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Berthold MicroPolar LB 566 User Manual Download Page 60

Chapter 6. Technical Data

60

MicroPolar (++) LB 566

Container Probes

Application

Container probes with and without flushing device
for concentration measurement in process
containers and pipelines with nominal width

200

mm.

Material

Plastic caps, stainless steel
PT100 connection cable: Silicon / Teflon

Process coupling

Flange according to DIN EN 1092 type 05
DN65 / PN6, DN 80, 100, 150 / PN16;
ASA flange 2.5’’ / 150 PSI
(More on request)

Process pressure

Up to 16 bar, depending on model

Temperature range Product temperature: 10...120 °C (283...393 K)

Ambient temperature: -20...60 °C (253...333 K)
Storage temperature: 10...80 °C (283...353 K)

Connections

4 x HF connections: N female, 50

for HF cable with max. 10 m length

Dimensions

See dimensional drawings in chapter 8.

Accessory sealing washer

Material

Klingersil C-4400

Thickness

3 mm

Caps set for container probe

Id.-Nr. 66049-S

2 pieces of PEEK plastic caps with 4 sealing rings

Overview container probes and sealing washers

Designation

ID no.

Flange

Pres-

sure

[bar]

ID no.

Seals

LB 5650-01

65464-01

DN 65 / PN6

6

32175

LB 5650-02

65464-02

DN 80 / PN16

16

33717

LB 5650-03

65464-03

DN 100 / PN16

16

46661

LB 5650-04

65464-04

DN 150 / PN16

16

46664

LB 5650-05

65464-05

ASA 2.5’’ / 150 PSI

16

46665

LB 5650-09

65464-09

ASA 3’’ / 150 PSI

16

50659

LB 5651-01

65937-01

DN 65 / PN6

6

32175

LB 5651-02

65937-02

DN 80 / PN16

16

33717

LB 5651-03

65937-03

DN 100 / PN16

16

46661

LB 5651-04

65937-04

DN 150 / PN16

16

46664

LB 5651-05

65937-05

ASA 2.5’’ / 150 PSI

16

46665

Summary of Contents for MicroPolar LB 566

Page 1: ...Concentration Meters MicroPolar LB 566 User s Guide Hardware Manual 41986BA2 Rev Nr 06 E 09 2017 ...

Page 2: ......

Page 3: ......

Page 4: ...comprises mechanical components installation electrical installation technical data electrical and mechanical drawings The software manual comprises operation of the evaluation unit parameter description basic setup calibration error messages The present manual is the hardware description Subject to change without prior notice BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad ...

Page 5: ...3 5 2 FlowCell 25 3 5 4 Container Probe 27 3 5 5 High frequency Cable 30 3 6 Assembly on a Pipeline 32 3 7 Assembly on a Container 33 Getting Started 35 Chapter 4 4 1 Transport 35 4 2 Commissioning the FlowCell 36 4 2 1 Installing the FlowCell 36 4 2 2 Installing the Evaluation Unit 38 4 2 3 Connecting the HF Cable 39 4 3 Commissioning the Container Probe 41 4 3 1 Installing the Container Probe 41...

Page 6: ... 73 8 2 Electrical Wiring Diagram 75 8 3 Dimensional Drawings FlowCell 76 8 3 1 Type LB 5660 102 00X FlowCell DN 50 VFL FOA 76 8 3 2 Type LB 5660 112 00X FlowCell DN 50 G BS M 77 8 4 Dimensional Drawings Container Probes 78 8 4 1 Type LB 5650 01 78 8 4 2 Type LB 5650 02 79 8 4 3 Type LB 5650 03 80 8 4 4 Type LB 5650 04 81 8 4 5 Type LB 5650 05 82 8 4 6 Type LB 5650 09 83 8 4 7 Installation Situati...

Page 7: ...WARNING CAUTION or NOTICE Indicates imminent danger If it cannot be avoided death or most severe personal injuries may be the consequence Indicates a possibly dangerous situation The consequences may be death or most severe personal injuries Indicates a possibly harmful situation The consequences may be minor or medium personal injuries Indicates a situation that may cause material damage if the i...

Page 8: ...charge Please pay attention to the national safety and accident prevention regulations the national assembly and installation directions the generally recognized engineering rules the information on transport assembly operation service maintenance the safety instructions and information in these operating in structions the enclosed technical drawings and wiring diagrams the characteristic values l...

Page 9: ... as well as a full knowledge of the behavior of the connected controller and the possible impact on the operating process to be controlled The systems may only be used in perfect technical condition and only for the intended use Only let persons work with the systems who are mandated to do this and are suitably qualified and adequately trained Installations and modifications on the systems which m...

Page 10: ... specified by the device manufacturer Short circuiting or manipulation is not permit ted IMPORTANT The LB 566 and all additional equipment must be connected to mains via grounded connection IMPORTANT The concentration meter LB 566 may be installed serviced and repaired only by qualified specialists Qualified persons Qualified specialists are persons who through professional training have acquired ...

Page 11: ... in chapter 2 2 Frequency License and chapter 7 1 EC Declaration of Conformity The protection type of the LB 566 to IEC 60529 is max IP 65 The following use is inappropriate and has to be prevented The use under conditions other than the terms and condi tions stated by the manufacturer in their technical documen tation data sheets operating and installation manuals and other specifications The use...

Page 12: ...compromettre le fonctionnement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protec tion against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with...

Page 13: ...e can be found in chapter 7 3 Frequency License IMPORTANT The frequency approvals and conformities are only applicable in combination with the container probes and the FlowCell To comply with ETSI European Telecommunications Stand ards Institute the LB 566 in combination with horn and spiral antennae may only be operated with a 10dB attenuator pad in the sending path MTX IMPORTANT The LB 566 has b...

Page 14: ... standard model MicroPolar and the high dynamic version MicroPolar The Micro Polar requires a microwave signal attenuation of at least 40 dB The MicroPolar must be used for lower micro wave attenuation During operation the concentration meters MicroPolar and Mi croPolar emit electromagnetic radiation in the frequency range between 2 4 GHz and 2 5 GHz range limitations depend ing on local regulatio...

Page 15: ...n of the instrument Despite factory setting calibration always has to be performed FlowCell Tubular probe for simple integration into the existing pipeline system Flush probe Container probe with flushing device HF cable High frequency cable Microwaves Designation for electromagnetic waves in a specific frequency range Phase Phase or phase shift microwave measuring effect Quad cable Combination of...

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Page 17: ...enuation Reference path Reference signal Measurement signal Measured value Concentration DS HF sources Receiver Transmitter The prerequisite is that the product being measured shows die lectric properties Generally water is a very distinct dielectric fluid The water or dry mass concentration can therefore be de termined by measuring the phase shift and or attenuation The concentration to be detect...

