BERGHOF ECC AIO 12/6 User Handbook Manual Download Page 1

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USER HANDBOOK 1.2

ECC DIO / ECC AIO

I/O expansion

Summary of Contents for ECC AIO 12/6

Page 1: ...USER HANDBOOK 1 2 ECC DIO ECC AIO I O expansion ...

Page 2: ... other countries EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany CiA and CANopen are registered trademarks belonging to CAN in Automation e V ARM and Cortex are registered trademarks belonging to ARM Limited PROFINET is a registered trademark belonging to PROFIBUS Nutzerorganisation e V Modbus is a registered trademark belonging to the Modb...

Page 3: ...erghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 3 Change log Version Date Description 0 8 13 03 2015 Preliminary version 1 0 20 05 2015 First version 1 1 27 07 2016 Addition ECC AIO 12 6 corrections update certificates 1 2 02 12 2016 Corrections scope of delivery and accessories 3 1 3 ...

Page 4: ...cope of delivery and accessories 13 3 2 Product features 13 4 INSTALLATION 14 4 1 Installing the device 14 5 CONNECTION 15 5 1 Power supply 15 5 1 1 Connecting power supply 16 5 2 Earth 17 5 3 Data connections 18 5 3 1 Block diagram of the ECC DIO 16 16 18 5 3 2 Block diagram ECC AIO 12 6 19 5 3 3 Digital inputs of the ECC DIO 16 16 20 5 3 4 Digital outputs ECC DIO 16 16 24 5 3 5 Analogue inputs a...

Page 5: ...3 2 I O mapping 44 Coding of the status bytes 44 6 4 Operation 45 6 4 1 Status displays 45 Location of the operating status LEDs 45 7 MAINTENANCE UPKEEP 46 7 1 Maintenance 46 7 2 Cleaning 46 8 UNINSTALLATION 47 9 DISPOSAL 48 10 TECHNICAL DATA 49 10 1 ECC DIO 16 16 P N 49 10 2 ECC AIO 12 6 51 10 3 Identification plate 53 11 STANDARDS AND CERTIFICATES 54 11 1 Standards 54 11 2 UL certificate 55 11 3...

Page 6: ...evices ECC DIO 16 16 positive switching ECC DIO 16 16 negative switching ECC AIO 12 6 It contains information on the following topics Applications Safety Mechanical design Electrical design Connections Start up Upkeep and maintenance Decommissioning Disposal Always keep this user handbook available alongside the product 1 2 Symbols and visual depictions The following symbols and visual depictions ...

Page 7: ...njury or death Non compliance with the safety features may result in death or serious injury Take preventive measures CAUTION Possible minor injuries Non compliance with the safety features may result in minor injuries Take preventive measures NOTE Possible damage to property Non compliance with the safety features may result in damage to property Take preventive measures Further information 1 4 Q...

Page 8: ...expand the control system e g ECC22XX by addition of further digital or analogue inputs and outputs and are connected by means of EtherCAT The automation system is designed for use within overvoltage category I IEC 364 4 443 systems for controlling and regulating machinery and industrial processes in low voltage installations in accordance with the following general parameters maximum rated supply...

Page 9: ...ised to room temperature for the place it is used If condensation is present wait at least 12 hours before starting to operate the device 1 8 Unpacking Or receipt of the device a check must be made that it is complete and undamaged 1 Check the packaging for external damage 2 If the packaging is seriously damaged or if damage to the contents is evident Do not proceed further with opening the packag...

Page 10: ...ectronic control system may result in uncontrolled and or unpredictable operational behaviour All types of failure must be considered at the system level and the associated preventative measures identified If necessary request information from your automation system provider 2 1 Safety instructions The device may be operated only when it is in good working order Working on the device Do not start ...

Page 11: ... connected to a suitable controller by means of EtherCAT The connection ports are all the plug in type and are located on the front face of the device The ECC DIO 16 16 is intended for installation on a mounting rail in the control cabinet 3 1 Overview 3 1 1 Overview ECC DIO 16 16 Fig 1 Overview ECC DIO 16 16 Item Designation Item Designation X1 Power supply X5 EtherCAT input X2 Digital inputs 1 F...

