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Berkefeld TWA 6, Operating Instructions Manual, Page: 1 / 61

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Operating instructions TWA 6 

 

Please keep for future use! 

 
 
 
 

Contents 

 
 
 
 
I 

 

Description TWA 6 

 
II 

 

Standard dosing plan 
“Berkefeld EMERGENCY EXERCISE and ACTION (full) SDP“ 

 

III 

 

Short operating instructions TWA 6 

 

IV 

 

Operating instructions TWA 6 

 

V 

 

Trouble-shooting 

 

VI

 

 

Maintenance work and repair work 

 

VII 

 

Operating instructions and spare parts lists for aggregates 

 

VIII 

 

Loading list, loading plan

   

 

Summary of Contents for TWA 6

Page 1: ...tandard dosing plan Berkefeld EMERGENCY EXERCISE and ACTION full SDP III Short operating instructions TWA 6 IV Operating instructions TWA 6 V Trouble shooting VI Maintenance work and repair work VII O...

Page 2: ...is upwards see attachment 6 After the filtration the required chlorine value in the pure water is adjusted by means of a chlorine dosator being connected in subsequent position The chlorinated pure wa...

Page 3: ...hloride dissolved in a bucket evenly distributed into the tank Pay attention to the carbonate hardness Reaction time 15 min 2 In the meantime assemble the other tanks start filling and addition of che...

Page 4: ...ally provide another bucket of water for rinsing 6 2 Deaerate the precoat pump via raw water collector 4 way suction valve and precoat hose precoat approx 4 5 m 3 h throttle slide valve 6 3 3 way tap...

Page 5: ...tank IV 1 2 Operation pretreatment unit IV 1 3 Precoat filter IV 1 3 1 Pure water tank and pure water distributor IV 1 3 2 Operation of the precoat filter IV 1 3 3 Backwash of the filter plant IV 1 3...

Page 6: ...water tank Open supporting ring see annex 1 in such a way that the supporting ring hinges show to the bottom Put 8 supports into the supporting ring and protect with the chains Bring the supporting r...

Page 7: ...g plan in the 17 l buckets filled with raw water Take care that the chemicals are never added to the raw water tanks in undissolved condition They should always be dissolved and stirred in a 17 l buck...

Page 8: ...ose only equipped with one Storz C coupling is coupled to the Storz C outlet of the precoat filter An extension can be effected by means of red suction hoses The pure water pressure hose is coupled to...

Page 9: ...er bucket with pretreated water is required for washing down the mixed precoat material The precoat material has to be well stirred and wetted with a wooden stirrer At the beginning of the precoat pro...

Page 10: ...plant operates uneconomically IV 1 3 3 Backwashing of the filter plant During backwashing the precoat filter is backwashed shock wise in reverse direction i e downwards By shocking in batches see ann...

Page 11: ...ff the sludge outflow hose must then be clear The sludge discharge hose must be held on to during the backwashing process or it has to be tied up Switch off pure water pump let ball valve of the sludg...

Page 12: ...kefeld drinking water purifier TWA Contents IV 1 4 1 Purpose of the unit IV 1 4 2 Working method IV 1 4 3 Addition of chemicals in proportion to the water supply IV 1 4 4 Preparation of chemical solut...

Page 13: ...p _____ ___________ __ P 1 P 2 ____________ ____________ By this the required quantity of water is supplied to the displacement tank via the motive water pipe with flow meter and adjusting valve The s...

Page 14: ...calcium hypochlorite If a chlorine addition of 1 mg l is demanded and an operation of the drinking water purifier with a capacity of 6 m h the chlorine quantity to be added per hour would be 6 g Cl2...

Page 15: ...ter has to be discharged through the tank drain Before coupling the dosator into the pure water the filter plant is switched again to circuit IV 1 4 5 Commissioning During commissioning of the dosator...

Page 16: ...ly The dosator is switched off The dosator has to be uncoupled during backwash of the precoat filter IV 1 4 6 Shut down storage After shut down the plant has to be discharged thoroughly Open all valve...

Page 17: ...effective chlorine Chlorine which is available in a water in form of oxidizing acting chlorine substitution compounds anorganic and organic chloramines is called as bound effective chlorine Calculatio...

Page 18: ...entry into the inside of the tanks Connections provided with blind couplings to be closed only during the drive open again in the depot The pumps have to be thoroughly drained before packing Open the...

Page 19: ...pends on the quality of the raw water in the pretreatment tanks In case of poor waters or at a very bad flocculation the plant can show already after 1 hour a differential pressure of 3 bar and has to...

Page 20: ...motor cable is plugged Fault current protective switch in the electric distribution box has released Switch on FI switch in the distribution box again after having checked it for defective cables One...

