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Use and Maintenance Instruction Manual

MAXIAL TRACK HOIST

REV. 2.2 (2017)

MAINTENANCE AND REPAIR

Page | 10-2

10.2

MAINTENANCE SCHEDULE

Maintenace operations must be preformed with the following timetable:

Maintenance operations to perform according to the working hours of the machine are
described in detail in the following paragraphs.

Maitenance every

Daily

Monthly

Annually

DANGER

If the machine remains installed for long periods of time, even if it is not used,
maintenance operation is to be carried out.

Summary of Contents for MAXIAL TRACK HOIST

Page 1: ...Instructions BETA MAX MAXIAL TRACK HOIST USEAND MAINTENANCE INSTRUCTION MANUAL Rev 2 2 2017 SERIAL NUMBER 1895 Robert J Conlan Blvd NE Palm Bay FL 32905 PH 800 233 5112 Fax 321 768 9517 www betamaxho...

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Page 3: ...model shown in the manual corresponds with the identification information shown on the machine If they do not correspond contact your local BETA MAX retailer or agent DANGER The machine must not be u...

Page 4: ...__ _________ Address __________ _________________ _________ Address __________ _________________ _________ USE AND MAINTENANCE INSTRUCTION MANUAL Brand Manufacturer BETA MAX Model MAXIAL TRACK HOIST D...

Page 5: ...se and maintenance training 1 6 1 5 2 The user s responsibility 1 6 1 5 3 Training on the particular model of machine 1 6 1 6 PREREQUISITES FOR THE ASSIGNED OPERATOR 1 7 1 6 1 Preparatory information...

Page 6: ...ernal dimensions and weight 3 12 3 4 6 Internal dimensions and capacity 3 13 3 4 7 Safety equipment 3 13 3 4 8 Forces on scaffold 3 14 3 4 9 Electrical 3 15 3 4 9 1 Understanding electricity 3 15 3 4...

Page 7: ...IPMENT 7 2 7 2 1 Mechanical safety equipment 7 2 7 2 1 1 Silent block shock absorbers 7 2 7 2 1 2 Pawl style safety device 7 2 7 2 2 Electo mechanical safety equipment 7 3 7 2 2 1 Slack rope assembly...

Page 8: ...t the construction site 7 14 7 6 10 Risks arising from disassembling the machine 7 14 8 PREPARATION FOR MACHINE USE 8 1 8 1 SAFETY REQUIREMENT BEFORE HANDLING THE MACHINE 8 1 8 2 SAFETY REQUIREMENTS D...

Page 9: ...0 3 5 Transmission and drum 10 9 10 3 5 1 Transmission annual inspection 10 9 10 3 6 Motor and brake 10 10 10 3 6 1 Adjusting Brake tension 10 11 10 3 6 2 Adjusting the Air Gap 10 12 10 3 7 Slack Rope...

Page 10: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 TABLE OF CONTENTS Page vi This page has been left blank for formatting purposes...

Page 11: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 INTRODUCTION CHAPTER 1 INTRODUCTION Record of modifications Revision Executor Date Description of modification...

Page 12: ...pically used in the erection of scaffolding The Maxial Track Hoist requires no tools to assemble The Maxial Track Hoist is typically mounted in a vertical position when used with scaffolding The hoist...

Page 13: ...ntains safety instructions used to identify certain areas tasks or conditions that require special attention NOTE these instructions provide useful additional information but they are never used to co...

Page 14: ...requent use Handling installing using carrying out maintenance or shutting down the machine may constitute a danger if not carried out according to the requirements of this manual or without due cauti...

Page 15: ...ations or interventions carried out on the machine use of spare parts other than those provided by BETA MAX BETA MAX will not be held liable for risks caused as a result of non complicance with such r...

Page 16: ...und in the descriptions within this manual USER OPERATOR MACHINE USER refers to the person who due to his qualification is appointed as site manager where the machine is installed or the person who is...

Page 17: ...e user assigns or authorizes an individual to operate the machine it is his responsibility to ensure that the individual in question has been trained in accordance with the requirements stipulated in...

Page 18: ...1 6 2 Operators training The operator must be trained on the same model of machine or on a model that has charcteristics of operation and control that corresponds with the machine that is to be used T...

Page 19: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 GENERAL INFORMATION CHAPTER 2 GENERAL INFORMATION Record of modifications Revision Executor Date Description of modification...

