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Irrigation

IOM

Sensors

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2  PRODUCT DESCRIPTION

2.1   OPERATING PRINCIPLE

The electromagnetic sensor is used to measure the flow rate of liquids (drinking water, wastewater, beverages, 
fertilizers, chemical products, and any other liquid) that have an electrical conductivity of at least 5μS/cm. 
Electromagnetic flowmeters are the best solution for measuring the flow rate liquids because of fast response 
times, great measurement accuracy, and a passage tube that does not present any obstruction to the liquid 
flow, therefore no pressure drop in the pipe. Furthermore, since they do not use any moving parts, they require 
virtually no maintenance.

EUROMAG electromagnetic flowmeters cover a wide variety of applications (e.g., water flowmeters, wastewater 
flow measurement, fertilizer flow measurement, etc.) and respond to every customer request thanks to the wide 
range of models. Meters are available in wafer, flanged, threaded, and insertion versions from DN6 to DN2000 
in pressure class up to ANSI900.

In order to perform its measuring function, the sensor must be combined with a converter.

The converters are designed to meet all the needs of modern water management systems through flexible and 
hybrid electronics, which, depending on the model, offers various electrical power solutions.

At the ends of a conductive fluid that moves with speed v in a 
magnetic induction field 

B

 an electromotive force e is induced 

and can be expressed as:

e = kBDv

Where:

B

  B is constant by construction;

D

   is constant and represents the distance 

between the electrodes 

E1

 and 

E2

 (equivalent 

to the flowmeter diameter);

v

  is the speed of the liquid;

k

  is the calibration constant;

The electromotive force «e» is proportional to the speed «v»

2.1.1  Bidirectional reading

The sensor has a possibility of bidirectional reading (i.e., it is able to read the flow of the liquid in both directions).

By convention, the sensor will output positive values if the liquid flows:

„ 

in the same direction as the arrow (enters in – and exits in +), the flow is positive, and the display will show 
a reading without a sign

„ 

in the opposite direction to that indicated by the arrow (enters in + and exits in -), the flow is negative, and 
the display will show a reading with a negative sign

Direct flow -> number without sign

Reverse flow -> negative number

1

 - Electromotive force (proportional to the speed);

2

 - Electrodes;

3

 - Magnetic field;

4

 - Coils;

2

3

1

4

Summary of Contents for MUT1000

Page 1: ...BERMAD Meters Electromagnetic flowmeters Sensors Instructions manual MUT2200EL US MUT2300 US MUT1000EL US MUT1100J MUT1222 MUT2660 MUT2770...

Page 2: ...ectric shock All operations marked with this sign must be performed exclusively by qualified technical personnel CAUTION WARNING This symbol indicates vital information and points to be observed Pleas...

Page 3: ...ensors 10 MUT1000EL Wafer 10 MUT1100J Wafer in plastic material 10 2 2 3 Insertion sensors 10 MUT1222 10 MUT2660 10 MUT2770 10 2 3 TYPES OF INSTALLATION OF THE SENSOR 10 3 INSTALLATION 11 3 1 STORAGE...

Page 4: ...30 4 4 METAL PIPES WITH INSULATING ADAPTERS 30 4 5 METAL AND PLASTIC PIPES 31 4 6 PIPES EQUIPPED WITH CATHODIC PROTECTION 31 5 ELECTRICAL CONNECTION 32 5 1 SEPARATE VERSION SENSOR CONNECTION 32 5 2 E...

Page 5: ...44 7 4 3 Installation of the sensor 45 7 4 3 1 Preparation of the pipe 45 7 4 3 2 Installation of the flowmeter 45 7 4 4 Flowmeter grounding 46 7 5 MUT2770 47 7 5 1 Dimensions and main features 47 7...

Page 6: ...high working pressures or use of substances that may be dangerous for people the environment equipment or anything else In case of pipe breakage EUROMAG INTERNATIONAL recommends taking necessary preca...

Page 7: ...tive 2 Pipe must be always full and free from air and bubbles 3 The input and output distances must be on recommended settings 4 The grounding instructions must be followed 1 4 PRODUCT IDENTIFICATION...

Page 8: ...Industrial wastewater X X X Data acquisition for report and analysis X X X X X X X Night applications with very low flow rates X Leakage control X X X X Dams X X Water distribution X X Distribution mu...

