BERGHOF DC2004 User Handbook Manual Download Page 7

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USER HANDBOOK 2.0 | DC20XX, ET20XX, ECC21XX SLIM

Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com
Dialog-Controller-DC20XX_EN.docx

General information

This user handbook is intended for use by qualified personnel and contains information on the assembly,
installation, start-up and maintenance of the device.

1.1. Notes on the handbook

This user handbook is a component of the product and applies to the following devices:



DC2004 Dialog Controller



DC 2007 Dialog Controller



ET2004 Ethernet Terminal



ET2007 Ethernet Terminal



ECC2100 Slim Box Controller



ECC2110 Slim Box Controller

It contains information on the following topics:



Applications



Safety



Mechanical design



Electrical design



Connections



Start-up



Upkeep and maintenance



Decommissioning



Disposal



Always keep this user handbook available alongside the product.

1.2. Symbols and visual depictions

The following symbols and visual depictions will be used in this handbook:

Symbol

Meaning



…

List entry



…

Individual instruction or list of instructions which can be carried out in any order.

…

List of instructions which must be carried out in the order given.

Additional product information

Summary of Contents for DC2004

Page 1: ...USER HANDBOOK 2 0 DC20XX ET20XX ECC21XX Slim Dialog Controller Ethernet Terminal ...

Page 2: ... other countries EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany CiA and CANopen are registered trademarks belonging to CAN in Automation e V ARM and Cortex are registered trademarks belonging to ARM Limited PROFINET is a registered trademark belonging to PROFIBUS Nutzerorganisation e V Modbus is a registered trademark belonging to the Modb...

Page 3: ...5 Corrections protection class UL symbol Additions mounting note USB devices technical data shock vibration 1 3 26 04 2016 Corrections techical data E terminal temperatures DC200X new declaration of conformity update to new EMC Directive 2 0 10 07 2016 All item numbers corrected in technical data Block circuit diagrams corrected graphics Slim Box Controller ECC2110 added to user handbook and updat...

Page 4: ... 3 1 5 Overview ECC2100 Slim and ECC2110 Slim 17 3 2 Scope of delivery and accessories 18 3 3 Product features 18 4 INSTALLATION 21 4 1 Preparation for installation DC20XX and ET20XX 21 4 1 1 Installation cut out DC2004 and ET2004 21 4 1 2 Installation cut out DC2007 and ET2007 23 4 2 Installation DC20XX and ET20XX 25 4 3 Installation ECC21XX Slim 27 5 CONNECTION 28 5 1 Power supply 28 5 1 1 Conne...

Page 5: ...Location of the operating status LEDs 61 Meaning of the LED displays 62 6 3 2 Start Stop 62 6 3 3 Real time clock with battery back up DC20XX and ECC21XX Slim 63 6 3 4 microSD card 63 6 4 Troubleshooting 64 6 4 1 No network connection 64 6 4 2 In error stop mode for the DC20XX ECC21XX Slim 64 6 4 3 Unknown IP address on the ECC21XX Slim 64 7 MAINTENANCE UPKEEP 65 7 1 Maintenance 65 7 2 Cleaning 66...

Page 6: ...com Dialog Controller DC20XX_EN docx 6 11 STANDARDS AND CERTIFICATES 84 11 1 Standards 84 11 2 UL certificate 85 11 3 Declaration of conformity 88 11 4 Notes on copyright and software licences 89 12 CUSTOMER SERVICES ADDRESSES 90 12 1 Customer services 90 12 2 Addresses 90 13 APPENDIX 91 13 1 Table of figures 91 ...

Page 7: ...log Controller ET2004 Ethernet Terminal ET2007 Ethernet Terminal ECC2100 Slim Box Controller ECC2110 Slim Box Controller It contains information on the following topics Applications Safety Mechanical design Electrical design Connections Start up Upkeep and maintenance Decommissioning Disposal Always keep this user handbook available alongside the product 1 2 Symbols and visual depictions The follo...

Page 8: ...ury or death Non compliance with the safety features may result in death or serious injury Take preventive measures CAUTION Possible minor injuries Non compliance with the safety features may result in minor injuries Take preventive measures NOTICE Possible damage to property Non compliance with the safety features may result in damage to property Take preventive measures Further information 1 4 Q...