Page 18: ...alculated as follows Measured value A Phase C Eq 3 1 where Measured value Concentration Moisture Dry matter A C Coefficients of the respective calibration function The LB 566 allows you to calibrate display and output two con centrations Con1 and Con2 You have to enter the calibration coefficients separately for concentration 1 and 2 For more in formation please refer to the Software Manual Limita...

Page 19: ... compensation i e a temperature signal 0 4 20 mA or PT100 to be connected to the evaluation unit and optional ly to enable the compensation in the evaluation unit The eval uation unit is designed so that the required TC s can be calcu lated automatically The variation in temperature where TC be comes absolutely essential is dependent on the product and on the water content In the first approximati...

Page 20: ...rent output The calculation is based on the microwave measured value if this value correlates with the product density one can calculate the throughput if some additional information is available The additional information needed is internal pipe diameter cross section and the product speed The product speed has to be fed via current input For details please see the Software Manual chapter 4 2 12 ...

Page 21: ...be antenna pair and one set of special high frequency cables short HF cable The evaluation unit is available in two ver sions the standard model MicroPolar LB 566 and the high dy namics version MicroPolar LB 566 see Figure 3 4 and Fig ure 3 5 Figure 3 4 Evaluation unit MicroPolar LB 566 Figure 3 5 Evaluation unit MicroPolar LB 566 ...

Page 22: ...e see Figure 3 6 to Figure 3 7 The FlowCell is available in the nominal pipe sizes 50 150 mm 50 65 80 100 125 and 150 The following connections types are available Hygiene milk pipe screw connection DIN 11853 V flange EN 1092 1 Figure 3 6 From left Container probe LB 5650 and LB 5651 with flushing device Figure 3 7 FlowCell LB 5660 102 00x nominal width 50 mm with V flange ...

Page 23: ...nsions see chapter 6 1 Technical Data Evaluation Unit Otherwise the evaluation units differ on ly in their application MicroPolar The high dynamics version MicroPolar permits higher product attenuations Larger measuring paths can be irradiated i e flow cells with larger nominal diameters can be used Which type of evaluation unit is used depends on the product attenua tion MicroPolar is used up to ...

Page 24: ...e Manual chapter 11 Error Lists and Device States Canceled after reset or if error has been eliminat ed Signal 1 Display depending on the selected function of relay 1 possible functions Error no product alarm min alarm max measurement stopped low load Signal 2 Display depending on the selected function of relay 2 possible functions Error no product alarm min alarm max measurement stopped low load ...

Page 25: ...ls are located on the outside of the housing All other elements especially the voltage carrying el ements on the motherboard are provided with a protective cover 3 5 2 FlowCell The FlowCell is available in the nominal sizes of 50 to 150 mm see fig 3 11 As connection the versions V flange EN 1092 1 or Hygiene milk pipe screw connection DIN 11853 are available For technical data please see chapter 6...

Page 26: ...ing sensor Depending on the version the FlowCell can be mount ed with the V flange or milk pipe screw connection to the piping For the versions with V flange ASA adapter flanges are availa ble as accessory The FlowCell has two HF ports to feed in and output the micro wave signals The input and output can be allocated as needed M Tx M Rx The microwave signals transmit the product over the entire pi...

Page 27: ...they are emitted only towards the opposite end of the rod This direc tional characteristic of the probe minimizes the interfering influ ence of metal parts in the vicinity of the probe and allows instal lation if only limited space is available For example the con centration of sugar strike can be measured continuously to find the suitable inoculation time The plastic caps of the measuring rods me...

Page 28: ...equipped with a PT100 connection and can be connected to the evaluation unit via a 4 core cable The PT100 wiring diagram is described in chapter 4 6 1 Pin Configuration of the Connector Strip To min imize the danger of incrustation in the immediate vicinity of the measuring rods the container flush probe is not provided with a PT100 Warning Possible material damage Do not open the cover screws on ...

Page 29: ... the measuring rods free from incrustations this ensures that the microwaves come into direct contact with the product being measured All probe parts coming into contact with the product meet the special requirements for application in foodstuffs Fig ure 3 15 shows the probe design The flushing slit width is the same for both probe rods and is depicted in Figure 3 16 Figure 3 15 Flushing probe LB ...

Page 30: ...ble To this end the sum of the reference cables has to match the length of the sum of the sig nal cables Two different HF cable types of different lengths are available Version 1 The so called HF cable quad It consists of four sin gle HF cables of equal length whose ends are terminated by one HF connector N type Available cable lengths 2 4 6 and 10 m see Figure 3 17 The HF cable quad is used exclu...

Page 31: ...ion 2 It consists of a single HF cable whose ends are ter minated by an HF connector N type Available lengths 2 2 5 3 3 5 and 4 m see Figure 3 19 Figure 3 19 HF cable Lengths 0 5 to 4 m ø 10 mm 19 mm wrench For further technical data see chapter 6 5 Technical Data HF Cable During assembly ensure that the end of the corrugated tube is bent down on the probe side By doing so the ingress of fluids in...

Page 32: ...at least 2 m long The FlowCell is integrated into the existing pipeline system or in a bypass The orientation of the FlowCell can either be vertical or horizontal To avoid possible sedimentary deposits vertical installation in a riser is preferred see Figure 3 20 The installation should preferably be close to a sample sampling point to ensure representative sampling for calibration A representativ...

Page 33: ...le must be at least 2 m long The installation should preferably be close to a sampling point to ensure representative sampling for calibration A representa tive temperature signal current signal or PT100 should be connected to the evaluation unit for a possibly required product temperature compensation Our example in Figure 3 21 shows the measurement configura tion on a process container The probe...

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Page 35: ...In particular the measuring rods of the container probes must be protected against mechanical shock After unpacking make sure all parts listed on the packing list have been delivered and show no sign of damage if necessary clean these parts If you detect any damage please notify the forwarder and the manufacturer immediately The weight of the system components may exceed 25 kg depending on the ver...

Page 36: ...ly homogeneous flow profile and to rule out possi bly occurring microwave reflections in the pipeline Also not fittings must be installed in these pipe sections No gas inclusions should be present in the product If gas bubbles cannot be ruled out a pressure of at least 4 bar is required in the pipeline to minimize the influence of gas bubbles Please observe the max permissible operating pressure s...

Page 37: ...Chapter 4 Getting Started MicroPolar LB 566 37 Abb 4 2 Horizontal installation Orientation of HF connectors Abb 4 1 Installation in a vertical riser ...

Page 38: ...n of the device from the power supply Provide an automatic separating device line circuit breaker that disconnects the unit from power within 0 03 seconds in case of failure The separating device must be matched to the cable cross section of the supply line but at least it must be designed for 1 A continuous current When installing the evaluation unit on a crystallizer use a distance rail to minim...