Page 9: ...verters are designed to meet all the needs of modern water management systems through flexible and hybrid electronics which depending on the model offers various electrical power solutions At the ends...

Page 10: ...300 Reduced Bore 2 2 2 Wafer sensors MUT1000EL Wafer MUT1100J Wafer in plastic material 2 2 3 Insertion sensors MUT1222 MUT2660 MUT2770 2 3 TYPES OF INSTALLATION OF THE SENSOR The sensors in different...

Page 11: ...fted and moved so as not to cause damage to the sensor itself and connection flanges Below you will find a description of correct and incorrect lifting and moving The proper lifting method for transpo...

Page 12: ...performance and duration Install a suitable anti vibration protection if vibrations occur 3 2 2 Magnetic fields AVOID exposing the flowmeter to strong or nearby magnetic fields AVOID EXCESSIVE VIBRAT...

Page 13: ...ht 3 2 5 Operating temperatures For normal and efficient operating of the flowmeter The room temperature must be limited within the range of 25 60 C 13 140 F C F Min Max Min Max Coating in EBONITE 40...

Page 14: ...3 2 Important guidelines for correct installation The junction box on the sensor is designed to have the IP68 protection degree only when properly closed and tightened The manufacturer does not assume...

Page 15: ...sertion sensors 15 DN 10 DN Fig 14 Installation on U shaped tube T connection downstream of the flowmeter 10 DN Fig 15 Installation on U shaped tube Three dimensional curves 10 DN Fig 16 Installation...

Page 16: ...ct positions We recommend installing the sensor on a vertical sloped pipe with an upward flow direction Fig 19 to minimize the wear and deposits in the sensor Avoid the installation on vertical pipes...

Page 17: ...stallation In order to avoid a vacuum always install the sensor downstream of the pump and NEVER upstream Fig 23 Avoid negative pressure This installation secures the sensor full of liquid This instal...

Page 18: ...ing the bolts Fig 26 Do not try to move the pipe closer to the sensor by tightening the bolts Also avoid the following positions Note Insertion meters can also be installed horizontally DO NOT install...

Page 19: ...nd the gasket If the bolts are overtightened leakage or damage to the flowmeter or piping may occur Maximum allowable deviation of the pipe flange faces is 0 5 mm Fig 30 Maximum allowable deviation DO...

Page 20: ...1 50 of the maximum tightening torque Step 2 80 of the maximum tightening torque Step 3 100 of the maximum tightening torque given in the diagram All the values are theoretical and have been calculate...

Page 21: ...30 40 35 65 40 8xM16 38 25 30 25 80 40 8xM16 45 25 35 30 100 16 8xM16 45 25 35 30 125 16 8xM16 55 40 45 32 150 16 8xM20 70 50 60 45 50 200 10 8xM20 85 70 55 200 16 12xM20 70 45 35 250 10 12xM20 80 65...

Page 22: ...s drainage and prevents dirt solidification on the sensor In addition it facilitates the location of the same if new excavations are required Before covering the gravel with earth we recommend using e...

Page 23: ...owmeter The air pocket inside a pipe always moves toward the top of the pipe and it is assumed that the air will always move if the flow passes along a horizontal pipe but this is not the case Instead...

Page 24: ...e of the flowmeter By increasing the pressure in the duct the air pocket will compress causing fewer problems This can be achieved by installing pressure control valves after the flowmeter to maintain...

Page 25: ...The general principle of each installation is to ensure that the device is always full of water however this is not always possible since a part of the network could drain when the pumps are turned of...

Page 26: ...should be avoided Instead it is preferable to use combined pneumatic valves that incorporate an automatic orifice as well as a large kinetic orifice These valves ensure that the largest volumes of air...

Page 27: ...e section reduction is applied simultaneously with the use of reduced section meters In the case of low pressures the section reduction could also lead to cavitation formation especially if the meter...

Page 28: ...rect grounding may lead to an incorrect measurement GROUNDING CABLE Minimum section 2 5 mm2 recommended 4 mm2 grounding screws M5 Recommended ground resistant value is 5 The flowmeter is equipped with...

Page 29: ...t be earthed using the appropriate ground screw placed on the converter casing Grounding rod 4 2 PLASTIC PIPES Grounding rod Fig 45 Compact version grounding connection PLASTIC PIPE PLASTIC PIPE GROUN...

