BERG BeNomic EasyLeaf Technical Manual Download Page 44

 

 
Translated user manual V9-EN 

 

BeNomic EasyLeaf

 

                                   

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Appendix 5: Cleaning varnish powder coating 

 
The importance of cleaning and maintenance: 

 

It retains the appearance and image of the product over a longer period. 

 

It extends the lifespan. 

 

It prevents corrosion. 

 

It helps prevent the spread of plant diseases. 

 

It stimulates employees to operate the machines with care.  

 
Removing contamination periodically prevents any chemical substances that may be present from affecting the 
powder coating. The protective layers are vulnerable to acids, salts and corrosive substances which cause 
premature aging. Moreover, thick layers of dirt and contamination absorb more moisture which increases the 
effects of corrosion on the protective layers. 
 

The cleaning frequency depends on the following factors: 

 

The level of contamination depends on what is being grown. 

 

Type of product, or usage between the crops or, e.g., usage only on concrete tracks. 

 

Exposure to chemical fluids (spraying equipment). 

 

Exposure to chemical vapours or mists (treating the air space in the greenhouses). 

 

Exposure to sunlight and UV rays. 

 

Humidity in the air and condensation. 

 
The above results in a load factor that depends on the type of usage, and where applicable, the following cleaning 
schedule should be followed.  
 

When to clean: 

 

Plant and product residues. 

 

 

 

daily 

 

Earth and sand   

 

 

 

 

2x weekly 

 

Glass, string, plastic, elastic, clips, wire hooks, etc.   

2x weekly 

 

Exposure to chemicals 

 

 

 

 

immediately after use 

 

Dullness or contamination on the top layer   

 

periodically after detection 

 

How to clean: 

 

Remove dirt or contamination on the top layer using a soft brush or cloth, or a compressed air line (<6 
bar). 

 

Chemical contamination should be removed using a coarse sponge or soft cloth drenched in tap water.  

 

Clean a dull or contaminated top layer using a neutral cleaning agent with a pH value between 5 and 8 
(check the label on the packaging) and a sponge or soft cloth.  

 

Tip

, when a cleaning agent is used for the first time it is recommended to initially test the agent on a 

small section of the top layer before continuing. 

 

 

What you must not do: 

 

 

Never clean the powder coating using an abrasive or burnishing cleaning agent. 

 

Never use cleaning equipment with an abrasive surface (steel wool, pot scourer, etc).  

 

Pressing down, polishing, or scrubbing, etc, is not permitted.  

 

Never use organic cleaning solutions for cleaning or maintaining the powder coating. 

 

Pouring over water, using a water hose or high-pressure cleaner can cause damage.  

 

After cleaning: 

 

Ensure that the cleaned surfaces are properly dry and temporarily remove overlapping protective covers 
and screens. 

 

All pivots and hinges, etc, that have been in contact with cleaning agents should be lubricated according 
to the recommendations given in the maintenance schedule in the user manual.  

 

Treat any damaged areas on the powder coating layer with lacquer or paint. 

 

Please note: 

The above are only 

recommendations 

and therefore responsibility for the proper cleaning remains with the 

person carrying it out. Please contact the manufacturer if you have any queries regarding the appropriate cleaning 
products to be used. 

Summary of Contents for BeNomic EasyLeaf

Page 1: ...Technical Manual BeNomic EasyLeaf Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel 31 0 174 517 700 Email info berghortimotive com Internet www berghortimotive com...

Page 2: ...eNomic EasyLeaf 2 44 Version 9 November 2019 The machine is manufactured by Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel 31 0 174 517 700 Email info berghortimotive com Int...

Page 3: ...EasyLeaf or its controls Berg Hortimotive does not accept liability if the customer does not meet its obligations with respect to Berg Hortimotive financial or otherwise for consequential damage cause...

Page 4: ...ell as the operating instructions and maintenance of the machine Potentially dangerous situations are given as well as recommendations for avoiding them It is important that this handbook is carefully...

Page 5: ...NG THE BATTERIES OF THE BENOMIC EASYLEAF 22 7 4 EFFICIENT USE OF THE BENOMIC EASYLEAF AND BATTERIES 23 7 5 MOVING THE BENOMIC EASYLEAF ON THE CONCRETE PATH 24 7 6 USE OF THE EMERGENCY STOP 24 7 7 STAR...