Page 39: ...o the same ambient conditions and that the com pensation of the cable drift works properly Never bend the HF cable The bending radius should not be less than 100 mm Fix the HF cable with cable binders or other suitable means so that the cable cannot slip anymore During assembly ensure that the end of the corrugated tube is bent down on the probe side By doing so the ingress of fluids into the corr...

Page 40: ...ble by hand Caution Threaded joint jams easily Check occasionally if the screwed connection is still properly tightened If the installation is exposed to vibrations the screwed connection may come loose and this may result in in accurate measurements or corrosion of the connections Abb 4 4 FlowCell connection version 1 Abb 4 5 FlowCell connection version 2 ...

Page 41: ... rod tips and any metal ized walls heating element stirrer container wall should be at least 60 mm The following mounting hole dimensions in the fitting flange are required for installation of the probe Flange Minimum mounting hole size mm DN 65 PN 6 102 0 3 others 104 0 5 For further installation dimensions such as the required in stallation depth please refer to chapter 8 6 and 8 7 Assem bly She...

Page 42: ...itted Flushing parameters only for flushing probe The degree of deposition or incrustation is essential for the flush settings i e flush interval and flush duration The flushing pa rameters must be matched to the product and the process The following product and process independent flushing param eters must be strictly adhered to Flush solution Water condensate Temperature of flush solution Maximu...

Page 43: ...rugated tube and single cable section after splitting e g direct contact with the device wall not insulated This will ensure that all individual cables are exposed to the same ambient conditions and that the com pensation of the cable drift works properly Never bend the HF cable The bending radius should not be less than 100 mm Fix the HF cable with cable binders or other suitable means so that th...

Page 44: ...till properly tightened If the installation is exposed to vibrations the screwed connection may come loose and this may result in in accurate measurements or corrosion of the connections As long as the cables are not connected the coaxial sockets have to be covered immediately with plastic caps and the cable connectors have to be protected by suitable provisions against moisture and dirt Figure 4 ...

Page 45: ...upply the and poles must be connected correctly There is no reverse polarity protection The line cross section the for power supply must be at least 1 0 mm2 Connect all desired input and output signals to the terminal strip as shown on the following pages Use the M feed through to keep the degree of protection Check if the voltage indicated on the type plate matches your local supply voltage Conne...

Page 46: ... on the housing outer wall 1 100 240 V AC 45 65 Hz 2 24 V DC 18 36 V no reverse polarity protection Current input no 1 terminals 20 and 8 insulated Current input no 2 terminals 22 and 10 not insulat ed Input as 0 4 20 mA signal For example for temperature compensation or reference signal recording Current output no 1 terminals 27 and 15 insulated Output as 4 20 mA signal Output options Concentrati...

Page 47: ...he cable to the required length Combine the two core pairs in accordance with figure 4 8 After connection of the PT100 cable the included ferrite core must be wound around the cable The applicable position is within the housing as close as possible to the cable bushing Digital input 1 DI1 terminals 24 and 12 Configuration options No function Measurement Start closed and stop open Digital input 2 D...

Page 48: ... underside Serial data interface for output of the live data all readings for every sweep measuring cycle the protocol and data logs Data format Data transfer rate 38400 baud 8 data bits 1 stop bit no parity no handshake 4 5 2 Digital Outputs Relay The status of the measurement is output via two relays Error Alarm alarm min and max No product On the Plausibility menu you can enter a min attenuatio...

Page 49: ...ct measurement stopped Below load currentless condition Normal 1 2 The relays with changeover contacts can either be operated as make contact terminals 4 5 open at error alarm or as break contact terminals 5 6 closed at error alarm com 4 5 6 com 16 17 18 com 4 6 5 com 16 18 17 ...

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Page 51: ...he product being measured If a malfunction occurs anyway the measur ing system helps you to identify and eliminate errors by display ing error messages on the display indicating operator errors and defects of the electronics Defective modules of the evaluation unit cannot usually be re paired but must be replaced The microwave module is firmly bolted to a screening hood and must not be opened For ...

Page 52: ...ut 2 years In case of heavy wear the plastic caps of the measuring rods of the container probe and the PEEK Mi crowave window of the flow cells can be replaced The plastic caps of the measuring rods can be replaced on site For this purpose please proceed as follows 1 Unscrew the two plastic caps from the measuring rods and remove the four sealing rings see figure 5 1 yellow arrow 2 Clean the four ...

Page 53: ...he lithium battery on the motherboard If the battery voltage is no longer sufficient the error message CODE 14 Battery voltage appears after a restart of the eval uation unit After acknowledging the error message the unit continues to work properly however the date and time should be checked and corrected if necessary Measurement data that are output via a serial interface can be fatally damaged b...

Page 54: ...ns Use only fuses with the correct rating see chapter 6 1 Spare fuses must match the rating specified by the device manufacturer Short circuiting or manipulation is not permit ted Figure 5 2 View with open housing wall MicroPolar 0 I Netzteil Fuses Line connector Terminal strip can be pulled off Battery EEprom can be pulled off Feed through for line connector Test switch Motherboard Protective cov...

Page 55: ...n chapter 8 MicroPolar HxWxD 300 x 323 x 140 mm MicroPolar HxWxD 400 x 338 x 170 mm Protection type IP 65 Weight MicroPolar approx 6 5 kg MicroPolar approx 8 0 kg Ambient conditions during operation 20 60 C 253 K 333 K no condensation Relative humidity max 80 Altitude max 2000 m Ambient conditions during storage 20 70 C 253 K 343 K no condensation Relative humidity max 80 Achievable accuracy 0 2 w...

Page 56: ...asured value e g concentration dry matter content Inputs and outputs Cable cross section min 1 0 mm mains supply Cable feed through 2 x M20x1 5 for cable 5 14 mm depending on application 4 x M16x1 5 for cable 5 8 mm depending on application Sensor connection Inputs and outputs for signal and reference channel 50 N socket HF cable HF cable Cable lengths 2 4 6 and 10 m 50 both sides with 4 N connect...

Page 57: ... via two DI s DI2 DI3 open P1 DI2 closed DI3 open P2 DI2 open DI3 closed P3 DI2 DI3 closed P4 4 Start sampling open no actions closed single measurement starts Relay outputs 2 x relays SPDT insulated Configuration options Collective failure message Stop measurement Limit value min and max No product Low load Load capacity AC max 400VA DC max 90W AC DC max 250V max 2A non inductive 150V voltage mus...

Page 58: ...n nominal diameter and flange type see table below Temperature range Product temperature 10 130 C 283 403 K Ambient temperature 20 60 C 253 333 K Storage temperature 10 80 C 283 353 K Connections 2 x HF connections N female 50 for HF cable with max 10 m length Versions Nominal pipe widths from 50 150 mm Dimensions See dimensional drawings in chapter 8 Overview FlowCells with V flange Designation I...