Page 9: ...e CAN bus This is a modular automation system for industrial control applications within the medium to high performance range This extends the communications capabilities to include EtherCAT Profinet Modbus and others The automation system is designed for use within overvoltage category I IEC 364 4 443 systems for the controlling and regulating of machinery and industrial processes in low voltage ...

Page 10: ...r transported in cold weather or under conditions or large fluctuations in temperature do not start to operate it until it has acclimatised to room temperature for the place it is used If condensation is present wait at least 12 hours before starting to operate the device 1 8 Unpacking Or receipt of the device a check must be made that it is complete and undamaged 1st Check the packaging for exter...

Page 11: ...e must be considered at the system level and the associated preventative measures identified If necessary request information from your automation system provider 2 1 Safety instructions The device may be operated only when it is in good working condition Exposed sharp edges pose an injury risk If you discover damage to the front glass of the device do not continue to operate the device Immediatel...

Page 12: ...ecially configured for CODESYS visualisation and operation in machines and systems The terminals show the CODESYS Web visualisation or the CODESYS Target visualisation irrespective of whether the visualisation originates from a Berghof PLC control unit or some other compatible CODESYS control unit DC20XX and ECC21XX Slim controllers can be connected using various different interfaces and have in a...

Page 13: ...signation 1 Display 4 3 inch X6 RS 232 RS 485 2 Securing clip qty 4 X7 CAN bus 3 Twist lock catch qty 4 1 X8 Debug interface X1 Power supply digital inputs output S1 Function key Reset and Run Stop X2 Analogue inputs S2 Terminating resistor CAN 120 Ohm X3 USB 2 0 S3 Terminating resistor RS 485 120 Ohm X4 Ethernet ETH0 µSD microSD card connection optional X5 EtherCAT ETH1 LED LEDs PWR Run Stop Erro...

Page 14: ...ion 1 Display 7 inch X6 RS 232 RS 485 2 Securing clip qty 6 X7 CAN bus 3 Twist lock catch qty 6 1 X8 Debug interface X1 Power supply digital inputs output S1 Function key Reset and Run Stop X2 Analogue inputs S2 Terminating resistor CAN 120 Ohm X3 USB 2 0 S3 Terminating resistor RS 485 120 Ohm X4 Ethernet ETH0 µSD microSD card connection optional X5 EtherCAT ETH1 LED LEDs PWR Run Stop Error 1 Requ...

Page 15: ...ew ET2004 Fig 3 Overview ET2004 rear view Item Designation Item Designation 1 Display 4 3 inch X1 Power supply 2 Securing clip qty 4 X3 USB 2 0 3 Twist lock catch qty 4 1 X4 Ethernet ETH0 S1 Function key Reset and Run Stop X8 Debug interface LED LEDs PWR Run Stop Error µSD microSD card connection for future applications 1 Required only for protection rating IP65 ...

Page 16: ...iew ET2007 Fig 4 Overview ET2007 rear view Item Designation Item Designation 1 Display 7 inch X1 Power supply 2 Securing clip qty 6 X3 USB 2 0 3 Twist lock catch qty 6 1 X4 Ethernet ETH0 S1 Function key Reset and Run Stop X8 Debug interface LED LEDs PWR Run Stop Error µSD microSD card connection for future applications 1 Required only for protection rating IP65 ...

Page 17: ...ed on a mounting rail Fig 5 Overview ECC2100 Slim Fig 6 Overview ECC2110 Slim Item Designation Item Designation X1 Power supply digital inputs output X12 CAN1 bus X2 Analogue inputs S1 Function key Reset and Run Stop X3 USB 2 0 S2 Terminating resistor CAN 120 Ohm X4 Ethernet ETH0 S3 Terminating resistor RS 485 120 Ohm X5 EtherCAT ETH1 S11 Terminating resistor CAN 120 Ohm X6 RS 232 RS 485 µSD micro...

Page 18: ...nalogue inputs Weidmüller B2CF 3 50 06 180 Accessories E I O plug 6 pin black order no 204803900 E I O plug 12 pin black order no 204803800 E I O plug 2 pin black order no 204801800 3 3 Product features Installation DC20XX The device is designed for installation in a front panel or in a control panel in a rough industrial environment ET20XX The device is designed for installation in a front panel ...

