Semi-Automatic, Air-Cooled, MIG
(GMAW) Welding Gun
Tregaskiss.com/TechnicalSupport
1-855-MIGWELD (644-9353) (US & Canada)
+1-519-737-3000 (International)
February 2022
TG083-1.
2
Bernard
®
TGX® Series
Semi-Automatic Air-Cooled MIG Gun
OWNER'S MANUAL
Page 1: ...ir Cooled MIG GMAW Welding Gun Tregaskiss com TechnicalSupport 1 855 MIGWELD 644 9353 US Canada 1 519 737 3000 International February 2022 TG083 1 2 Bernard TGX Series Semi Automatic Air Cooled MIG Gu...
Page 2: ...ssumes no liability for damages resulting from the use of information contained herein The information presented in this owner s manual is accurate to the best of our knowledge at the time of printing...
Page 3: ...recognize and avoid the hazards involved During operation keep everybody especially children away ELECTRIC SHOCK can kill l Always wear dry insulating gloves l Insulate yourself from work and ground...
Page 4: ...before touching l Do not touch hot metal l Protect hot metal from contact by others NOISE can damage hearing Noise from some processes or equipment can damage hearing l Check for noise level limits e...
Page 5: ...t 1910 Subpart Q and Part 1926 Subpart J Website www osha gov SR7 2022 01 1 5 EMF Information Electric current flowing through any conductor causes localized electric and magnetic fields EMF The curre...
Page 6: ...ui par une connaissance une formation et une exp rience approfondies a d montr avec succ s sa capacit r soudre les probl mes li s la t che le travail ou le projet et a re u une formation en s curit af...
Page 7: ...orter une protection corporelle en cuir ou des v tements ignifu ges FRC La protection du corps comporte des v tements sans huile comme des gants de cuir une chemise solide des panta lons sans revers d...
Page 8: ...tions relatives aux CEM Le courant lectrique qui traverse tout conducteur g n re des champs lectromagn tiques CEM certains endroits Le courant issu d un soudage l arc et de proc d s connexes y compris...
Page 9: ...o el tema en cuesti n adem s de haber asistido a una capacitaci n en seguridad para reconocer y evitar los peligros que implica el proceso Durante su operaci n mantenga lejos a todos especialmente a...
Page 10: ...es sin vuelta calzado alto y una gorra PARTES CALIENTES puedan causar quemaduras severas l Permita que la antorcha se enfr e antes de tocarla l No toque metal caliente l Proteja a otros del contacto c...
Page 11: ...ctor genera campos el ctricos y magn ticos EMF localizados La corriente del arco de soldadura y otras t cnicas afines como la soldadura por puntos el ranurado el corte por plasma y el calentamiento po...
Page 12: ...er shall pay Tregaskiss for all warranty claim costs incurred by Tregaskiss including inspection labor parts testing scrap and freight due to warranty claims submitted by Purchaser which are not cover...
Page 13: ...o full length Feed liner into the back end of the gun using short strokes to avoid kinking Twist liner counter clockwise if necessary to ease insertion Seat liner retainer to end of power pin and usin...
Page 14: ...t the correct feeder adaptor liner for desired wire diameter 2 provided flush with the threaded end of the feeder adaptor Tighten set screw Thread feeder adaptor into Quick Connect Block and tighten S...
Page 15: ...izes Recheck proper gas flow drive roll pressure voltage and wire feed speed 2 4 INSTALLING REPLACING POWER PIN ON GUN NOTE The rear handle and screws do not have to be removed when installing the two...
Page 16: ...Tregaskiss Tip Tool Part 450 18 for heavy duty tips or a pair of weld pliers are the optimal tools for contact tip installation Retaining Head Thread retaining head onto neck with a 5 8 16 mm wrench...
Page 17: ...in power pin Push liner back into gun and hold in place Using liner gauge trim conduit liner with 3 4 19 mm stick out Remove any burr that may obstruct wire feed especially on flat wire type conduit...
Page 18: ...switch out of switch housing by gently pulling up on leads Remove switch from switch lead connectors with needle nose pliers STEP 2 Push switch lead connectors firmly onto switch terminals with needl...
Page 19: ...en Place neck in vise and tighten with a wrench to within 1 8 3 2 mm spacing between the cable connection and neck body Torque to 18 ft lbs Install the switch and reposition handle and switch housing...
Page 20: ...on neck Thread jam nut onto new neck Thread neck into unicable hand tighten to desired orientation Place neck in vise and tighten unicable and jam nut Reposition handle and switch Reinstall handle loc...
Page 21: ...5 60X 60 4 98 127 4 78 121 3 00 76 1 90 48 4 2 GUN AMPERAGE RATINGS GUN MODEL 60 DUTY CYCLE MIXED GASES OR 100 DUTY CYCLE CO2 180 amp XS 150 amp 260 amp XS 250 amp 300 amp XS 300 amp 300 amp XL 300 am...
Page 22: ...CONNECT BLOCK INSUFFICIENT GAUGE POWER CABLE AND OR GROUND CABLE LOOSE CONNECTOR CONES AND OR CONE NUTS GUN BEING RUN BEYOND ITS AMPERAGE RANGE ELECTRICAL MALFUNCTION IN POWER SOURCE LOOSE CONSUMABLES...
Page 23: ...12 CHASSIS 13 419 21 TGX JUMPER CABLE SAME FOR ALL AMPERAGES 14 S B H C S M4 X 7 X 6 LG 15 510X REAR HANDLE ASSEMBLY 16 214 xx POWER PIN 17 415 xx xx LINER CHOOSE CONVENTIONAL OR TREGASKISS QUICK LOAD...
Page 24: ...LY 10 414 400X POWER PIN BLOCK 11 419 21 TGX JUMPER CABLE SAME FOR ALL AMPERAGES 12 S B H C S M4 X 7 X 6 LG 13 510X REAR HANDLE ASSEMBLY 14 214 xx POWER PIN 15 415 xx xx LINER CHOOSE CONVENTIONAL OR T...
Page 25: ...ES PART NOZZLES 2 PACK 401 4 50 02 1 2 BORE 1 8 TIP RECESS 401 4 62 02 5 8 BORE 1 8 TIP RECESS 401 42 50 02 1 2 BORE 1 8 TIP RECESS 401 5 62 02 5 8 BORE 1 4 TIP RECESS 401 6 62 02 5 8 BORE 1 8 TIP REC...
Page 26: ...SERIES 70 SERIES MILLERMATIC 130XP CHALLENGER 172 185 VINTAGE AND 250X SUITCASE 8VS 12VS R115 214 6 116 1 EURO EURO QUICK CONNECT BLOCK FOR USE WITH 214 1 214 6 116 POWER PINS MILLER STYLE 417 64 1 E...
Page 27: ...15 260 amp XS 401 4 50 403 20 xx 404 26 402 7 205 60X 10 XS2610 12 XS2612 15 XS2615 300 amp XS 401 4 50 403 20 xx 404 26 402 7 205 60X 10 XS3210 12 XS3212 15 XS3215 300 amp XL 401 4 62 403 20 xx 404 2...
Page 28: ...ccess to Tregaskiss com TechnicalSupport Scan to view the TGX Semi Automatic Air Cooled MIG Gun Owner s Manual Scan to view the TOUGH LOCK Consumables Spec Sheet Scan to view additional Bernard Owner...