Page 20: ...2750 Melbourne FL 32902 2750 www betamaxhoist com info betamaxhoist com Type MATERIAL HOIST Model MAXIAL TRACK HOIST Serial Number Year of Manufacture 20 2 2 MACHINE INDENTIFICATION PLATE The identifi...

Page 21: ...eral descriptions where reference is not made to fundamental details for understanding machine operation and more importantly all descriptions of the machine s safety systems 2 3 IDENTIFICATION SIGN T...

Page 22: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 GENERAL INFORMATION Page 2 3 This page has been left blank for formatting purposes...

Page 23: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MACHINE INFORMATION CHAPTER 3 MACHINE INFORMATION Record of modifications Revision Executor Date Description of modification...

Page 24: ...ist is typically mounted in a vertical position when used with scaffolding The hoist may be erected on the outside of the scaffold for easy access to the lift equipment or within the scaffolding bay t...

Page 25: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MACHINE INFORMATION Page 3 2 Figure 3 1 Maxial Track Hoist 3 2 MACHINE LAYOUT...

Page 26: ...hine shown in figure 3 2 and listed in the legend below are then described in detail in the subsequent paragraphs LEGEND 1 Base Feet 2 Kwik Bolt 3 Scaff Clamp 4 Ladder Track 5 Universal Carriage 6 Sli...

Page 27: ...components The openings allowed for Kwik Bolts are longer on one side than the other this allows the Kwik bolt to be placed in the hole and then twisted 90 degrees Once twisted 90 degrees the Kwik Bo...

Page 28: ...4 6 g cm The track sections come in three lengths Each track section is 24 in 61 0 cm wide and 4 in 10 2 cm deep The rungs are not centered but are placed back on the section of the track so the front...

Page 29: ...f guide rollers on the border of the frame The travel movement is controlled by the drum and the wire rope cable in a up or down direction It is designed to accept any of the different BetaMax designe...

Page 30: ...oes up and over clockwise traveling from the front of the track and back down to the Universal Carriage The Sliding Head slides on the track and a bottom arm that is spring loaded pivots out to clear...

Page 31: ...liding head and maintenance repair to the Motor Pack 3 3 1 7 2 Top Stop The Top Stop is a movable stop that slides over a rung of the track and is held in place by a locking pin The Top Stop stops the...

Page 32: ...s of loads known as Carrier Baskets BetaMax manufactures three main Carrier Baskets and other specialized custom Carrier Baskets that can be attached to the Universal Carriage Each Carrier Basket is d...

Page 33: ...the brawn of the system It is made up of the shroud structure transmission and drum electric motor and brake and the wire rope cable The motor pack also contains the two safety limit switches of the u...

Page 34: ...ersion 110Vac 1Ph 30A 220 version 220Vac 1Ph 20A Absorbed current 110 version 22 A 220 version 12 A Max inrush current 110 version 77 A 220 version 42 A Power cable section Section 3 4 9 3 4 2 Wire ro...

Page 35: ...sion 11 A Inrush current 110 version 70 A 220 version 39 A Power factor 0 99 cos Frequency 60Hz 3 4 5 External dimensions and weight Base feet dimension 3 x 9 x 8 weight 3 lbs Kwik bolt dimension 2 x...

Page 36: ...2 15 5 x 21 x 72 weight 96 lbs Frame Scaffold Carrier dimension 67 x 24 x 74 weight 114 lbs 3 4 6 Internal dimensions and capacity Universal Platform dimension 30 x 17 x 36 capacity 450 lbs Modular Sy...

Page 37: ...old F1 and F2 will be reversed For a balanced load shear force is minimal Wind is not taken into account Forces are for a 175 ft system maximum push pull forces in direction indicated P1 490 lb and P2...

Page 38: ...scribed as the interaction of the faucet power supply and the size of the hose length and gauge of electrical cable The measured voltage at the electrical outlet may be 110V AC or 220V AC with nothing...

Page 39: ...igh er energy amperage requirements BetaMax suggests no less than 10 gauge 3 conductor power cable 10 3 for these models Heavier electrical cable is required for Maxial Track Hoists and will allow a l...

Page 40: ...city minus the Universal Carriage and Carrier Basket The electric motor has two windings with one end of each connected together and run capacitors across the other two ends When the up winding is dir...