Page 59: ... no ASA flange adapter set for Flow Cell 50 62324 ASA flange adapter set for Flow Cell 65 62319 ASA flange adapter set for Flow Cell 80 62328 ASA flange adapter set for Flow Cell 100 62331 ASA flange adapter set for Flow Cell 150 62335 The kit consists of two adapters screws and two seals ...

Page 60: ... connections N female 50 for HF cable with max 10 m length Dimensions See dimensional drawings in chapter 8 Accessory sealing washer Material Klingersil C 4400 Thickness 3 mm Caps set for container probe Id Nr 66049 S 2 pieces of PEEK plastic caps with 4 sealing rings Overview container probes and sealing washers Designation ID no Flange Pres sure bar ID no Seals LB 5650 01 65464 01 DN 65 PN6 6 32...

Page 61: ...perature In operation 30 70 C When installing 20 70 C Cable length m ID no 2 43431 4 43432 6 43433 8 43434 10 43435 HF cable Quad solid cable Material Cable sheath Polyethylene PE Protection type IP 68 when unscrewed Temperature In operation 40 85 C When installing 40 85 C Attenuation coefficient about 0 3 dB m Cable length m ID no 2 0 11476 2 5 11477 3 0 11478 3 5 11479 4 0 11480 ...

Page 62: ...chronization 5 not active 1 still asynchronous 0 all values synchronous 1 Error 2 Time too short for syn 3 Speed outside range 5 Product number X 1 to 4 6 Attenuation dB X XX 7 Phase GHz X XX 8 Dispersion of the phase regression X XX 9 Device temperature temperature unit X X 10 Current input 1 unit of current input X X 11 Current input 2 unit of current input X X 12 PT100 temperature temperature u...

Page 63: ...Chapter 7 Certificates MicroPolar LB 566 63 Certificates Chapter 7 7 1 EC Declaration of Conformity ...

Page 64: ...Chapter 7 Certificates 64 MicroPolar LB 566 ...

Page 65: ...Chapter 7 Certificates MicroPolar LB 566 65 7 2 Frequency License ...

Page 66: ...Chapter 7 Certificates 66 MicroPolar LB 566 ...

Page 67: ...Chapter 7 Certificates MicroPolar LB 566 67 ...

Page 68: ...Chapter 7 Certificates 68 MicroPolar LB 566 ...

Page 69: ...Chapter 7 Certificates MicroPolar LB 566 69 ...

Page 70: ...Chapter 7 Certificates 70 MicroPolar LB 566 ...

Page 71: ...Chapter 7 Certificates MicroPolar LB 566 71 ...

Page 72: ...Chapter 7 Certificates 72 MicroPolar LB 566 ...

Page 73: ...Chapter 8 Technical Drawings MicroPolar LB 566 73 Technical Drawings Chapter 8 8 1 Dimensions Drawings Evaluation Unit Wall Housing ...

Page 74: ...Chapter 8 Technical Drawings 74 MicroPolar LB 566 ...

Page 75: ...s MicroPolar LB 566 75 8 2 Electrical Wiring Diagram Line in for MicroPolar 1 2 depending on configuration 1 AC 100 240V 45 65 Hz 2 DC 24 V 18 36 V or AC 24 V 20 5 40 440 Hz Line in for MicroPolar 1 2 depending on configuration 1 ...

Page 76: ...Chapter 8 Technical Drawings 76 MicroPolar LB 566 8 3 Dimensional Drawings FlowCell 8 3 1 Type LB 5660 102 00X FlowCell DN 50 VFL FOA ...

Page 77: ...Chapter 8 Technical Drawings MicroPolar LB 566 77 8 3 2 Type LB 5660 112 00X FlowCell DN 50 G BS M ...

Page 78: ...Chapter 8 Technical Drawings 78 MicroPolar LB 566 8 4 Dimensional Drawings Container Probes 8 4 1 Type LB 5650 01 ...

Page 79: ...Chapter 8 Technical Drawings MicroPolar LB 566 79 8 4 2 Type LB 5650 02 ...

Page 80: ...Chapter 8 Technical Drawings 80 MicroPolar LB 566 8 4 3 Type LB 5650 03 ...

Page 81: ...Chapter 8 Technical Drawings MicroPolar LB 566 81 8 4 4 Type LB 5650 04 ...

Page 82: ...Chapter 8 Technical Drawings 82 MicroPolar LB 566 8 4 5 Type LB 5650 05 ...

Page 83: ...Chapter 8 Technical Drawings MicroPolar LB 566 83 8 4 6 Type LB 5650 09 ...

Page 84: ...Chapter 8 Technical Drawings 84 MicroPolar LB 566 8 4 7 Installation Situation in Pipelines ...

Page 85: ...Chapter 8 Technical Drawings MicroPolar LB 566 85 8 5 Dimensional Drawings Container Flush Probes 8 5 1 Type LB 5651 01 ...

Page 86: ...Chapter 8 Technical Drawings 86 MicroPolar LB 566 8 5 2 Type LB 5651 02 ...

Page 87: ...Chapter 8 Technical Drawings MicroPolar LB 566 87 8 5 3 Type LB 5651 03 ...

Page 88: ...Chapter 8 Technical Drawings 88 MicroPolar LB 566 8 5 4 Installation Situation in Pipelines ...

Page 89: ...232 62 Data transfer rate 48 Device disposal 51 Digital outputs 48 Distance rail 38 Distance to metal 41 E Evaluation unit 23 Evaluation unit installation flow cell 38 EVU 15 F Factory setting 15 Fitting flange 41 Flat gasket 41 Flow cell 25 Flow cell installation 36 Flush probe 15 29 Flushing parameters 42 Format RS232 62 Frequency license 12 65 Fuses 54 G Gas inclusions 14 36 H HF cable 30 HF ca...

Page 90: ...e 48 S Safety summary 7 Salt content 14 Service instructions 51 Setting up the evaluation unit container probe 43 Symbols 7 Synchronization 20 T technical data 55 Technical data HF cable 61 Technical data sensors 58 Technical drawings 73 Temperature compensation 19 Throughput calculation 20 Transmission power 55 Transport 35 V Vertical riser 36 W Warning 7 Wear parts 52 Wiring diagram 75 ...

Page 91: ...Notes MicroPolar LB 566 91 Notes ...

Page 92: ...Notes 92 MicroPolar LB 566 Notes ...

Page 93: ...Concentration Meters MicroPolar LB 566 User s Guide Software Manual 41986BA2 Rev Nr 06 E 09 2017 ...

Page 94: ......

Page 95: ...mponent description assembly instructions electrical installation description technical data certificates dimensional drawings The software manual comprises the description of the operation software functions calibration error messages The present manual is the software description Subject to changes without prior notice BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 D 75323 Bad Wildbad Switch...