Page 12: ...00_ECC DIO AIO_Anwenderhandbuch_EN docx 12 3 1 2 Overview ECC AIO 12 6 Fig 2 Overview ECC AIO 12 6 Item Designation Item Designation X1 Power supply X5 Analogue inputs outputs X2 Analogue inputs outputs X6 Analogue inputs outputs X3 EtherCAT output 1 Functional earth FE X4 EtherCAT input 2 LEDs EtherCAT Run 24 V ...

Page 13: ...K ECC AIO Best Nr Berghof 201607900 E I O plug 14 P black order no Weidmüller 1972000000 E I O plug 4 pin black order no Weidmüller 1971590000 3 2 Product features Installation The device is designed for installation on a DIN rail 35 mm in a control cabinet in an industrial environment with a category 2 level of pollution EtherCAT The device has two EtherCAT interfaces The first EtherCAT interface...

Page 14: ...ling the device Fig 3 Installing the device 1 Insert the device into the support rail according to the image above so that the spring hooks in between the mounting surface and the rail 2 Push the device at the top in towards the mounting surface 3 Push the device down so that the profile is aligned with the upper part of the rail mounting The device should now be fixed in place ...

Page 15: ...re plugging in the device ensure that the external power supply meets the required specifications type K to 61131 2 External power supply 24 V DC Supply voltage 24 V DC SELV 15 20 Ripple current proportion Max 5 The direct voltage level must not fall below 20 4 V Power consumption Total max 0 25 A at 24 V DC typ 0 05 A electronic Energy buffering 10 ms Internal power supply The power supply unit t...

Page 16: ...ower supply to plug X1 according to the following table Fig 4 Power supply at plug X1 with Power LEDs Power supply plug X1 Pin ECC DIO 16 16 ECC AIO 12 6 Des Assignment Des Assignment 1 GND IO Digital inputs outputs ground GND Device ground 2 24 V IO Supply 24 V DC to digital I O 24 V Supply 24 V DC to device 3 GND Device ground GND Device ground 4 24 V Supply 24 V DC to device 24 V Supply 24 V DC...

Page 17: ... connection to a functional earth Earthing the device Requirements The support rail has a conductive contact with the control cabinet The control cabinet itself must be earthed Make sure that the device housing has a conductive contact with the support rail If specifically required in certain installations additional PE conductors may be connected to protect all metallic parts from high voltages o...

Page 18: ...CC AIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 18 5 3 Data connections 5 3 1 Block diagram of the ECC DIO 16 16 Fig 6 Blockdiagram of the ECC DIO 16 16 ...

Page 19: ...BOOK 1 2 ECC DIO ECC AIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 19 5 3 2 Block diagram ECC AIO 12 6 Fig 7 Block diagram ECC AIO 12 6 ...

Page 20: ...nput is always interpreted in the programming system as logical 0 LOW level 0 V for P 24 V for N The inputs also have a common reference potential GND The following counterparts have been tested with the SC SMT 3 81 Weidmüller plug in connector and are approved for use with the device Weidmüller BCZ 3 81 16 180 F LH Weidmüller BCF 3 81 16 180 F LH Fig 8 Digital inputs of the ECC DIO 16 16 plug X2 ...

Page 21: ...e of inputs Type 1 Positive to IEC 61131 2 or negative switching Cable length max 30 m For unshielded connection cables Cables over 30 m in length must be shielded Cable cross section within the control cabinet 0 14 1 5 mm 26 16 AWG Aim for plug connector limits to UL specifications Field wiring according to regulations and standards Comply with all local regulations and the stipulations of DIN EN...

Page 22: ...Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 22 Fig 9 ECC DIO 16 16 Circuit diagram of the principles of positive switching input Fig 10 ECC DIO 16 16 Circuit diagram of the principles of negative switching input ...

Page 23: ...C DIO 16 16 Operating ranges of the digital inputs type 1 positive switching Item Designation Item Designation 1 ON range 3 Transition range 2 Signal noise ratio 1 V 4 OFF range Fig 12 ECC DIO 16 16 Operating ranges of the digital inputs type 1 negative switching Item Designation Item Designation 1 OFF range 3 Transition range 2 Signal noise ratio 1 V 4 ON range ...

