust button to switch from trip B to total hour meter Hold press...

Page 29: ...12 24hour mode NOTE If 24hour mode is chosen then the AM PM symbol will not be displayed Press the Select button to switch from Stopwatch to Speed Record Press and hold the Select button for 3 second...

Page 30: ...er the tire circumference setting EX The tire circumference is 2100 mm Press the Select button to change the setting NOTE The tire circumference setting range 2100mm 1811mm EX The tire circumference s...

Page 31: ...o change the setting to 14 05 Press the Select button to choose the minute you want to set NOTE Setting range 0 59 minutes EX Now the minute is changed from 14 00 to 14 05 Press Adjust button to get b...

Page 32: ...to choose mainte nance mileage ON or OFF NOTE Default OFF If ON is chosen press Adjust button to enter the maintenance mileage setting Press the Adjust button to move the cursor to the digit that wou...

Page 33: ...djust button to enter the mileage setting ODO setting Press the Adjust button to enter the actual ODO viewing display ODO Press the Select button to enter the User ODO setting user Press Adjust button...

Page 34: ...ughly after off road use page 71 RUNNING IN The running in period lasts approximately 15 hours during which it is advisable to 1 Make the rst refuelling with a mixture of 1 2 Use the oil indicated on...

Page 35: ...attention so that the fuel does not come into contact with hot parts of the vehicle Immediately clean up any spilled fuel WARNING Risk of poisoning Fuel is poisonous liquid and a health hazard Fuel m...

Page 36: ...e 18 Check that the gears are in neutral page 21 Pull the clutch lever page 19 Close the side stand page 21 WHIT ELECTRIC STARTER page 20 Push the button until the engine starts Do not press the butto...

Page 37: ...ording to the working conditions 38 Exhaust valve control adjustment 41 Handlebar adjustment 41 U bolt position adjustment 41 Adjustment of the handlebar position 42 Adjusting fork 42 Adjusting the re...

Page 38: ...g Do not remove the locknut for any reason 1A REAR BRAKE The home position of brake pedal 3 can be altered by turning adjusting screw 5 af ter loosening the counternut located under dust cap 4 Loosen...

Page 39: ...he throttle twist grip turns smoothly ADJUSTING THE IDLE SPEED Idling adjustment greatly affects the ap propriate start up and the accelerator response Idling is adjusted through adjustment screw 1 an...

Page 40: ...to the normal level and then execute the above procedure If no satisfactory results are obtained after the procedure this may be due to an incorrect slow running jet If the air adjustment screw has b...

Page 41: ...8 145 SPL N0ZK N0ZK N0ZK N0ZK N0ZK N0ZL 1501 m POS 3 3 3 3 2 1 5001 ft VLV 7 5 7 5 7 5 7 5 7 5 7 5 1500 m AVA 1 25 1 25 1 25 1 5 1 5 2 5000 ft Gm 38 38 35 35 35 35 GM 160 158 155 152 150 148 SPL N0ZJ...

Page 42: ...150 148 145 SPL N0ZJ N0ZJ N0ZJ N0ZK N0ZK N0ZK 1501 m POS 2 2 2 1 1 1 5001 ft VLV 7 5 7 5 7 5 7 5 7 5 7 5 1500 m AVA 1 5 1 5 1 5 2 2 2 5 5000 ft Gm 38 38 35 35 35 35 GM 160 158 155 152 150 148 SPL N0Z...

Page 43: ...DLEBAR ADJUSTMENT U BOLT POSITION ADJUSTMENT The lower bracket 1 can be mounted in correspondence of the holes nr 2 3 or 4 respectively To adjust the position of the u bolt remove the screws shown in...

Page 44: ...ER The hydraulic rebound damper determines the behaviour of the telescopic fork during extension and can be adjusted by means of screw A Turning the screw clockwise in creases the action of the reboun...

Page 45: ...DAMPER Turn screw A to adjust the hydraulic re bound damper For adjustment refer to the table on the side For standard setting refer to page 11 ADJUSTING THE HYDRAULIC COMPRESSION DAMPER Turn knob A...

Page 46: ...g of the shock absor ber proceed as follows Place the motorcycle on the work stand Measure the vertical distance between the rear wheel axle and a reference point on the rear fairings Write down the d...

Page 47: ...Rear brake 57 Check the level of the rear brake uid 57 Restoring the level of the rear brake uid 57 Bleeding the rear brake 58 Rear brake lining control 59 Brake disc thickness control 59 Clutch cont...

Page 48: ...l level through plug 2 Use the oil indicated on page 16 in the Recommended lubricants and liquids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a at base en...

Page 49: ...h the liquid is not visible remove the vent screw 2 and proceed topping up At the end of operation re t the ller cap and the vent screw Use the oil indicated on page 16 in the Recommended lubricants a...

Page 50: ...ek medical advice with skin Immediately clean contaminat ed areas with soap and water Change clothing that is contaminated with cool ant If coolant is swallowed contact a doctor immediately REPLACEMEN...

Page 51: ...ning WARNING Dispose of used liquid in compliance with the regulations in force WARNING Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren Avoid any dir...

Page 52: ...ming the operations in reverse order AIR FILTER Check after every ride REMOVING AND INSTALLING AIR FILTER To access the lter is necessary Remove the saddle page 78 Pull the cover air lter page 79 Rele...

Page 53: ...e spark plug may appear black fat carburation light brown appropriate carburation white thin carburation Check as well that there are no cracks in the insulation or corroded electrodes If so replace i...

Page 54: ...o that you can collect the running out fuel Open the drain screw 2 to drain the fuel Close the drain screw Apply the chain protection and tighten the screws at 10Nm WARNING Follow action on a cold eng...