Page 19: ...lication or for downloading data directly USB sticks with FAT FAT32 formatting are supported If you require support for other USB formats please contact our Technical Support CAN interfaces The device has one standard CAN interface which can be used at a speed of up to 1 Mbit s Serial interfaces The device has 2 serial interfaces 1x RS 485 1x RS 232 Onboard inputs outputs The device incorporates d...

Page 20: ... 1 touch screen display size denoted by XX in the family name ET20XX ARM CPU with CortexTM A9 single core 800 MHz optional dual core or quad core User program and data memory RAM 512 MB onboard User program memory flash 512 MB onboard 1 USB host interface USB 2 0 1 Ethernet 10 100 Base T interface 1 touch screen display size denoted by XX in the family name ECC21XX Slim ARM CPU with CortexTM A9 si...

Page 21: ...a front panel The support material must be rigid and be from 1 to 3 mm thick 4 1 1 Installation cut out DC2004 and ET2004 Fig 7 Dimensions DC2004 and ET2004 Requirements The device must have a clear space of at least 20 mm all round at the rear to allow sufficient air circulation The max surrounding air temperature in the control cabinet must not exceed 55 C during operation The support material f...

Page 22: ...n the front face or malfunctioning of the touch screen Make sure that the mounting points of the device are all in a common plane with no more than maximum 0 5 mm variation Fig 8 Installation cut out DC2004 and ET2004 Cut a rectangular installation cut out in the support material Height 86 8 mm Width 123 8 mm Max corner radius 3 0 mm Thickness of the support material Protection class IP65 with twi...

Page 23: ...llow sufficient air circulation The max surrounding air temperature in the control cabinet must not exceed 55 C during operation The support material for the installation cut out must be flat sufficiently stable and be from 1 to 3 mm thick NOTICE Damage to the device Installation on uneven support material can lead to mechanical stresses and cracks in the front face or malfunctioning of the touch ...

Page 24: ... Controller DC20XX_EN docx 24 Fig 10 Installation cut out DC2007 and ET2007 Cut a rectangular installation cut out in the support material Height 136 5 mm Width 187 0 mm Max corner radius 3 0 mm Thickness of the support material Protection class IP65 with twist lock catches only at 1 5 3 0 mm Optimal 1 5 2 0 mm Max 3 0 mm ...

Page 25: ...g 11 Open the twist lock catches 1st Device with twist lock catches make sure that the twist lock catches are turned anti clockwise to the limit and are fully open 1 Fig 12 Installation in an installation cut out example with 4 securing clips 2nd Making sure the alignment is correct push the device evenly into the installation cut out until the 2 or 3 securing clips snap the device tight ...

Page 26: ...ice clicked home in the installation cut out example with 4 securing clips 3rd Make sure the device lies flush all round 4th Device with twist lock catches Secure the twist lock catches by turning them with a T9x50 screwdriver Apply maximum 0 4 Nm torque The protection rating IP65 at the front face is achieved only when the twist lock catches are used correctly ...

Page 27: ...n become hot Ensure that there is sufficient convectional cooling for heat to dissipate Ensure that there is also a minimum of 50 mm free space both above and below the device Fig 14 Installing the device Requirements At least 1 cm free space must be left between the device and the adjacent module 1st Insert the device into the mounting rail from above so that the clip is resting on the rail 2nd P...

Page 28: ...y Before plugging in the device ensure that the external power supply meets the required specifications type K to 61131 2 External power supply 24 V DC Supply voltage 24 V DC SELV 15 20 Alternating current proportion Max 5 The direct voltage level must not fall below 20 4 V Power consumption Total max 3 2 A at 24 V DC 1 2 A electronics 2 A external I O Energy buffering 10 ms Internal power supply ...

Page 29: ...the following table Fig 15 Power supply to the DC20XX and ECC21XX Slim plug X1 with power LED Power supply plug X1 Pin Designation Assignment 1 8 I O Digital inputs and outputs see Digital inputs and outputs DC20XX and ECC21XX Slim 9 L1 Feed to digital output max 2 A for I O 10 L 24 V Power supply 24 V DC 15 20 PLC internal processing max 1 2 A 11 L 24 V Power supply 24 V DC 15 20 PLC internal pro...