Page 24: ...80 F LH Fig 13 Digital outputs of the ECC DIO 16 16 plug X3 with LEDs 1 to 16 Digital outputs plug X3 Pin Desig nation Assignment n switching Assignment p switching logical 0 logical 1 logical 0 logical 1 1 O 1 24 V DC 0 V DC 0 V DC 24 V DC 2 O 2 24 V DC 0 V DC 0 V DC 24 V DC 3 O 3 24 V DC 0 V DC 0 V DC 24 V DC 4 O 4 24 V DC 0 V DC 0 V DC 24 V DC 5 O 5 24 V DC 0 V DC 0 V DC 24 V DC 6 O 6 24 V DC 0...

Page 25: ...tronic voltage limitation typ 5 A The current is limited electronically Activation of short circuit protection results in thermal overload and tripping of thermal overload protection Permissible limits based on cold state for P switches max 10 000 short circuits overall duration max 500 hours Status under unclear operating conditions Logical 0 If the supply voltage is insufficient and at booting u...

Page 26: ...rretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 26 Fig 14 ECC DIO 16 16 Circuit diagram of the principles of positive switching output Fig 15 ECC DIO 16 16 Circuit diagram of the principles of negative switching output ...

Page 27: ...dmüller plug in connector and are approved for use with the ECC AIO 12 6 Weidmüller BCZ 3 81 14 180 F LH LR Weidmüller BCF 3 81 14 180 F LH LR Fig 16 Analogue inputs and outputs plugs X2 X5 and X6 Weidmüller SC SMT 3 81 14 180 LF 3 2 Analogue inputs and outputs plugs X2 X5 and X6 Pin X2 X5 X6 Assignment 1 AI 1 AI 5 AI 9 U T 10 V PT100 1000 2 AI 1 AI 5 AI 9 I 20 mA 3 AGND 4 AI 2 AI 6 AI 10 U 10 V 5...

Page 28: ... Clamp arrangement Shielding on common AGND pins Sampling duration rate for measuring values 1 ms A reading is taken from each input channel every millisecond regardless of how many channels are actually in operation Sampling rate Operating mode AI PT 250 ms In operating mode AI PT calculations are carried out after the millisecond sampling rate A new value is available in the user program every 2...

Page 29: ...nt 40 ppm K 0 4 mV K Digital resolution 24 bit Data format in the user program 32 bit real floating point number in millivolts mV Maximum permissible permanent overload Max 30 V compared to AGND 30 V max voltage at AI channel Output of digital value in case of overload If a voltage of 10 V is applied to an AI U a plausible value is still given up to approx 15 V The specified accuracy is only valid...

Page 30: ...0 ppm K 0 8 µA K Digital resolution 24 bit Data format in the user program 32 bit real floating point number in milliamps mA Maximum permissible permanent overload Max 25 mA Output of digital value in case of overload If a current greater than 20 mA flows into an AI I a plausible value is still given up to approx 25 mA The specified accuracy is only valid for the range 20 to 20 mA Input type Curre...

Page 31: ...current RMS 0 3 mA Conversion time 250 ms Max errors at 25 C 2100 ppm 0 5 C Temperature coefficient 50 ppm K 0 012 C K Digital resolution 24 bit Data format in the user program 2 32 bit real floating point number in Ohms Ω and degrees Celsius C Linearisation The value in degrees Celsius is calculated from the resistance value and linearised 3 rd degree polynomial Input type 2 wire measurement or 3...

Page 32: ...s Largest capacitive load 10 µF Higher capacitive loads may result in oscillation of the output Load impedance range 1 kΩ Overload protection Short circuit proof Current limitation from approx 22 mA at 25 C ambient temperature Output response during power supply switching on and switching off processes No supply voltage AI I to AGND 40 Ω Low resistance output During device boot up The analogue out...

Page 33: ...ctive output Output current Max 10 mA Max errors at 25 C 0 5 50 mV Temperature coefficient 40 ppm K 0 4 mV K Value of least significant bit LSB 244 ppm 2 44 mV Digital resolution 12 bit Data format in the user program 32 bit real floating point number in millivolts mV Dynamic characteristics Build up time for change in full range to 95 of final value 320 µs Overshooting 0 1 of measuring range Grea...