Page 41: ...other parts of the construction site conformity with all existing international regulations for this type of machine 3 6 NORMAL CONDITIONS OF STORAGE Storage of the machine s various components does...

Page 42: ...emove the motor pack from the ladder mast structure and store in a a dry heated place or either way in a place where the temperature is not lower than 14 F 3 9 AMBIENT WORKING CONDITIONS The machine i...

Page 43: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 HANDLING AND TRANSPORTATION CHAPTER 4 HANDLING AND TRANSPORTATION Record of modifications Revision Executor Date Description of modifica...

Page 44: ...RATIONS The area to be used for preparation of the material loading unloading temporary storage or warehousing must have clear signs and closed off in such a way so as to prevent access to outsiders o...

Page 45: ...dled with care when in movement and damage is avoided The various small components are placed inside proper packaging inside appropriate boxes and these are grouped together with all the machine s acc...

Page 46: ...perational life The general criteria to be followed in order to avoid any damage when handling the machine when transporting it from one construction site to another mainly concerns the maneuvers when...

Page 47: ...ly stable so not to cause dangerous situations of the equipment tipping over collapsing or subsiding unload the machine from the transport vehicle using a lift truck which has an appropriate lifting s...

Page 48: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 HANDLING AND TRANSPORTATION Page 4 5 This page has been left blank for formatting purposes...

Page 49: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 INSTALLATION CHAPTER 5 INSTALLATION Record of modifications Revision Executor Date Description of modification...

Page 50: ...manently fixed and they simply rest on the horizontal level of the working area and the machine itself can seem to be stable even though it is not yet completely and definitely mounted and anchored to...

Page 51: ...ly operations the exact positioning of the structures and components constituting the machine in accordance with the heights and indications shown in the installation design and particularly in confor...

Page 52: ...lding whether the operating system is centrally located and whether the scaffold carrier clearances are satisfied 1 Using a 9 ft 9 in 3 0 m section of track lay the track flat on the ground Notice tha...

Page 53: ...the track To fully install the Universal Carriage onto the track you must manually release the Pawl Safety Device 5 Slide the Universal Carriage all the way down the track until the bumpers at the bo...

Page 54: ...e scaffolding There should be 2 Scaff clamps positioned no farther than 6 ft 6 in 2 0 m apart all the way up the track 8 Using a second 9 ft 9 in 3 0 m section of track lay the track flat on the groun...

Page 55: ...olding Align the holes that are in the tongue with the holes in the channel 11 Secure the track to the horizontal scaffolding with two Scaff clamps on the sides of the track 12 Fasten the two track se...

Page 56: ...section of the track The carriage will stay up by the mechanical brake Install the Bottom Stop on the fifth rung and lower the Universal Carriage for added safety while working underneath the Universa...

Page 57: ...t the motor cable from the Control Electrical Box to the Motor Pack 18 Connect the Handheld Control Pendant to the Control Electrical Box 19 Connect the power plug from the Control Electrical Box to t...

Page 58: ...onnect the end of the wire rope to the braking bar hitch pin on the Universal Carriage 24 Press the UP button on the Handheld Control Pendant to lift the Universal Carriage off of the Bottom Stop Remo...

Page 59: ...one hand at least 1 ft 30 48cm above the Motor Pack Always keep a tight pull on the wire rope 4 With the opposite hand press the DOWN button on the handheld control pendant while keeping a tight pull...

Page 60: ...get closer than 1 ft 30 48 cm to the Motor Pack 8 Press the UP button on the Handheld Control Pendant to lift the Universal Carriage off of the Bottom Stop Remove the Bottom Stop And lower the Univer...

Page 61: ...ately trained to carry out the installation operations It is obligatory to state the name and address of the installation technician in this copy A copy of the above mentioned data sheet with all sect...

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Page 63: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 COMMAND AND CONTROL DEVICES CHAPTER 6 COMMAND AND CONTROL DEVICES Record of modifications Revision Executor Date Description of modifica...

Page 64: ...1 STOP button This is a safety device and once pressed locks into place the supply voltage of the main contactor of the electrical control panel is interrupted The operator can intentionally rotate t...

Page 65: ...lows the operator to engage the main contactor and initialize the system after a power loss or the interruption of the system by an electrical safety device After engagement of the START ENGAGE pushbu...

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Page 67: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 SAFETY REGULATIONS CHAPTER 7 SAFETY REGULATIONS Recordof modifications Revision Executor Date Description of modification...