Page 21: ...be considered 1 Refill the fuel canisters 2 Refill the chemicals 3 Exchange the defective parts noted down in the operation record 4 Dewatering of all pumps danger of frost 5 Dewatering of the precoat...

Page 22: ...l avoid damage and the pump will be ready for operation at any time and will have a long service life Please give these operating instructions to the pump operator We are of course prepared to send yo...

Page 23: ...ing off then the ignition is not interrupted inadvertently during the next start Diesel motor Check oil level Starting Turn decompression lever until marking pin is on 12 o clock position Turn speed c...

Page 24: ...he flywheel Pull off sliding ring 5 from the impeller and remove counter ring 4 and O ring 3 from the cover 1 Replace if necessary 2 The assembly is carried out in reverse order The following has to b...

Page 25: ...nsport box 600x400x410 compl Packed in this 15 500 673 Bottles of ferric chloride 2 1 kg 05 00 1 104 129 Transport box 800x600x610 compl Packed in this 50 104 668 Bags of Berkesil KE 1 0 kg 06 00 1 10...

Page 26: ...ater blue incl cover 17 00 1 500 788 support for cover 18 00 1 104 908 central support 19 00 5 500 783 barring ring for 8 0m tank 20 00 40 500 807 barring ring support 21 00 1 105 130 transport trestl...

Page 27: ...00 1 104 556 Distributor C DCD 09 00 1 104 904 Tapping valve D 10 00 1 500 716 Set of tools compl See tools list consisting of 01 1 500 771 Set of spanners 8 piece 02 1 500 770 Set of ring spanners 6...

Page 28: ...se clip 50 70 13 20 00 1 104 656 Coupling solid C 1 1 2 i 21 00 1 104 409 Cap coupling C 22 00 1 104 740 Coupling hose C 23 00 1 104 640 Coupling solid D 1 i 24 00 1 104 793 Spare glass flow meter GAW...

Page 29: ...glass with ball for flow meter dosator 34 00 1 100 818 O ring 22x6 35 00 1 104 338 Sealing ring d200 36 00 1 104 328 Displacement bubble 37 00 1 104 558 Coupling transition C D 38 00 5 104 194 Float c...

Page 30: ...ended ring spanner set 6 piece consisting of 1 105 370 Double ended ring spanner 8x9 mm 1 105 371 Double ended ring spanner 10x11 mm 1 105 372 Double ended ring spanner 12x13 mm 1 105 373 Double ended...

Page 31: ...ime 10 min Oxidation acid Ferric chloride sublimed FeCl3 100 g m3 150 g m3 300 g m3 15 min Dechlorination adsorption Activated carbon 200 g m3 in 2 steps 350 g m 3 700 g m 3 20 min Flocculation Lime C...

Page 32: ...Time Odour Appearance Water temperature o C pH value Conductivity value S x cm 1 Carbonate hardness o dH Nitrate mg l Nitrite mg l Other Remarks Pretreatment No of the tank Tank 1 Tank 2 Tank 3 Tank 4...

Page 33: ...mp pressure bar Operation time day h Total capacity day m3 Remarks Refuelling Time diesel fuel Water discharge 1 2 3 4 5 Raw water pump Date Filter pump Time Pure water pump Quantity m3 Receiver Pure...

Page 34: ...sediment them then FeCl3 3 HOH Fe OH 3 3 HCl During this process hydrochloric acid develops This acid eats away the carbonate hardness of the water A strong acid expels the weaker acid from its compo...

Page 35: ...9 5 8 Chemical parameters Parameters for inorganic matter Acid capacity up to pH 4 3 Ks4 3 mmol l Acid capacity up to pH 8 2 Ks8 2 mmol l Total hardness dH mg l CaCO3 Sum parameters for organic matte...

Page 36: ...form bacteria per 100 ml 0 0 Escherichia coli 2 per 100 ml 0 0 Faecal streptococci 2 per 100 ml 0 Hardness graduation Hardness grade Water hardness Designation I 0 up to 1 3 mol m 3 0 up to 7 dH soft...

Page 37: ...um of alkaline earths 5 6 0 dH 1 mol m3 Carbonate hardness 1 0 dH 0 357 mol m 3 acid capacity up to 4 3 2 8 0 dH 1 mol m 3 Iron Fe 1 mg l 17 9 mmol m3 0 056 mg l 1 mmol m 3 Manganese Mn 1 mg l 18 2 mm...

Page 38: ...kg 16 0 kg Center support 2 0 kg 2 0 kg 2 0 kg 2 0 kg 2 0 kg Dosator compl 10 0 kg 10 0 kg 10 0 kg 10 0 kg 10 0 kg 10 0 kg Suction hose 3 m 5 0 kg 60 0 kg 5 0 kg 70 0 kg Suction hose 2 m 4 0 kg Box wi...