Page 34: ...I U Fig 17 Example connection voltage input Only use the corresponding AGND for each voltage input Do not connect AGNDs from different channels Only use one channel per function either AI U or AI I Do not connect to the common GND The required connections can already be found on the circuit board Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of t...

Page 35: ...n current input Only use the corresponding AGND for each power input Do not connect AGNDs from different channels Only use one channel per function either AI U or AI I Do not connect to the common GND The required connections can already be found on the circuit board Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of terminals and terminal blocks ...

Page 36: ...tions can already be found on the circuit board Cables to the PT100 0 sensors should be connected as directly as possible avoid the use of terminals and terminal blocks Only connect PT100 0 sensors to AI U T channels Each 14 pin plug in connector has 2 AI U T channels 2 wire measurement Resistance can result in a measurement error which in the case of long cables with a small cross section can be ...

Page 37: ...ction to the AGND is not possible connect the voltage input to the overall GND of the device AGNDs which are also used by other input channels should not be connected to the same terminal block in order to avoid changes in the voltage to the AO U and the temperature value Only use the corresponding AGND for each power input Ensure that the cable resistance is substantially lower than the load resi...

Page 38: ...herCat ports for connection to the network The EtherCAT X3 interface can be used only as an EtherCAT output Fig 21 EtherCAT X3 output Assignment of the EtherCAT X3 output Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning to IEEE 802 3 clause 25 LNK RCV green Link Data Receive Flashing connection active data transfer in progress Off no connection establis...

Page 39: ...interfaces with RJ 45 connections for networking The EtherCAT X4 interface can be used only as an EtherCAT input Fig 22 EtherCAT X4 input Assignment of the EtherCAT X4 input Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning to IEEE 802 3 clause 25 LNK RCV green Link Data Receive Flashing connection active data transfer in progress Off no connection estab...

Page 40: ...ce switch off all power feeds including the power feeds to any connected peripherals sensors and programmable devices etc with independent power supplies NOTE Damage to property Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct Switching on The device does not have an on off switch The device starts automatically when the system is switc...

Page 41: ...oad area and install it on the controller 2 Integrate the device into the CODESYS project as shown in the graphics below The device will log itself on to the bus as ECC DIO 16 16 P or ECC DIO 16 16 N Fig 23 Logged on device There are two bytes for each of the digital inputs and also for the digital outputs Fig 24 Bytes for the inputs and outputs Fig 25 Bytes for the digital inputs Variable Channel...

Page 42: ...mation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 42 Fig 26 Bytes from the digital outputs Variable Channel Inputs ecc_out_0 Digital Output 0 Bit 0 7 1 8 ecc_out_1 Digital Output 1 Bit 0 7 9 16 ...

Page 43: ...ESYS project as shown in the graphics below The device will log itself on to the bus as ECC DIO 12 6 Fig 27 Logged on device 6 3 1 Configuration The multifunctional analogue inputs AI are configured via the startup parameters of the EtherCAT slave module 1 Choose the function of the channel via the drop down list AI_U AI_I AI_PT100_2 AI_PT100_3 AI_PT1000_2 or AI_PT1000_3 2 If required choose optio...

Page 44: ...ue and a status byte of the type USINT The status byte must be checked to validate the input before usage and to detect errors Depending on the configuration of each channel the value shown can be interpreted as millivolts mV as milliampere mA or as degrees Celsius C Fig 29 ECC AIO I O mapping Coding of the status bytes Status Description Bit 0 Positive overvoltage in the AI_U mode Bit 1 Negative ...

Page 45: ...LED Meaning L1 24 V I O yellow Off No power supply connected Dark The necessary supply voltage has not yet been reached Bright The correct supply voltage is present L 24 V yellow Off No power supply connected Dark The necessary supply voltage has not yet been reached Bright The correct supply voltage is present RUN EtherCAT Run green Off Init device not active On OP operational is being operated b...

Page 46: ...and unpredictable operational behaviour Do not insert connect undo or touch any connections whilst the device is in operation Before starting any work on the device switch off all power feeds including those to any connected peripherals sensors and programmable devices etc with independent power supplies If the device is used correctly it should not require maintenance Make sure all the ventilatio...