Page 96: ...12 Massflow 24 4 2 13 Calibration 25 4 2 14 System Adjust 25 4 2 15 Calibrate Concentration 26 4 2 16 Sampling 27 4 2 17 Sample Data expanded 28 4 2 18 Advanced 28 4 2 19 Calibration 29 4 2 20 Inputs Outputs 30 4 2 21 Current Output 31 4 2 22 Current Out 1 31 4 2 23 Current Out 2 32 4 2 24 Current input 32 4 2 25 Current Input 1 33 4 2 26 Current Input 2 33 4 2 27 PT100 34 4 2 28 Digital Output 35...

Page 97: ... 8 1 2 Process Recording 56 8 2 Adjusting the Calibration 58 8 3 Output of the Start up Protocol 60 8 4 Calibration 61 8 4 1 Calibration with Two Concentrations 64 8 4 2 Calibration with Split Value 68 8 5 Typical Calibration Coefficients Start Values 70 Chapter 9 Password 71 9 1 Password Forgotten 71 Chapter 10 Error Lists and Device States 73 10 1 Hardware and Error Prompts 73 10 2 Input Error 7...

Page 98: ......

Page 99: ...Manual es pecially those in chapter 1 Safety Summary Parameter settings Never change the installation and the parameter settings without a full knowledge of these operating instructions as well as a full knowledge of the behavior of the connected controller and the possible influence on the operating process to be controlled ...

Page 100: ......

Page 101: ...he individual buttons changes relative to the position in the menu Values and texts are entered via an alphanumeric keyboard The in strument status is indicated by 5 LEDs TIP Click on the help button in the display footer to view use ful information and cable feed through Lock Numerical keypad Softkey buttons LED s LCD display RS232 connection HF connections for signal cable reference cable Micro ...

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Page 103: ...analog inputs and outputs have already been set in the factory Therefore no adjustment work is required during commissioning 2 Step Review and edit the software parameters of the application Some parameters have already been set in the factory Carry out the steps described in chapter 5 Configuration 3 Step Carry out the calibration with sampling chapter 6 Calibra tion Flow Cell Container Probe or ...

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Page 105: ...the depicted win dow You have to enter a password to change from the Read only level to User Mode The Service level is not accessible due to licensing regulations The analysis unit and the software contain functions which are not relevant for the measuring system LB 566 and their measuring application It concerns the following functions Load compensation Synchronizing the measuring devices In the ...

Page 106: ...lay Diagnostic Setup Access Level Language Datalog Errorlog Info Print Setup Diagnostic English German French Language See next page Setup See next page Setup Page 16 Page 16 Page 19 Page 19 1 Live Display 07 05 13 25 Concentration av 65 50 Conc av Conc act 64 35 ESC SAMPLE ZOOM ...

Page 107: ...ues Number cal sweeps Process type Split value Current Output Current Input Pt100 Digital output Digital Input Current Out 1 Assignment 0 4 mA 20 mA Test Adjust Error current Current at load Current Out 2 Assignment 0 4 mA 20 mA Range Test Adjust Error current Current In 2 Status Range Adjust Live current Start Calibr Cal Base Loading comp Comp input Coefficients Calibration Current In 1 Status Ra...

Page 108: ...ll measured data of a measurement sweep are aver aged over the averaging time see below and stored This time is dependent on the selected log time The contents of the datalog can be displayed on the live display see chapter 4 3 Trend Display Output as a text file is also possible by using RS232 and RS485 or the Memory Tool optional accessory Log type Disable single continuous stop at error Log tim...

Page 109: ... is stopped for some time during the datalog then the measurement pause will be interpreted as log time in the log type single For all other log types the measurement pause will be added to the log time Error log Shows the logged error The last 20 error messages will be stored with date and time Info Tag Device type LB 566 Supplier Berthold Technologies Manufacturer Berthold Technologies Device no...

Page 110: ...utput via RS232 and RS485 data contents can be selected Product Product selection 1 4 if you select another product the product specific data will be loaded outputs inputs and calibration When you select the products 2 to 4 for the first time all settings and contents e g system calibration sampling table datalog and calibration of the current product will be copied to the new product Change passw...

Page 111: ...u can go to Diagnostic and to Ac cess Level only in the main menu User Mode The user mode is the default mode and provides ac cess to all user relevant parameters On the Read only level you have to enter a password The password can be changed Service This level is reserved for the service personnel 4 2 5 Language Language Select the dialog language 1 Access Level 07 05 13 25 Read only User mode Se...

Page 112: ...le enter the reference and signal cable length For example for 4 m HF cable quad you have to enter 8 m for both lengths Mass flow If the density is measured in a pipeline application unit of concentration g m 3 selected the mass flow throughput can be output via current output 1 2 in tons per hour Details on the mass flow see chapter 4 2 12 Mass Flow Units Depending on the configuration different ...

Page 113: ...stop In Continuous mode a moving averaging is calculated depending on the adjusted averaging number Start Mode The measurement device can be started or stopped via external terminals digital input or via keyboard Averaging Enter the number of averaging processes This number indicates over how many measurements the concentra tion value is to be averaged moving average This is true only for the meas...

Page 114: ...e The phase is subject to a plausibility analysis For more information please see chapter 4 2 10 Phase Measure ment Offline mode Can be enabled or disabled Switching variable is the at tenuation if the entered min attenuation is not reached the evaluation unit switches to the Offline mode Current output drops to the lower current output limit 0 4 mA Message on display RUN LED is flashing For more ...

Page 115: ...io is turned on and off here For more information about the function see chapter 8 1 4 2 11 Offline mode Description The offline mode is a software feature with allows detec tion of a certain product state e g no product present If the measured attenuation falls below a defined mini mum attenuation the evaluation unit switches to the of fline mode The device status for this mode is described in ch...

Page 116: ...ication of the pipe cross section or the internal pipe diameter Massflow calculation Here the calculation is enabled or disabled Cross sectional area Enter the cross sectional area of the pipe Pipe inside diameter Enter the internal pipe diameter Comment Only one entry is required either the cross sectional area or the internal pipe diameter the other pa rameter will be calculated automatically IM...

Page 117: ...8 Advanced 4 2 14 System Adjust Adjust System adjustment is started Phase and attenuation are set to zero and thus for example all cable parameters are considered This adjustment also forms the reference for the measurement The system adjustment reference measurement must be carried out once Ref values Upon completion of the reference measurement the ref erence values for phase attenuation slope a...

Page 118: ...e calculated automatically the calibration coefficients are displayed For more information see chapter 4 2 19 Calibration Tuning Subsequent correction of the reading is possible by enter ing a factor and an offset Calculation is carried out according to the following for mula Eq 4 1 Corrected display Display Factor Offset Result Presentation of calibration curve display of correlation and coeffici...