Page 55: ...nvironmental pollution hazard The fuel must not contaminate the ground water the ground or the sewage system CHECKING THE FLOAT LEVEL Remove the carburettor from the vehicle after following the proced...

Page 56: ...cated on page 16 in the Recommended lubricants and liquids table WARNING The clutch uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and pro...

Page 57: ...ontinuously top up the brake pump thank to replace the oil that is out owing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended l...

Page 58: ...erform the check according to the times shown in the table on page 74 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case s...

Page 59: ...ants and liquids table WARNING The brake uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of...

Page 60: ...ntinuously top up the brake pump thank to replace the oil that is out owing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended lu...

Page 61: ...the check according to the times shown in the table on page 74 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs of...

Page 62: ...in the Recommended lubricants and liquids table WARNING The clutch uid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves K...

Page 63: ...re continuously top up the pump tank to replace the liquid that is out owing Remove the tube Replace the rubber cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table...

Page 64: ...heck the play in the steering sleeve by moving the fork back and forth as shown in the gure Whenever you feel play adjust as described below Loosen the screws 1 Loosen the screw 2 Reduce the play by t...

Page 65: ...4 CHECKS AND MAINTENANCE 63 EN FRONT WHEEL TIGHTENING Following removal of the wheel Compress and release the fork 3 4 times Tighten the wheel bolt and the screws of the foot leg 20Nm 50Nm M04_L0018...

Page 66: ...g the torque wrench to the stability torque with repeated tightening until stability torque has been achieved REAR SUSPENSION LEVERAGE In order to guarantee optimal operation and duration over time of...

Page 67: ...Checking the drive chain periodically to ensure longer chain life Always keep it lubricated and clean of deposited dirt Take special care in preventing the lubricant from coming into contact with the...

Page 68: ...t is taken at different points along the chain When tting a new chain be sure to re place the chainring and sprocket as well New chains wear more quickly if tted on old and worn sprockets After replac...

Page 69: ...ition light 1 remove the lamp from the lamp holder and replace it with a new one page 16 for the lamp type For the replacement of high low beam remove the rubber cap 2 disconnect the connector 3 unhoo...

Page 70: ...connector red from positive pole and then negative connector black from negative pole Reattach the rubber band WARNING Exercise extreme caution if for any reason the electrolyte sulphuric acid should...

Page 71: ...sing either of the fol lowing procedures Constant voltage 14 4 15 V Charge the battery for about 12 hours Check the voltage 10 12 hours after the end of recharge as described above Constant current Ch...

Page 72: ...e case of blown fuse the vehicle will not start stop Three spare fuses comes with the kit ac companying the vehicle A blown fuse should only be replaced with another of the same type Should the new fu...

Page 73: ...ver and the throttle body WASHING MODE Use water jet to soften the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rinse...

Page 74: ...cts and switches with spray for electrical contacts CONTROL UNIT CONNECTOR The connector location is shown in gure To access the control unit connector it is necessary to remove the air lter cover pan...

Page 75: ...s by approximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with a lm of oil or spray silicone Remove the battery a...

Page 76: ...utch disks C C S C C S Clutch springs length C C S C C S Clutch bell hub C C C C C C Gearbox bearing drive shaft side S S Cylinder C C C Piston and segments S S S Connecting rod S S Drive shaft bearin...

Page 77: ...s Coupon 4 120 hours Coupon 5 150 hours Coupon 6 180 hours Brakes Liquid level pads thickness C C C C C C C Disc thickness C C C C C C C Pipe tightness C C C C C C C Idle travel levers and drives slid...

Page 78: ...axle Tightening torque Nm Threadlock Wheel pin 130 Rear shock absorber frame 50 Rear shock absorber rocker arm 50 Connecting rod frame 90 Connecting rod rocker arm 90 Rocker arm swinging arm 90 Engin...

Page 79: ...OVING AND INSTALLING SUPERSTRUCTURES 77 EN CHAPTER 5 REPLACEMENTS CONTENTS Removal and re tting of the saddle 78 Removing and installing air lter cover panel 79 Removing and installing the headlamp ma...

Page 80: ...NG OF THE SADDLE Press button 1 Remove the saddle towards the rear of the motorcycle To re assemble insert the cavity 1 of the saddle in slot 2 Press the saddle down in the middle and at the same time...

Page 81: ...he bayonet joint 3 is rmly inserted into the button lock REMOVING AND INSTALLING AIR FILTER COVER PANEL Remove the saddle page 78 Grab the side panel in the front side and pull out To re t insert the...

Page 82: ...owards you and slide it towards the rear Unhook the elastics 3 one on each side Pull the mask upwards and rotate it forward from the top Disconnect all the electric connector attach ing the mask to th...

Page 83: ...6 TROUBLESHOOTING 81 EN CHAPTER 6 TROUBLESHOOTING CONTENTS Troubleshooting 82 Alphabetical index 83...

Page 84: ...t 1 6 Contact authorised BETAMOTOR customer service Engine mis res Spark gap wrongly adjusted Restore the spark gap Spark plug dirty Clean or replace the spark plug The engine does not hold idling Idl...

Page 85: ...62 Checks before and after use 32 Cleaning the vehicle 71 Clutch 37 Clutch control 60 Dashboard operating instructions 23 Electrical connector maintenance 72 Electrical system 14 Engine oil 46 Engine...

Page 86: ...l and re tting of the saddle 78 Removing and installing air lter cover panel 79 Removing and installing the headlamp mask 80 Replacing the headlight bulbs 67 Riding safety 6 Running in 32 Scheduled ma...

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Beta Motorcycles Xtrainer 300 2T 2020, Owner'S Manual

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Summary of Contents for Xtrainer 300 2T 2020

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