Page 30: ...y work on the device switch off all power feeds including peripherals Connect the power supply to plug X1 according to the following table Fig 16 Power supply ET20XX plug X1 Power supply plug X1 Pin Designation Assignment 11 L 24 V Power supply 24 V DC 15 20 max 1 2 A 12 GND The following counterparts have been tested for the SC SMT 3 5 Weidmüller plug in connector and are approved for use with th...

Page 31: ...20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 31 5 2 Data connections 5 2 1 Block circuit diagram DC20XX Fig 17 Block circuit diagram DC20XX ...

Page 32: ... Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 32 5 2 2 Block circuit diagram ECC21XX Slim Fig 18 Block circuit diagram ECC21XX Slim CAN interface X12 only with ECC2110 Slim Box Controller ...

Page 33: ...OOK 2 0 DC20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 33 5 2 3 Block circuit diagram ET20XX Fig 19 Block circuit diagram ET20XX ...

Page 34: ...itching inputs of type 1 or 3 IEC 61131 2 They are designed for nominal input voltages of 24 V The input signals are transmitted internally on a cyclical basis for process data processing An open input is interpreted as static 0 The inputs also have a common reference potential GND The following counterparts have been tested for the SC SMT 3 5 Weidmüller plug in connector and are approved for use ...

Page 35: ... yes Electronic voltage limitation typ 7 A The current is limited electronically Activation of short circuit protection results in thermal overload and tripping of thermal overload protection Permissible limits based on cold state max 10 000 short circuits overall duration max 500 hours Status under unclear operating conditions Logical 0 If the supply voltage is insufficient and at booting up and ...

Page 36: ...ion cables Cables over 30 m in length must be shielded Cable cross section in control cabinet 0 14 1 5 mm 26 16 AWG Aim for plug connector limits to UL specifications Field wiring according to regulations and standards Comply with all local regulations and the stipulations of DIN EN 61131 2 Rated load voltage 24 V DC SELV Delay time 1 ms Applies for transitions from 0 to 1 and 1 to 0 Signal evalua...

Page 37: ...800 Eningen www berghof com Dialog Controller DC20XX_EN docx 37 Fig 22 Circuit diagram of the principles of positive switching input Fig 23 Operating ranges of the digital inputs type 1 3 Item Designation Item Designation 1 ON range 3 Transition range 2 Signal noise ratio 1 V 4 OFF range ...

Page 38: ...connections for networking The Ethernet interface X4 can be used as a standard Ethernet interface Fig 24 Ethernet interface X4 Assignment of Ethernet interface plug X4 Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning to IEEE 802 3 clause 25 LNK RCV yellow Link Data Receive Flashing connection active data transfer in progress Off no connection establishe...

Page 39: ...J 45 connections for networking The Ethernet interface X5 can be used as an EtherCAT master Fig 25 EtherCAT interface X5 Assignment of EtherCAT interface plug X5 Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning to IEEE 802 3 clause 25 LNK RCV yellow Link Data Receive Flashing connection active data transfer in progress Off no connection established SPEE...

Page 40: ... block the device Therefore ensure that all operations are complete before removing the USB stick NOTICE Damage to property and malfunctions due to data loss The USB interface is protected against overloading 0 5 A In the event of a short circuit during operation the control unit may trigger a reset of the system Substantial property damage and damage to the USB device may ensue Before using a USB...

Page 41: ...X_EN docx 41 Either the first partition on the USB stick or if the memory is not partitioned the entire memory will be connected i e the respective directory appears automatically The X represents a number from 1 first USB device to 8 last max USB device The USB interface plug is designed to withstand 1 000 plugging and unplugging cycles ...

Page 42: ...s 115 kBd Fig 27 RS 232 RS 485 interface X6 Pin assignment for RS 232 RS 485 interface plug X6 Pin Assignment software interface Pin Assignment software interface 1 RS 232 RX COM 1 5 RS 485 Tx Rx COM 2 2 RS 232 TX COM 1 6 NC 3 NC 7 reserved 4 RS 485 Tx Rx COM 2 8 ISO GND The RS 485 interface is soft terminated in the dialogue controller with 560 Ω If the interface is located at the start or end of...

Page 43: ... logical 1 A B 0 2 V and logical 0 A B 0 2 V Undriven bus The bus termination must be as asymmetric as possible to ensure the greatest possible signal noise ratio to reduce the symmetrical signal noise ratio In order to achieve the necessary voltage difference between the signals a suitable resistor network must be used as the line termination The necessary size of the resistors is governed by the...