Page 119: ...to 999 sample numbers are available Only if all numbers have been assigned you may assign a number for the second time you will be alerted accordingly by a message on the display Next sample Continue with the next sample Active You can choose if this sample should be taken into ac count in the calibration Measured value Display of the measured values calculated with the actu al coefficient Lab val...

Page 120: ...he calculation is carried out as follows Eq 4 2 and 4 3 Phase Phasemeas Phi Tare Attenuation Attenuationmeas Phi Tare Number of Calibration Sweeps Freely adjustable number of sweeps over which a calibra tion point in the course of automatic sample measure ment will be averaged Process Type Select the operation mode one concentration 1 measuring range two concentrations 2 measuring ranges split con...

Page 121: ...F Compensation coefficient for current input 2 G Compensation coefficient for loading The coefficients can be entered manually or calculated auto matically from the entries of the sample table Start Calibr Starts the calibration using the parameters set and the coefficients are calculated automatically from the entries of the sample table Cal Base Selection of microwave signals which are taken int...

Page 122: ...ated coefficients are also stored here Coefficients that are not used are set to zero 4 2 20 Inputs Outputs Current Output Both outputs can be adjusted assigned and set up on the selected level Current Input Activation level of current input calibration and display of the live current signal PT100 Here you can enable and adjust a connected PT100 Dis play of the actual temperature signal Digital Ou...

Page 123: ... if active 4 mA Display value assigned to the 4 mA value 20 mA Display value assigned to the 20 mA value TIP Current output 1 only 4 20mA possible If the current output limit is exceeded the measurement switches to the warning state see chapter 10 4 Device States Test Adjust Current test calibration and display of live current IMPORTANT The measurement should be stopped for test function 1 Current...

Page 124: ...ia the current output this can be set here 22 mA 3 5mA Hold Value selectable 4 2 23 Current Out 2 All functions same as current output 1 TIP Current output 2 can either be set to 0 4 or to 20 mA Range Change the current output 0 20mA 4 20mA 4 2 24 Current input Current In 1 When selected change to the activation and calibration menu Current In 2 As described above 1 Current Out 2 07 05 13 25 Assig...

Page 125: ...urrent output 0 20mA 4 20mA 0 4 mA Display value assigned to 0 4 mA value 20 mA Display value assigned to the 20 mA value Adjust Follow the instructions on the display Live current Display of the live current signal 4 2 26 Current Input 2 Settings correspond to current input 1 1 Current Input 1 07 05 13 25 Status Range 0 4 mA 20 mA Adjust Live current ...

Page 126: ...RTANT If a measurement is running enabling a PT100 input which is not used or not adjusted may cause an error PT100 Adjust You need a 100 Ohm and a 138 5 Ohm resistance Follow the instructions on the display PT100 Live Display of the live temperature Set and enabled same as input 1 1 PT100 07 05 13 25 Enabled PT100 Adjust PT100 Live ...

Page 127: ...e this will be signaled via the relay and LED Alarm min The relay switches if the value falls below the limit value to be set Alarm max The relay switches if the value exceeds the limit value to be set Relay 2 Same assignments possible as above Test The switching status of the relays can be set here and checked at the respective terminals 4 2 29 Digital Input The meter has 3 digital inputs to whic...

Page 128: ...ues to run Sample means that sampling is started by closing the con tact Product means that another product is selected by closing the contact product 1 to 4 TIP If you select a product for the first time product 2 to 4 all settings and contents of the current product will be copied to the new product including Configuration data System adjust Calibration data including sampling table Input Output...

Page 129: ...nit All operating parameters in the evaluation unit will be deleted Save datalog The datalog will be saved to the memory tool Save log The start up log will be saved to the memory tool The concentration average value is put on hold during communica tion with the memory tool Thus the measured value via current output is also put on hold Data printout All measured values are output for each measurem...

Page 130: ...or log not deleted deleted Data log not deleted default settings deleted default set tings System Adjust not deleted deleted Cable length unchanged default Sampling not deleted deleted TAG label default default All parameters on menu Measurement Plausibility Marker Units default default Calibration coefficients default default All settings for the analog and digital inputs and out puts default def...

Page 131: ...me the enlarged measurement value will be displayed as trend over the entire display The trend display corresponds to the contents of the datalog The datalog has to be enabled for the trend display As long as the trend builds up the measured value and or the current output are put on hold Concentration av MIN 1 Live Display 07 05 13 25 Concentration av 43 20 Conc av Conc act 45 ESC SAMPLE ZOOM ...

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Page 133: ...bration is not possible under certain circumstances The current outputs digital outputs can be enabled and configured after the cali bration The measuring system includes two separate floating current outputs 5 1 Configuration Setup Starting from the main menu go to the display shown on the left via SETUP CONFIGURATION 5 1 1 General Data GENERAL DATA 1 Setup 07 05 13 25 Configuration Calibration I...

Page 134: ...y 5 absolute Example The measuring range is 65 95 TS Enter 60 100 TS as process limit The process limits are independent of the current output lim its For setup of the phase measurement see chapter 5 3 Con figuring Plausibility The Offline mode is deactivated by default Take this func tion into operation when necessary only when the measur ing system was put into operation without errors Refer to ...

Page 135: ...its Set the units to the desired dimension UNITS The units of the concentrations conc 1 and 2 and those of the enabled analog inputs can be selected CONC CONC 2 Different units can be set for both concentrations 1 Microwave 07 05 13 25 Cables 1 Cables 07 05 13 25 Ref cable length 8 00 m Signal cable length 8 00 m 1 Configuration 07 05 13 25 General Data Measurement Plausibility Microwave Units Mar...

Page 136: ...ic 5 1 6 Marker You can set a marker comprising max 5 characters which identify the value set in the live display MARKERS 1 Units 07 05 13 25 Conc TS Conc 2 Current In 1 C 1 Units 07 05 13 25 Current in 1 None Specific C F ESC 1 Configuration 07 05 13 25 General Data Measurement Plausibility Microwave Units Marker ...

Page 137: ...coefficients Check the coefficients A and C and correct them if neces sary as follows C average measuring range value concentration value A 0 All coefficients that are not needed are automatically set to zero Note With these calibration coefficients the concentration aver age value and thus the current output is put on hold during start up 1 Calibrate Conc 07 05 13 25 Sampling Calibration Tuning R...

Page 138: ...a good choice for most applications However if you constantly get sigma val ues up to 300 during the measurement you may increase the limit up to 500 Higher sigma values than that usually in dicate a fault such as continuous air bubbles which have to be eliminated For most applications the Phi att ratio is not known there fore it has to be determined once For this you need the Au to setting which ...