Page 39: ...m using a pipe with an inside diameter of 50 mm this means a loss of 5 25 m WC per 100 m At a distance of 1000 m this means a pressure loss of 5 25 bar When using the next bigger pipe diameter 70 mm t...

Page 40: ...22 2 24 0 78 0 73 0 50 0 24 24 2 00 7 56 1 33 2 65 0 85 0 86 0 54 0 28 0 38 0 11 26 2 18 8 82 1 44 3 07 0 92 1 00 0 59 0 33 0 41 0 13 28 2 35 10 17 1 55 3 53 0 99 1 14 0 63 0 37 0 44 0 15 30 2 51 11 5...

Page 41: ...ness tearing In case of inhalation nasal and respiratory irritation In case of swallowing None expected 4 First aid Measures Skin contact Brush off excess of powder and flush with water Eye contact In...

Page 42: ...osure controls Personal protection For exposure limits refer to section 2 Skin Wear suitable gloves Preferred material Butyl rubber PVC Eyes Wear eye face protection Preferred type Dust proof safety g...

Page 43: ...D No specific test data available 13 Disposal considerations Waste disposal Contact a certified firm for proper disposal 14 Transport Information UN nr packing group None Road ADR class item None ADR...

Page 44: ...date of issue of this document Each user is reponsible to determine that the product is suitable for the user s intended application and that such usage complies with applicable legislative and admini...

Page 45: ...n redness tearing In case of inhalation nasal and respiratory irritation In case of swallowing None expected 4 First aid Measures Skin contact Brush off excess of powder and flush with water Eye conta...

Page 46: ...ontrols Personal protection For exposure limits refer to section 2 Skin Wear suitable gloves Preferred material Butyl rubber PVC Eyes Wear eye face protection Preferred type Dust proof safety goggles...

Page 47: ...specific test data available 13 Disposal considerations Waste disposal Contact a certified firm for proper disposal 14 Transport Information UN nr packing group None Road ADR class item None ADR Shipp...

Page 48: ...of issue of this document Each user is reponsible to determine that the product is suitable for the user s intended application and that such usage complies with applicable legislative and administra...

Page 49: ...g sore throat diarrhoea Prolonged or repeated contact may cause allergic dermatitis 4 First aid Measures Skin contact After contact with skin wash immediately with plenty of soap and water Seek medica...

Page 50: ...Exposure controls Personal protection For exposure limits refer to section 2 Skin Wear suitable gloves Preferred material Neoprene PVC Eyes Wear eye face protection Preferred type Dust proof safety go...

Page 51: ...ilable COD No specific test data available Additional information The pH changes may be harmful to aquatic and soil organisms 13 Disposal considerations Waste disposal Spills and excess chemicals shou...

Page 52: ...cal instructions but does not replace them The data are given in good faith based on information derived from our knowledge of the product at the date of issue of this document Each user is reponsible...

Page 53: ...Chlor Causes burns Health Hazards Routes of exposure inhalation skin contact Symptoms of exposure Skin contact irritation reddening pain burns Eye contact severe irritation redness tearing blurred vi...

Page 54: ...ughly sweep the area of spill to clean up any residual material Avoid formation of dust Collect the spill in a suitable container Flush the area with plenty of water Large spills 7 Handling and Storag...

Page 55: ...or Volatile component s 7 Water 11 Toxicological Information Acute toxicity Oral LD50 rat 850 mg kg Dermal LD50 rabbit corrosive Additional information Corrosive to eyes and skin No polymerisation pos...

Page 56: ...t your local supplier Keep locked up and out of reach of children In case of contact with eyes rinse immediately with plenty of water at least 15 minutes and seek medical advice In case of accident or...

Page 57: ...eet is a supplement to the technical instructions but does not replace them The data are given in good faith based on information derived from our knowledge of the product at the date of issue of this...

Page 58: ...n Irritates the mucous membranes of the nasal and respiratory system In case of swallowing gastrointestinal irritation sore throat nausea vomiting May cause delayed or cumulative effects 4 First aid M...

Page 59: ...d eyes Storage Keep in a cool place Keep container tightly closed and dry 8 Exposure controls Personal protection For exposure limits refer to section 2 Skin Wear suitable gloves Preferred material Bu...

Page 60: ...es and respiratory system Ecological Information 12 Toxicity to water organisms LC50 Japanese Medaka Oryzias latipes 48 hrs exposure 23 mg l EC50 Daphnia magna 48 hrs exposure 29 74 mg l Bio degradabi...

Page 61: ...le WGK Germany 1 VwVwS 16 Other information Revisions in this data sheet 19 10 1999 General revision Important notice This data sheet is a supplement to the technical instructions but does not replace...

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