Page 68: ...sport materials or areas which can be particularly dangerous due to the machine s movable parts or to an area where electricity passes The machine is equipped with movable guards on Motor Pack for the...

Page 69: ...nted on the Top Stop for when the system lands in the upward direction at the Top Stop The shock absorbing buffers have also been installed on the Sliding Head for if the Top Stop was not installed to...

Page 70: ...is a safety device located on the Handheld Control Pendant It is a clearly visible red mushroom locking pushbutton used to stop the machine in case of emergency Pressing the locking pushbutton breaks...

Page 71: ...ance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 SAFETY REGULATIONS Page 7 4 Figure 7 2 Figure 7 3 Figure 7 6 Figure 7 7 Figure 7 10 7 3 LIST OF PLATES FOUND ON THE MACHINE Figure 7 4 Figure 7...

Page 72: ...ings and instructions relative to the work and or danger keep the work area clean near and around the hoist and hoistway from obstructions clutter and trip hazrds under no circumstances is the machine...

Page 73: ...are not equipped with suitable protection devices or gear forbid unauthorized personnel to access the machine during assembly disassembly and normal operation 7 4 5 Individual protection gear regulat...

Page 74: ...d installations which are not included in this manual Figure 7 11 7 5 REGULATIONS PERTAINING TO MAXIMUM LOADS The admissible load on the machine must be in accordance with its configuration and the ta...

Page 75: ...building in question must be confirmed in the construction site itself before commencing the machine s assembly operations The drafted and executive project plans of the building in question together...

Page 76: ...cian who is designated by the Firm or by the Owner After having carried out the necessary verification calculations the Technician will issue a written statement certifying approval of the flooring wh...

Page 77: ...ponsible for the installation must see to inspecting the components to verify their structural integrity the stability of the material piled up must be ascertained to prevent it from giving way or sli...

Page 78: ...and safety measures all personnel designated to the assembly process must be qualified and must be perfectly aware of the procedures given in the Instruction Manual of the machine Particular attentio...

Page 79: ...arried out the assembly layout given with the authorization and that of the Instruction Manual personnel involved in the installation operations must constantly wear the safety hard hat safety shoes a...

Page 80: ...e s normal operation The machine is used for normal operation in the construction site For this operation the Use and Maintenance Instruction Manual of the machine must be consulted Possible risks the...

Page 81: ...machine is to be repositioned and carry out the re assembly operations of all the service and anchor structure on the building in question in accordance with all that stipulated in this instruction ma...

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Page 83: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 PREPARATION FOR MACHINE USE CHAPTER 8 PREPARATION FOR MACHINE USE Record of modifications Revision Executor Date Description of modifica...

Page 84: ...can hit the workers or hinder the machine s regular movement all the machine s mechanical electromechanical and electrical safety devices work perfectly well wire rope and guide rollers are in perfect...

Page 85: ...must be brought down to its lowest position and the power supply must be disconnected storing the power cable separately in a safe place 8 3 SAFETY VERIFICATION INSTRUCTIONS The Technicians who are r...

Page 86: ...the functionality of the Overweight System perform trial runs in order to verify the functionality of the Slack Rope Assembly 8 3 3 Verification of the machine s motion In order to test the machines...

Page 87: ...e s path ensure that the machine is not covered in ice if so remove this before operating the machine in case of particularly intense weather conditions all the essential parts of the machine must be...

Page 88: ...the operator at risk to position the Carrier Basket over ground drive it in the desired direction and once the floor level is reached press the emergency pushbutton as an additional safety 8 5 SHUTTIN...

Page 89: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 TROUBLESHOOTING CHAPTER 9 TROUBLESHOOTING Record of modifications Revision Executor Date Description of modification...

Page 90: ...is not intervened 9 2 TROUBLESHOOTING GUIDES Troubleshooting operations of the electrical system will be carried out with the supply voltage disconnected but some troubleshooting will require the supp...

Page 91: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MAINTENANCE AND REPAIR CHAPTER 10 MAINTENANCE AND REPAIR Record of modifications Revision Executor Date Description of modification...

Page 92: ...erform maintenance or repairs on the machine under the Universal Carriage unless the Universal Carriage is resting on the Bottom Stop to prevent downward travel only original spare parts are to be use...

Page 93: ...must be preformed with the following timetable Maintenance operations to perform according to the working hours of the machine are described in detail in the following paragraphs Maitenance every Dail...