Page 139: ...has to operate at a normal throughput and or material flow and the usual material under actual operat ing conditions Prerequisite Chapter 5 Configuration have been completed 6 1 System Adjust Starting from the main menu SETUP CALIBRATION SYSTEM ADJUST 1 LB 566 07 05 13 25 Live Display Diagnostic Setup Access Level User Mode Language English RUN 1 Setup 07 05 13 25 Configuration Calibration Input O...

Page 140: ...cess Push OK to confirm and push three times to return to the main menu 1 System Adjust 07 05 13 25 Adjust Ref values Chart Phi Chart Attenuation 1 System Adjust 07 05 13 25 System adjustment now X 1 System Adjust 07 05 13 25 Adjustment in process 1 System Adjust 07 05 13 25 Adjusted OK ...

Page 141: ...uct temperature must be entered via one of the analog inputs and in addition the corresponding input has to be enabled If not the prod uct temperature is not stored in the device during sampling If the measuring system is not yet in the measurement mode start the measurement now Push RUN to start the measuring system Push to confirm the safety prompt and the device switches to the measurement mode...

Page 142: ...f the samples should be distributed over the entire measuring range For additional temperature compensation the temperature of the samples should be dis tributed over the entire temperature range The minimum number of samples required is dependent on the selected calibration modes If the sample size is too low an er ror message is displayed after you have attempted to run a cali bration About six ...

Page 143: ...ATE CONC 1 Live Display 07 05 13 25 Concentration av 65 50 Conc av Conc act 64 35 ESC SAMPLE ZOOM 1 LB 566 07 05 13 25 Live Display Diagnostic Setup Access Level User Mode Language English STOP 1 Start Stop 07 05 13 25 Switch operating mode X 1 LB 566 07 05 13 25 Live Display Diagnostic Setup Access Level User Mode Language English STOP 1 Calibration 07 05 13 25 System Adjust Calibrate Conc Advanc...

Page 144: ...the Calibration menu Short push one page longer push of the button you get back to the Calibra tion menu immediately 6 3 Calibration Proceed as described in chapter 8 4 1 Calibrate Conc 07 05 13 25 Sampling Calibration Tuning Result 1 1 1 Sample 1 07 05 13 25 Next sample Active Yes Measured value 65 50 Laborwert 0 00 Advanced DEL 1 1 1 Sample 1 07 05 13 25 Lab value 0 00 ESC DEL 1 1 1 Sample 1 07 ...

Page 145: ...tion dBadjustment Attenuation during system calibration dBlive Current attenuation in the measure ment mode Signal cable length e g 4 m HF cable quad results in 8 m signal cable length to and from The evaluation unit monitors the entire attenuation automati cally and reports a falling below by an error message error no 55 Remedy when falling short of the attenuation If the required overall attenua...

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Page 147: ...e default value with DEL and enter new value and con firm with 8 1 1 Phi att Ratio If you do not know the ratio value proceed as follows 1 Perform a process recording see chapter 8 1 2 Process Recording A prerequisite is that the process covers the entire concentration range during the recording 2 If the process recording is currently not possible or if the concentration range is small anyway 5 th...

Page 148: ...IBILITY menu see chapter 4 2 10 Phase Measurement in this case that process need not be recorded IMPORTANT The measurement takes place automatically you only have to start and stop it again During measurement please keep in mind Do not stop the measurement Do not change the concentration erratically max 1 Cover the entire measuring range if possible Starting from the main menu go to the display sh...

Page 149: ...top and start the measurement before you start a new recording The result of older recordings will be deleted Stop recording After recording simply turn off the automatic recording the recorded Phi att is stored automatically Carry out sampling while the process recording is running Do not forget to enable the process recording again as described above 1 Phase Measure 07 05 13 25 Auto set Off On E...

Page 150: ...sis value of the lab sample The difference has to be entered as offset with the correct algebraic sign Calculation Analysis value Display Offset Eq 8 1 Push ESC to return to the main menu SETUP CALIBRATION CALIBRATE CONC 1 Live Display 07 05 13 25 Concentration av 65 50 Conc av Conc act 64 35 ESC SAMPLE ZOOM 1 LB 566 07 05 13 25 Live Display Diagnostic Setup Access Level User Mode Language English...

Page 151: ...elect LIVE DISPLAY to get back to the display The reading value should now correspond to the actual value 1 Calibrate Conc 07 05 13 25 Sampling Calibration Tuning Result 1 Calibration 07 05 13 25 Factor 1 00000 Offset 0 000 1 Calibration 07 05 13 25 Offset 0 000 ESC DEL 1 LB 566 07 05 13 25 Live Display Diagnostic Setup Access Level User Mode Language English STOP 1 Live Display 07 05 13 25 Concen...

Page 152: ... button to print the setup via RS232 and RS485 Push X to go back one page without printout The start up protocol includes all parameters system adjust ment data calibration data and entries in the sample table For further information on the start up protocol see chapter 11 Start up Protocol 1 Diagnostic 07 05 13 25 Datalog Error log Info Print Setup 1 Print Setup 07 05 13 25 Print setup now X ...

Page 153: ...in chapter 5 Configuration 6 1 System Calibration 6 2 Sampling have been completed Starting from the main menu go to the display shown on the left via SETUP CALIBRATION CALIBRATE CONC CALIBRATION CAL BASE PHASE Phase measurement Standard for all applications Phase 1 Calibrate Conc 07 05 13 25 Sampling Calibration Tuning Result 1 Calibration 07 05 13 25 Start Calibr Cal Base PHI Loading comp Comp i...

Page 154: ...tion of the calibration coefficients starts as soon as you have set the parameters for the compensa tion START CALIBRATION Push the button to start the calibration push X to go back one page without calibration OK accepts the calibration and changes to the next display When calculating the new coefficient set the Factor will be reset to 1 and the Offset to 0 1 Calibration 07 05 13 25 Calibrate Now...

Page 155: ...of the correlation between measured value and lab value OK As soon as you confirm this prompt the calibration display appears again from there you get back to the main menu by pushing four times 1 Calibration 07 05 13 25 Lab 1 Calibration 07 05 13 25 Correlation Lab Meas value 0 998726 OK 1 Calibration 07 05 13 25 Calibration OK X ...

Page 156: ...sh the button to accept the selected process type and push the once to go to the display depicted below CALIBRATE CONC corresponding to concentration 1 SAMPLING 1 Calibrate Conc1 07 05 13 25 Sampling Calibration Tuning Result 1 Calibration 07 05 13 25 System Adjust Calibrate Conc Calibrate Conc2 Advanced 1 Calibration 07 05 13 25 System Adjust Calibrate Conc Advanced 1 Advanced 07 05 13 25 Tare va...