Page 30: ...insulating coating follow the instructions for plastic pipes 4 4 METAL PIPES WITH INSULATING ADAPTERS METAL PIPE METAL PIPE Grounding rod Fig 47 Grounding of sensor on metal pipes METAL PIPE METAL PI...

Page 31: ...the flange and connect a wire between the pipes large enough to handle the cathodic current and the environmental effect Use the grounding rings on both ends see Fig 50 METAL PIPE PLASTIC PIPE Groundi...

Page 32: ...and converter may vary according to the type of converter therefore follow the indications given in the relevant documentation Info If cables in the coil are used always use the ferrules for the conn...

Page 33: ...n the converter side as well as the INTERNAL shield of the electrode cable The EXTERNAL shield of the electrode cable must be connected to the case on the earthing point of the separation box of the s...

Page 34: ...028 cables are provided with double shielding one external and one additional shielding of the single signal cables of the measuring electrodes only C022 F D T C E PVC outer jacket Shield Fig 54 Stand...

Page 35: ...l be integrated into the converter or a third party sensor can be used It is recommended to place a valve between the pressure tap and the transducer so that the transducer can be assembled and disass...

Page 36: ...Operating principle In accordance with the international standard ISO 7145 Determination of flow rate of fluids in closed conduits of circular cross section Method of velocity measurement at one point...

Page 37: ...device The measuring head of the insertion sensor is a delicate part of the measuring instrument and must be handled with care By removing or inserting the measuring head in the pipe make sure that th...

Page 38: ...e positioned perpendicularly to the flow direction d d where d is the distance between the electrodes If the electrodes are rotated by an angle d d and an error in the measurement will therefore be in...

Page 39: ...ssure higher than 10 bar the assembly or disassembly of the meter under pressure is not recommended Instead we recommend reducing the line pressure for the short period of time necessary to perform th...

Page 40: ...using the following formula I Di 8 In order to precisely set the insertion depth it is possible to use the control value M1 M1 L S Di 8 Where L Flowmeter length according to the table of Fig 63 Di Int...

Page 41: ...diameter of the hole must be 25 1mm Weld the threaded sleeve paying the utmost attention to its correct orientation The axis of the sleeve must intersect the axis of the pipe and be perpendicular to i...

Page 42: ...een the pipe and the valve 7 3 5 Flowmeter grounding Assemble the saddle bracket at the point of installation Drill the pipe using the sleeve as a centering jig The diameter of the hole must be 25 1mm...

Page 43: ...does not have Hot Tap functionality The maximum pressure at which the meter can operate is 10bar Main features DN Range DN 80 DN 500 3 20 Maximum pressure 10 bar Temperature limits process 20 C 80 C...

Page 44: ...erminated using the following formula I Di 8 In order to precisely set the insertion depth it is possible to use the control value M1 M1 L S Di 8 Where L Flowmeter length 367mm Di Internal pipe diamet...

Page 45: ...7 4 3 2 Installation of the flowmeter ATTENTION Before inserting the sensor check that the insertion hole is free from obstruction and or burrs caused by preparation work because it could damage the...

Page 46: ...Irrigation IOM Sensors 46 7 4 4 Flowmeter grounding Grounding rod ROUNDING CONNECTION BOLT Fig 84 Grounding...

Page 47: ...stallation assembly and disassembly of the meter the pipe must be empty the sensor does not have Hot Tap functionality The maximum pressure at which the meter can operate is 25bar NOTE The supply of t...

Page 48: ...erminated using the following formula I Di 8 In order to precisely set the insertion depth it is possible to use the control value M1 M Li S Di 8 Where Li Sub flange length of the flowmeter Di Interna...

Page 49: ...sleeve for assembly by cutting it to length M and weld it to the pipe taking into consideration the following The perpendicularity of the sleeve axis in relation to the pipe axis The rotation of the s...

Page 50: ...matter In the case of ebonite coated Euromag flowmeters please avoid any acid solution containing HF hydrofluoric acid in any concentration The basic solution such as NaOH can be used but only at room...

Page 51: ...ntal protection MANUFACTURER S STATEMENT The manufacturer declares that the design development and construction of the CONVERTER have been carried out in compliance with the directive on the reduction...

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