Page 44: ... Baud rate 1 MBit s Lowest adjustable Baud rate 50 kBit s Contacts Electrically isolated Assignment to CiA303 Fig 29 CAN interface X7 Assignment CAN interface plug X7 Pin Assignment Pin Assignment 1 CAN_H 5 NC 2 CAN_L 6 NC 3 ISO GND 7 ISO GND 4 NC 8 NC If the CAN interface is located at the start or end of the CAN bus topology Set switch S2 to ON in order to switch on the 120 Ω terminal resistance...

Page 45: ...ls or to the M on the control unit GND and AGND are already connected within the control unit via a special filter AGNDs may not be connected directly to the equipotential bonding conductor PE of the machine or system Long cables and wires with a small cross section lead to voltage drops and deviations in PT100 0 measurements due to resistance of the lead These unavoidable deviations must be taken...

Page 46: ...ode AI PT 250 ms In operating mode AI PT calculations are carried out after the millisecond sampling rate A new value is available in the user program every 250 ms Digital filtering Possible filter settings Time range for averaging Time range for averaging Operating mode AI PT 0 1 ms 0 25 s 10 10 ms 2 5 s 100 100 ms 25 s 1 000 1 000 ms 1 s 250 s If filtering is active an average is calculated for ...

Page 47: ...ched on or off Max errors at 25 C 0 8 2 C Temperature coefficient 40 ppm K 0 4 mV K Digital resolution 24 bit Data format in user program 32 bit real floating point number in millivolts mV Maximum permissible permanent overload Max 30 V compared to AGND 30 V max voltage on AI channel Value of least significant bit 1 2 µV Output of digital value in case of overload If a voltage of 10 V is applied t...

Page 48: ... acc to EN 60751 Accuracy class AA A B and C platinum sensors may be used Measuring range 40 to 200 C Measuring current RMS 0 3 mA Conversion time 250 ms Max errors at 25 C 2100 ppm 0 5 C Temperature coefficient 50 ppm K 0 012 C K Digital resolution 24 bit Data format in user program 2 32 bit real floating point number in Ohms Ω and degrees Celsius C Linearisation The value in degrees Celsius is c...

Page 49: ...Only use the corresponding AGND for each voltage input Do not connect AGNDs from different channels AGNDs from different channels must always be connected separately to the plug X1 Do not connect to the common GND The required connections can already be found on the circuit board Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of terminals and term...

Page 50: ...Description 1 PT 100 with 2 wire connection 2 PT 100 with 3 wire connection Only use the corresponding AGND for each input Do not connect AGNDs from different channels Do not connect to the common GND The required connections can already be found on the circuit board Cables to the PT100 0 sensors should be connected as directly as possible avoid the use of terminals and terminal blocks Only connec...

Page 51: ... a small cross section can be up to 10 If the temperature of the sensor is known this deviation can be subtracted by the software automatically and compensated alternatively use 3 wire measurement 3 wire measurement The nearest AI U connection is used to compensate the resistance in the cable It can only be used directly in conjunction with the following AI U T channel Channels 1 and 2 and also ch...

Page 52: ...device switch off all power feeds including those to any connected peripherals sensors and programmable devices etc with independent power supplies NOTICE Damage to property Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct Switching on The device does not have an on off switch The device starts automatically when the system is switched ...

Page 53: ... cabling is correct including the polarity of all the connections 1st Supply the device with power 24 V After startup the current IP address and netmask of the DC20XX are shown in the top right of the display 2nd Connect the device to a programming computer using a network cable X4 and network switch 3rd Open a web browser on the programming computer 4th Enter the IP address of the device into the...

Page 54: ...erface settings 6th Click on the Network link The Network Configuration page is displayed Fig 35 Network Configuration page 7th Check the network settings and make any changes in the text boxes if required DC20XX configuration ETH0 X4 ETH1 X5 8th Save the settings by clicking on Save 9th Additional settings can also be viewed and or modified on the web configuration page e g system time display re...

Page 55: ...he next screen by clicking on Reboot Module The device is now configured and ready for use 6 2 2 ET20XX The device must be connected to the network with the correct settings before it can be used NOTICE Damage to property Before connecting the power supply ensure that all cabling is correct including the polarity of all the connections 1st Supply the device with power 24 V After startup the curren...