Page 157: ... enter new value and con firm with NEXT SAMPLE Continue with next sample ACTIVE Disable sample NO 1 1 4 Sample 1 07 05 13 25 Lab value 60 40 ESC DEL 1 1 4 Sample 1 07 05 13 25 Next sample Active Yes Measured value 65 50 Lab value 0 00 Advanced DEL 1 1 4 Sample 1 07 05 13 25 Next sample Active Yes Measured value 65 50 Lab value 60 40 Advanced DEL 1 2 4 Sample 2 07 05 13 25 Next sample Active Yes Me...

Page 158: ...e calibration push X to go back one page without calibration OK accepts the calibration and changes to the next display 1 2 4 Sample 2 07 05 13 25 Next sample Active No Measured value 74 35 Lab value 67 80 Advanced DEL 1 Calibrate Conc1 07 05 13 25 Sampling Calibration Tuning Result 1 Calibration 07 05 13 25 Calibrate Now X 1 Calibration 07 05 13 25 Calibrated OK 1 Calibration 07 05 13 25 Start Ca...

Page 159: ...es have to be enabled again in the sample table Now you have to disable all samples which are not used for concentration 2 SAMPLING 1 Calibration 07 05 13 25 Start Calibr Cal Base PHI Loading comp Comp input None Coefficients 1 Calibration 07 05 13 25 System Adjust Calibrate Conc Calibrate Conc2 Advanced 1 Calibrate Conc2 07 05 13 25 Sampling Calibration Tuning Result ...

Page 160: ...ay depicted below The displayed split value has been set by the manufacturer but has to be adapted to the respective application The sample measurement should be selected such that the last sample of the lower concentration is fairly close to the first sam ple measurement of the upper concentration Ideally the last sample of the initial concentration is the first sample of the final concentration ...

Page 161: ...lues have been entered e g after re sampling The as signment depends on the split value and the lab value IMPORTANT The split value entry allows you to enable samples that have been disabled earlier through automatic assignment In these cases disabled samples should better be deleted or disabled again after a split value entry The split value to be set must correspond to the point of inter section...

Page 162: ...al Calibration Coefficients Start Values C Concentration value at system calibration For applications with container probe or flow cell nominal width DN 50 and without temperature compensation A 0 19 to determine the concentration of dry matter A 0 19 to determine the concentration of moisture 1 Calibration 07 05 13 25 System Adjust Calibrate Conc Calibrate Conc2 Advanced 1 Calibrate Conc2 07 05 1...

Page 163: ... service personnel You have to enter a password to change from Read only to User Mode At the time of delivery this password is PASS1 The password can be changed in the menu SETUP CHANGE PASSWORD 9 1 Password Forgotten The device is in the Read only mode and the user has for gotten the password Please proceed as follows to carry out a Reset of the user level Turn off device Turn on device as soon a...

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Page 165: ...ange 20 to 60 C 32 Parameter memory faulty Compatibility check after software download A general reset must be carried out 39 HF hardware failure Faulty cable connection between the motherboard and HF unit Check connector on the mother board Caution First disconnect the evaluation unit from the power supply For all other error messages please contact the Berthold Technologies Service 10 2 Input Er...

Page 166: ...pied 61 Current in 2 out of range The enabled current input has not yet been calibrated or is not occupied 62 PT100 temperature out of range The enabled PT100 input has not yet been calibrated or is not yet occupied 70 Concentration out of range The concentration is outside the process limits 71 Concentration 2 out of range Concentration 2 is outside the process limits 90 Current output 1 out of r...

Page 167: ...connection Current outputs live Display Error message with error code Hold state Measurement stopped via digital input The evaluation units behave as follows The averaged concentration value is frozen The measure ment continues however so that a measurement error can cause the fault condition also from the hold state LEDs RUN flashes ERROR off signal 1 and 2 depending on the configuration Current ...

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Page 169: ... a TXT file using a terminal program To view the log e g in Excel the following data format must be considered Separator Tabulator Decimal separator Thousand separator The following code list helps you to interpret the start up protocol see example in chapter 12 1 Parameter Code no Information Log type 0 1 2 3 Log type Disabled Single Continuous Stop on error Log time 0 1 2 3 4 5 Log time 15 mins ...

Page 170: ...uation Massflow calculation mode 0 1 Throughput calculation Off On Measure configuration 0 1 2 Process type 1 concentration 2 concentrations Split concentration AO Assign Code 0 1 2 3 4 5 Assignment of current output None Concentration Concentration 2 Current input 1 Current input 2 PT100 AO Alarm select code 0 1 2 3 Error current for current output 22 mA 3 5 mA Hold Value Range selection 0 1 Meas...

Page 171: ...1 2 3 4 Digital output the min max alarm is assigned to the following Concentration Concentration 2 Current input 1 Current input 2 PT100 DI Function selection 0 1 2 3 4 Function of digital inputs None Start Stop Hold Sampling Product selection Printout mode 0 1 2 3 Form of data printout None Line Table Line Table Access level 0 1 2 Access level Read only User mode Service Language 0 1 2 Language ...

Page 172: ...ode list Filter damping value 2 20 Averaging Current output Filter damping value 3 20 Averaging number when sampling Reset average FALSE Reset Averaging Yes No Plausibility Lower limit 0 00 Min process limit Upper limit 100 00 Max process limit Raw data average value 5 Max phase sigma 100 Sigma max Correlation Phi Att 1 00 Ratio phase attenuation Auto set mode FALSE Auto set On Off Offline Mode de...

Page 173: ...tion basis see code list Phase coefficients 0 Phase coefficient A Attenuation coefficients 0 Attenuation Coefficient B Constant coefficient 0 Constant C d coefficient 0 Comp coefficient for PT100 input e coefficient 0 Comp coefficient for current input 1 f coefficient 0 Comp coefficient for current input 2 g coefficient 0 Comp coefficient for loading Adjust factor 1 Factor Adjust offset 0 Offset M...

Page 174: ... 5 PT100 input AI Enabled 3 0 Disabled 0 Enabled 1 Relay 1 DO Function 1 Function see code list DO Assignment 0 Assignment see code list DO Threshold 0 00 DO Hysteresis 5 00 Relay 2 DO Function 2 2 Function see code list DO Assignment 2 0 Assignment see code list DO Threshold 2 0 00 DO Hysteresis 2 5 00 Digital Input DI Function selection 0 Function digital input 1 see code list DI Function select...

Page 175: ...35 64 35 64 21 98 2 43 361 81 361 81 21 95 2 44 689 04 689 04 22 07 2 45 1014 44 1014 44 22 36 2 46 1339 01 1339 01 22 37 Start of Sample Data Sampling Product 1 Sample Data for Concentration 1 Sample Active Con Lab AIN1 AIN2 Temp C Phi GHz Att dB 1 17 08 12 37 TRUE 85 40 0 0 0 0 35 0 02 2 17 08 12 37 TRUE 80 35 0 0 0 30 33 5 08 3 17 08 12 45 TRUE 70 25 0 0 0 59 02 18 98 Correlation factor between...

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