Page 94: ...st Scaff clamp check that all guide rollers are present on the Universal Carriage visually inspect all guide rollers on the Universal Carriage to notice any uneven wear which may indicate the Universa...

Page 95: ...nthly checklist form is located in appendix F of this manual 10 2 3 General maintenance Annually In addition to the controls concerning the daily maintenance perform the additional maintenance describ...

Page 96: ...ons given below Track Sections Sliding Head Universal Carriage Wire Rope Transmission and Drum Motor and Brake Slack Rope Limit Switch Overweight Limit Switch The following list of tools will be neede...

Page 97: ...specifc types of maintenance in the maintence checklists located in this manual Perform the maintence described below before use inspect the frame 1 for any breaks tears or deformities inspect the loc...

Page 98: ...l Perform the maintence described below before use inspect the frame 1 for any breaks tears or deformities inspect the guide rollers 2 for any wear and that the rollers move freely inspect the emergen...

Page 99: ...through the side of the drum Do not remove bolts 7 Remove the wire rope cable 8 Reinstall the wire rope guard 10 3 4 2 Installing wire rope cable 1 Remove the wire rope guard 2 Connect the hoist to t...

Page 100: ...n is to be opened and inspected by a factory trained certified Beta Max technician 10 3 5 1 Transmission annual inspection 1 Remove old grease and clean all components internal of the transmission 2 I...

Page 101: ...will operate in the up direction without a load but will not lift a normal rated load Without a load attached hoist will not respond to either the UP or DOWN push buttons when they are released A norm...

Page 102: ...the end of the wire rope Beta Max recommends a test distance of wire rope be used for this process instead of a full drum of wire rope to reduce the risk of damage to wire rope To access the brake te...

Page 103: ...ot remove the three hex head capscrews Loosen them evenly a turn by turning counterclockwise to control the inner air gap adjustment ring 3 Loosen the outer air gap adjustment ring counterclockwise th...

Page 104: ...air gap by turning them counterclockwise to control the inner air gap adjustment ring 3 Tighten the outer air gap adjustment ring clockwise to move the rotor bearing to the inner air gap adjustment r...

Page 105: ...checklists located in this manual Perform the maintence described below before use inspect the frame 1 for any breaks or deformities inspect the tensioner bar 2 for any deformities and that the arm mo...

Page 106: ...t of load at the end of the wire rope creates enough upward force at the motor pack to compress the Tension Adjustment Bolts then the overweight limit switch will strike the lower rung and not allow t...

Page 107: ...nts to the flipper locks may need to be done 5 Remove the Bottom Stop and add 450 lbs of weight onto the carrier basket 6 Raise the load approximately 6 8 ft 7 Ensure the overweight limit switch will...

Page 108: ...spel their residual energy Figure 10 5 10 4 ELECTRICAL SYSTEM MAINTENANCE Inspection and maintenance operations of the electrical system will be carried out with the supply voltage disconnected but so...

Page 109: ...OIST REV 2 2 2017 MAINTENANCE AND REPAIR Page 10 18 10 5 TECHNICAL SUPPORT Technical support for the machine is provided directly by the BETA MAX Company by calling or sending a fax to the numbers bel...

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Page 111: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 WARRANTY CHAPTER 11 WARRANTY Record of modifications Revision Executor Date Description of modification...

Page 112: ...limited to repairing or replacing at our discretion any part of the unit which proves upon examination to be defective in material or workmanship The item is to be returned to Beta Max Incorporated th...

Page 113: ...number from Beta Max before any item is returned for repairs or replacement Beta Max Incorporated s obligation is limited to replacing parts and does not include replacing the complete unit This warr...

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Page 115: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX A Appendix A Installation Data Sheet Form Section 5 2...

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Page 119: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX B Appendix B Verification and Test Data Sheet Form Section 5 5...

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Page 125: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX C Appendix C Maxial cUL Track Hoist 110 version Troubleshooting Guide Section 9 2...

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Page 135: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX D Appendix D Maxial cUL Track Hoist 220 version Troubleshooting Guide Section 9 2...

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Page 147: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX E Appendix E General Maintenance Daily Checklist Form Section 10 2 1...

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Page 151: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX F Appendix F General Maintenance Monthly Checklist Form Section 10 2 2...

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Page 155: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX G Appendix G General Maintenance Annually Checklist Form Section 10 2 3...

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