Page 56: ...the button Next The page with the current network settings of the device appears Fig 38 Network settings of the device 4th Where necessary press the button Edit to change the network setting accordingly IP address netmask gateway 5th Press the button Next The page with the settings of server IP and lifeguard appears Fig 39 Netzwerkeinstellungen des Geräts 6th If necessary press the button Edit to ...

Page 57: ...uard setting via the button Change according to the version of the controller CODESYS V2 Berghof VNC LG CODESYS V3 Ping LG 9th Skip the following pages via the button Next until the page with the summary of the network settings appears Fig 41 Summary of the network settings 10th If no settings were changed press the button Okay The main screen of the device appears or Press the button Save The set...

Page 58: ...he last 2 digits of the device serial number Exception 00 becomes 100 Subnet mask 255 255 255 0 NOTICE Damage to property Before connecting the power supply ensure that all cabling is correct including the polarity of all the connections 2nd Supply the device with power 24 V 3rd Connect the device to a programming computer using a network cable X4 and network switch 4th Open a web browser on the p...

Page 59: ...ace settings 7th Click on the Network link The Network Configuration page is displayed Fig 45 Network Configuration page 8th Check the network settings and make any changes in the text boxes if required ECC21XX Slim configuration ETH0 X4 ETH1 X5 9th Save the settings by clicking on Save 10th Additional settings can also be viewed and or modified on the web configuration page e g system time displa...

Page 60: ...Dialog Controller DC20XX_EN docx 60 11th In order to activate all of the modified settings reboot the device Disconnect the device temporarily from the power supply or Click on Reboot in the web interface and then confirm on the next screen by clicking on Reboot Module The device is now configured and ready for use ...

Page 61: ...d any error messages The signals from the LEDs depend on the current operating status of the device CODESYS inactive the firmware controls the LEDs CODESYS active only the CODESYS runtime system CODESYS Runtime controls the LEDs Location of the operating status LEDs The Run Stop and Error LEDs display the system status Fig 46 Location of the operating status LEDs LED Meaning 1 PWR green shows that...

Page 62: ...wn via continuous illumination of the Run Stop LED as either red or green While the Run Stop light is flashing yellow the device is in use and must not be switched off The device does not show warnings via the LEDs during start up 6 3 2 Start Stop Fig 47 function key S1 Function key S1 Operating status Action Command Boot phase Press Change to maintenance mode CODESYS PLC CP1131 P Press quickly Ch...

Page 63: ...the device malfunctioning Failure in electronic control systems may result in uncontrolled and unpredictable operational behaviour Insert or remove a microSD card only when the device is switched off NOTICE Loss of data microSD cards do not have their own write protection system Ensure that no data is deleted or overwritten by accident Inserting a microSD card 1st Switch the device off 2nd Insert ...

Page 64: ...Diagnostics PLC Log System Log 3rd Correct the fault 4th Restart the device press Reset on the device The device is now ready for use 6 4 3 Unknown IP address on the ECC21XX Slim If the IP address of the device is unknown maintenance mode can be used to reconfigure it 1st Reboot the device while pressing and holding S1 until the Run Stop LED flashes every 2 seconds The device is now in maintenance...

Page 65: ...es or malfunctions may result in uncontrolled and unpredictable operational behaviour Do not insert connect undo or touch any connections whilst the device is in operation Before starting any work on the device switch off all power feeds including those to any connected peripherals sensors and programmable devices etc with independent power supplies If the device is used correctly it should not re...

Page 66: ...avoid faults due to inadvertent activation switch the device off before cleaning the front panel Clean the device using only a dry lint free cloth 7 3 Chemical resistance 7 3 1 Resistance of the touch screen The active area of the touch screen is resistant to the following chemicals when exposed to them for a period of up to an hour at a temperature of max 21 C Domestic and industrial chemicals De...

Page 67: ... above 100 C long term effects of direct sunlight Keep these substances away from the front diaphragm Protect the display against direct sunlight The front diaphragm Autoflex EB is based on a polyester film with biaxial alignment It is highly resistant to solvents The front diaphragm is resistant to the standard of DIN 42 115 part 2 against the following chemicals without any evident change or dam...

