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21 

 

B029-0

 

 
 
 

 

A

 

4.4 

Wiring 

 

 

CAUTION 

Risk of product damage 

Never grab the cables to pull the connectors out of their connection sockets. 

 

 

4.4.1 

Removing the cables 



Pull connectors out of the connection sockets by hand or using a suitable tool. 

For more information, see 

“Cable assignment” on page 11. 

 

4.5 

Drive unit 

 

 

 

 

 

 

 

Drive unit (C16162) 

3 x M8 hex serrated flange nut (C34175) 

 

 

SW 13 nut driver 

 

 

 

4.5.1 

Removing the drive unit 

Take care not to bend or pinch any existing cables when removing the drive unit. 

For more information, see 

“General information on cable routing” on page 11. 



Ensure drive unit is protected from falling before loosening the hex nuts. 



Loosen and remove hex nuts. 

SW 13 nut driver 



Remove drive unit from the right side of the drive mount. 

 

 

 

CAUTION 

Risk of product damage 

If you cannot remove the drive unit or only with great difficulty, tap it gently with a rubber mallet. Do not 

tap on the motor housing or bottom bracket to avoid damaging the electronics and sensors. The following 

illustration shows the areas (A) that can be safely tapped with a rubber mallet or other suitable tool. 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

For more information, see 

“Drive unit” on page 10. 

 

 

Summary of Contents for TRB1

Page 1: ...BESV TRB1 Technical Manual...

Page 2: ...nsor and spoke magnet 15 3 7 1 Fitting the speed sensor and spoke magnet 15 3 7 2 Front and rear light 15 3 8 Fitting the motor design covers 16 3 8 1 Right hand motor design cover 16 3 8 2 Left hand...

Page 3: ...n 1 1 Electronic components connection The following figure shows the connection of all bike s electronic components Battery F M F M HMI Docking Handlebar Switch HMI Display Speed Sensor F M Battery K...

Page 4: ...icates the personal protective equipment that must be worn in the following steps Brose scope of delivery Indicates the parts or materials from Brose s scope of delivery that are to be used in the fol...

Page 5: ...isk of serious injury Failure to observe this safety information will result in serious injury WARNING Risk of serious injury Failure to observe this warning may result in serious injury WARNING Risk...

Page 6: ...rials Protect the product against unintended activation Disconnect the power supply before starting to assemble the product Keep the work area clear of any tools objects or cables Always wear suitable...

Page 7: ...protective equipment The following protective equipment must be worn to ensure safe operation and assembly WARNING Risk of serious injury Component handling and commissioning may cause crush injuries...

Page 8: ...g harness display unit holder remote control unit B002 0 B003 0 C16162 3 x C34175 M8 hex serrated flange nut C54764 C54760 with assembly material Speed sensor Spoke magnet Motor design cover right Mot...

Page 9: ...ngthemountingrails Please refer to the manufacturer s instructions for assembling the relevant components These instructions do not provide any information about their assembly 3 2 2 Fitting the batte...

Page 10: ...ing or pinching any existing cables during assembly Place drive unit 1 into the drive mount 2 from the right in direction of travel Make sure that the through holes A are lined up Check that the drive...

Page 11: ...t 6 e Bike Insert connectors into the sockets in the drive unit Observe shape coding Insert connector without applying force until it clicks into place Use dummy plugs for non assigned sockets Dummy p...

Page 12: ...et around the handlebar and secure lightly with hexagon socket screws 3 Align holder and tighten hexagon socket screw 3 Check the distance between the clam ping brackets is as specified Make sure that...

Page 13: ...13 The figure on the right hand side shows the dimensions of the holder for the display unit B019 0 66 50 11 45 45 5 71 93...

Page 14: ...positioned on the left or right side of the handlebar Run the cable 2 from the remote control unit 1 according to the required handle bar position Right handlebar position Run the cable 2 from the le...

Page 15: ...protective cap 1 Line spoke magnet up with slot 5 on spoke The flat side of the spoke magnet 5 should be facing the speed sensor 2 Center spoke magnet 5 along the line marking and secure with cross re...

Page 16: ...ght are from the rider s perspective Position the motor design cover 2 so that the screw holes line up Use M4x8 1a and M4x6 1b hexagon socket screws to attach the motor design cover to the drive unit...

Page 17: ...dingtomanufacturer sspecifications 3 9 2 Fitting the spider and chain ring unit Make sure that you apply the specified torque Mount pre assembled unit consisting of spider and chair ring 1 on drive sh...

Page 18: ...pply a small quantity of grease to the ISIS connection 1 Place crank arm 2 on drive shaft Secure crank arm 2 with hexagon socket screw 3 Make sure that you apply the specified torque Repeat these step...

Page 19: ...nly relate to specified tools and work steps and are intended for guidance only 4 1 Crank arms and pedals SW 8 hexagon socket wrench Standard puller if necessary 4 1 1 Removingthepedals Remove pedals...

Page 20: ...ormation see Fitting the spi der and chain ring unit on page 17 4 3 Motor design covers Right hand motor design cover with 3 x M4x8 hexagon socket screws and 2 x M4x6 hexagon socket screws C60330 Left...

Page 21: ...emoving the drive unit For more information see General information on cable routing on page 11 Ensure drive unit is protected from falling before loosening the hex nuts Loosen and remove hex nuts SW...

Page 22: ...ch 1 x M4x10 hexagon socket screw 0 1 0 3 Nm 2 x M6x12 hexagon socket screw truss head 7 9 Nm 2 x M6x12 5 x M6x12 hexagon socket screw cap head 7 9 Nm 4 6 1 Removing theBattery bracket Loosen and lift...

Page 23: ...further disassembly Remove crank motor cover and motor unit according to above CH 4 1 4 3 4 5 Disconnect the lock cable and power cable and remove cable out of the frame carefully Remove the battery...

Page 24: ...Remove the battery from the bike system Wait one minute and insert the battery and power on again Display unit 1 not supplying cycling data even though the e Bike is in motion Spoke magnet 23 not cor...

Page 25: ...ug connections of all components of the e Bike Sys tem 70 Force applied to pedal not in valid range Switch off the system completely and then back on using the LED button 28 on the battery pack 26 If...

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