Page 47: ...docx 47 8 Uninstallation Fig 31 Disassembling the device 1 Remove the device from the support rail according to the image above by pushing it in at the bottom so that the plastic snap in hooks on the frame are pressed in 2 Lift the device away from the top of the support rail 3 Push the device downwards and remove completely from the support rail ...

Page 48: ...lable for disposal of the device Disposal by the manufacturer At the end of the device s life cycle you can return it to the manufacturer for a set fee The manufacturer will then deal with the recycling of the device Disposal in accordance with regional regulations Dismantle the device and disassemble it completely into its component parts Send the metal parts for metal recycling Sort the electron...

Page 49: ... C to 70 C Relative humidity max 85 non condensing Operation Installation on a mounting rail to DIN EN 60715 2001 35 x 7 5 mm Certification to product standards DIN EN 61010 2 201 DIN EN 61131 2 Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G Operation Mode Shock resistance 15 G approx 150 m s 10 ms duration sinusoidal half wave EN 60068 2 27 test Ea EMC protection rating ...

Page 50: ...1 A self resetting Power lamp yes Power supply digital outputs 24 V power supply unit Supply voltage 24 V DC 15 20 SELV max ripple component 5 Power consumption depending on the output load max 4 A continuous rating Protection against reverse polarity yes Power lamp yes EtherCAT interfaces No type of interface 2x EtherCAT EtherCAT slave 1 input 1 output Connection system RJ45 I O Digital IN 16x Di...

Page 51: ...on on a mounting rail to DIN EN 60715 2001 35 x 7 5 mm Certification to product standards DIN EN 61010 2 201 DIN EN 61131 2 Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G Operation Mode Shock resistance 15 G approx 150 m s 10 ms duration sinusoidal half wave EN 60068 2 27 test Ea EMC protection rating Emitted interference EN 61000 6 3 residential areas Resistance to inter...

Page 52: ...ending on the output load max 4 A continuous rating Protection against reverse polarity yes Power lamp yes EtherCAT interfaces No type of interface 2x EtherCAT EtherCAT slave 1 input 1 output Connection system RJ45 I O Analogue inputs 6 A inputs voltage 10 V current 20 mA PT100 1000 2 wire 6 B inputs voltage 10 V current 20 mA alternatively the adjacent A B inputs can also be used as 1 PT100 1000 ...

Page 53: ... 3 Identification plate Fig 32 Identification plate ECC DIO 16 16 Fig 33 Identification plate ECC AIO 12 6 Item Designation Item Designation 1 QR code identification no 5 Supply voltage 2 Version delivery version as delivered condition 6 Identification no article no and serial no 3 CE mark 7 Device type description 4 Date of manufacture year calendar week ...

Page 54: ...n www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 54 11 Standards and certificates 11 1 Standards Applicable directives EMC directive 2014 30 EU Applicable standards PLC standard EN 61131 2 2008 4 Emission standards EN 61000 6 3 2012 11 Safety provisions DIN EN 61010 2 201 ...

Page 55: ...USER HANDBOOK 1 2 ECC DIO ECC AIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 55 11 2 UL certificate ...

Page 56: ...USER HANDBOOK 1 2 ECC DIO ECC AIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 56 11 3 Declaration of conformity ECC DIO 16 16 ...

Page 57: ...USER HANDBOOK 1 2 ECC DIO ECC AIO Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com 250000600_ECC DIO AIO_Anwenderhandbuch_EN docx 57 ECC AIO 12 6 ...

Page 58: ...n GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 183 F 49 7121 894 100 e mail support controls berghof com www berghof com 12 2 Addresses CAN in Automation international manufacturer and user organisation for CAN users in automation CAN in Automation e V CiA Am Weichselgarten 26 91058 Erlangen headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 ...

Page 59: ...al inputs type 1 negative switching 23 Fig 13 Digital outputs of the ECC DIO 16 16 plug X3 with LEDs 1 to 16 24 Fig 14 ECC DIO 16 16 Circuit diagram of the principles of positive switching output 26 Fig 15 ECC DIO 16 16 Circuit diagram of the principles of negative switching output 26 Fig 16 Analogue inputs and outputs plugs X2 X5 and X6 Weidmüller SC SMT 3 81 14 180 LF 3 2 27 Fig 17 Example conne...

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