Page 68: ...ethanol Ferric chloride 30 Formic acid methane acid 50 Hydrochloric acid 10 Hydrogen peroxide 25 Isophorone Methyl ethyl ketone butanone Nitric acid 10 Tetrahydrofuran Formaldehyde 37 in water Linseed oil Paraffin oil Petrol Silicone oil Turpentine substitute Universal brake fluid e g Castrol Girling Dibasic ester 6 Skydrol 500B4 Lixtop Potassium ferrocyanide Tetrachloro ethylene perchloro ethylen...

Page 69: ...00 Eningen www berghof com Dialog Controller DC20XX_EN docx 69 Application of 24 hours at 50 C Top Job Jet Dry Gumption Fantastic Formula 409 Grape juice Milk Ariel Persil Wisk Lenor Downey Ajax Vim Domestos Vortex Windex Application of less than 1 hour Glacial acetic acid pure acetic acid ...

Page 70: ...m anti clockwise to the stop NOTICE Damage to the device If uninstallation is performed carelessly the device can fall out of the installation cut out or be damaged Do not tilt the device Secure the device against falling especially when taking it out of the installation cut out Fig 48 Undo the securing clips 4th Using a slotted screwdriver blade 3 3 5 mm undo the securing clips DC2004 and ET2004 ...

Page 71: ...XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 71 Fig 49 Pushing the device out of the installation cut out 6th Push the device evenly forwards out of the installation cut out ...

Page 72: ...TION Danger of burns The surface of the device can become hot If necessary allow the device to cool down before uninstalling it Fig 50 Uninstalling the device 1st Use the slotted screwdriver to pull the retaining spring down fully and free the device below the mounting rail 2nd Pull the lower device catch off the mounting rail 3rd Push the device up and remove it from the mounting rail ...

Page 73: ... device s life cycle you can return it to the manufacturer for a set fee The manufacturer will then deal with the recycling of the device Disposal in accordance with regional regulations Dismantle the device and disassemble it completely into its component parts Send the metal parts for metal recycling Sort the electronic parts circuit boards drives etc Dispose of the electronic scrap in accordanc...

Page 74: ...RAM Dimensions and weight Dimensions WxHxD 161 x 103 x 57 mm 222 x 152 x 57 mm Weight approx 450 g approx 600 g Operating conditions Ambient temperature front side 0 C to 55 C front and rear side in compliance with installation requirements and operation at nominal voltage 24 V DC 5 50 C at max supply of 28 8 V DC Relative humidity max 85 non condensing Transport and storage Ambient temperature 20...

Page 75: ... max Alternating current proportion 5 Power consumption typ 0 3 A max 3 A at 24 V DC fused depending on the load on the I O Protection against reverse polarity yes Voltage failure switching 10 ms at 20 4 V DC Ethernet interfaces No type of interface 1x 10 100 Base T Connection system RJ45 Protocols TCP IP Modbus TCP BACnet Profinet EtherCAT interfaces No type of interface 1x EtherCAT EtherCAT mast...

Page 76: ...V or return lead for 3 wire Battery Type Panasonic VL2020 or similar Lifespan 10 years depends on operating temperature Storage 1 year without voltage any longer and RTC data can be lost Front membrane display Autoflex Ambient temperature rel atmospheric humidity 10 95 40 60 C Ambient temperature rel atmospheric humidity 10 40 85 C without loss of functionality after 0 5 million activations at 40 ...

Page 77: ...ons WxHxD 161 x 103 x 57 mm 222 x 152 x 57 mm Weight approx 450 g approx 600 g Operating conditions Ambient temperature front side 0 C to 55 C in compliance with installation requirements Surrounding temperature rear side 0 C to 55 C in compliance with installation requirements Relative humidity max 85 non condensing Transport and storage Ambient temperature 20 C to 70 C Relative humidity max 85 n...

Page 78: ...consumption typ 0 3 A max 1 2 A at 24 V DC Protection against reverse polarity yes Ethernet interfaces No type of interface 1x 10 100 Base T Connection system RJ45 Protocols TCP IP USB interfaces No type of interface 1x host USB 2 0 USB plug port A No plugging unplugging cycles max 1 000 Additional functions microSD card slot 1x microSD card for future applications currently not usable Front membr...

Page 79: ...ents Relative humidity max 85 non condensing Transport and storage Ambient temperature 20 C to 70 C Relative humidity max 85 non condensing Operation Installation on a mounting rail to DIN EN 60715 2001 35 x 7 5 mm Certification to product standards DIN EN 61010 2 201 DIN EN 61131 2 Development environment CODESYS V3 IEC 61131 3 Shock resistance Vibration sinusodial EN 60068 2 6 test Fc 10 150 Hz ...

Page 80: ...herCAT interfaces No type of interface 1x EtherCAT EtherCAT master Connection system RJ45 USB interfaces No type of interface 1x host USB 2 0 USB plug port A No plugging unplugging cycles max 1 000 CAN bus interfaces No type of interface 1x CAN bus 2x CAN bus CAN0 CAN1 Protocols CAN Bus and or CANopen master Serial interfaces No type of interface 1x RS 232 1 x RS 485 Protocols Modbus RTU Additiona...

Page 81: ...ny longer and RTC data can be lost 10 4 Identification plate Fig 51 Identification plate example Item Designation Item Designation 1 QR code identification no 5 Supply voltage 2 Version delivery version as delivered condition 6 Identification no article no and serial no 3 CE mark 7 Device type description 4 Date of manufacture year calendar week The Version field delivered version specifies the ex...

Page 82: ... SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 82 10 5 Identification The characteristics of the device can be decoded from the identification key Fig 52 DC20XX identification key ...

Page 83: ...OOK 2 0 DC20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 83 Fig 53 ET20XX identification key Fig 54 ECC21XX Slim identification key ...

Page 84: ...f com Dialog Controller DC20XX_EN docx 84 11 Standards and certificates 11 1 Standards Applicable directives EMC directive 2014 30 EC RoHS directive 2011 65 EU Applicable standards Standard EN 50581 2012 PLC standard EN 61131 2 2008 4 Emission standards EN 61000 6 3 2012 11 Safety provisions DIN EN 61010 2 201 ...

Page 85: ...SER HANDBOOK 2 0 DC20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 85 11 2 UL certificate Fig 55 UL certificate page 1 of 2 ...

Page 86: ...USER HANDBOOK 2 0 DC20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 86 Fig 56 UL certificate page 2 of 2 ...

Page 87: ... com Dialog Controller DC20XX_EN docx 87 The devices are authorised to use the following mark Fig 57 cULus authorisation The devices have been awarded cULus authorisation according to standard UL 61010 2 201 NRAQ 7 Link http database ul com cgi bin XYV cgifind new LISEXT 1FRAME index html UL File Number E242595 ...

Page 88: ...USER HANDBOOK 2 0 DC20XX ET20XX ECC21XX SLIM Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com Dialog Controller DC20XX_EN docx 88 11 3 Declaration of conformity ...

Page 89: ... firmware of the devices contains free software Parts of this software are under the following and further open source licences GNU General Public License GPL GNU Lesser General Public License LGPL Mozilla Public License MPL FreeType License FTL The source code of the free software can be requested at cost by contacting the customer service of Berghof within three years after delivery of the devic...

Page 90: ... 1 72800 Eningen Germany T 49 7121 894 183 F 49 7121 894 100 e mail support controls berghof com www berghof com 12 2 Addresses CAN in Automation international manufacturer and user organisation for CAN users in automation CAN in Automation e V CiA Am Weichselgarten 26 91058 Erlangen headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 90482 Nürnberg i...

Page 91: ...ram ECC21XX Slim 32 Fig 19 Block circuit diagram ET20XX 33 Fig 20 Digital inputs and outputs DC20XX and ECC21XX Slim plug X1 with LEDs 1 to 8 34 Fig 21 Circuit diagram of the principles of positive switching output 36 Fig 22 Circuit diagram of the principles of positive switching input 37 Fig 23 Operating ranges of the digital inputs type 1 3 37 Fig 24 Ethernet interface X4 38 Fig 25 EtherCAT inte...

Page 92: ...7 function key S1 62 Fig 48 Undo the securing clips 70 Fig 49 Pushing the device out of the installation cut out 71 Fig 50 Uninstalling the device 72 Fig 51 Identification plate example 81 Fig 52 DC20XX identification key 82 Fig 53 ET20XX identification key 83 Fig 54 ECC21XX Slim identification key 83 Fig 55 UL certificate page 1 of 2 85 Fig 56 UL certificate page 2 of 2 86 Fig 57 cULus authorisat...

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BERGHOF DC2004, User Handbook Manual

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