Page 6: ...manual V9 EN BeNomic EasyLeaf 6 44 APPENDIX 1 MAINTENANCE LOGBOOK 36 APPENDIX 2 TECHNICAL DRAWINGS 37 APPENDIX 3 ELECTRIC DIAGRAM 38 APPENDIX 4 BATTERY SAFETY SHEET 39 APPENDIX 5 CLEANING VARNISH POW...

Page 7: ...will result in serious injury or death if not prevented 3 2 Repetition of the used safety pictograms The BeNomic EasyLeaf has been fitted with safety pictograms to alert the user of potential hazards...

Page 8: ...re of clamping parts Suitable for the pipe diameter stated with minimum thickness Suitable for the centre to centre pipe rail system measurement Maximum sideways manual force in Newtons kg x10 Maximum...

Page 9: ...e type plate which contains the following information address details of Berg Hortimotive CE mark serial and type reference serial number year of construction If you would like to contact the Berg Hor...

Page 10: ...EasyLeaf by means of the central lock After use the BeNomic EasyLeaf must always be switched off using the central lock the direction switch must always be set at the neutral position and the potentio...

Page 11: ...he BeNomic EasyLeaf Keep a safe distance from fixed and or moving parts within the greenhouse as well as cables and ropes Pulling or pushing items steel wire protective canvas etc using the BeNomic Ea...

Page 12: ...een detailed in this document must be carried out by trained personnel of your dealer or in consultation with Berg Hortimotive This documentation forms an integral part of the BeNomic EasyLeaf Therefo...

Page 13: ...er should not exceed 120 kg in weight The BeNomic EasyLeaf may only be operated once it has been correctly installed on the pipe rail system The platform may not be entered while the machine is on the...

Page 14: ...asyLeaf The principal components of the BeNomic EasyLeaf are illustrated in figure 1 Figure 1 Principal components of the BeNomic EasyLeaf A Support bracket B Push bracket C Control panel D Platform E...

Page 15: ...ls A Speed control knob C Direction of travel selection switch breakdown indicator lamp D Emergency stop Figure 3 BeNomic EasyLeaf chassis A Central lock B Batteries C Power cord plug from Built in ch...

Page 16: ...eaf is exclusively suitable for running on a pipe rail system according to the horticulture sector guidelines the health and safety catalogue in force in the Netherlands Use the BeNomic EasyLeaf exclu...

Page 17: ...BeNomic EasyLeaf has been specially designed for running on a pipe rail system The BeNomic EasyLeaf was checked for proper functioning and safety before leaving the Berg Hortimotive factory Prior to...

Page 18: ...syLeaf has been designed to run on a pipe rail system This means that there are rails on the paths between the plants which consists of two pipes of the same diameter and having a fixed width between...

Page 19: ...a so called cone value on the top layer of more than 0 4 MPa 62 PSI The use of rail systems not covered by the policy regulations is permitted on the condition that a stabilisation test is carried ou...

Page 20: ...authorised personnel only who have received the appropriate training and are at least 18 years of age Personnel must be familiar with the directions and instructions stated in this handbook Always ma...

Page 21: ...ving parts within the greenhouse as well as cables and ropes Pulling or pushing items steel wire protective canvas etc using the Leaf picking trolley is forbidden It is forbidden for either people or...

Page 22: ...er setting the required speed you must set the direction of travel using the selector switch The direction of travel selected is determined by setting the selector to the desired direction The switch...

Page 23: ...4 battery safety sheet 1 Place the BeNomic EasyLeaf in the vicinity of a wall socket for the correct specifications see chapter 10 Specifications 2 Switch off the BeNomic EasyLeaf with the emergency s...

Page 24: ...EasyLeaf cannot be restarted This enables assistance to be provided straight away in the event of a personal accident The emergency stop can also be used in the event of sudden and imminent danger for...

Page 25: ...erated by the BeNomic EasyLeaf are often an indication of wear loose or broken parts or a wrong adjustment of the BeNomic EasyLeaf These defects must be repaired as soon as possible in order to preven...

Page 26: ...e power plug is situated in the BeNomic EasyLeaf never leave it unattended Keep the BeNomic EasyLeaf in a proper operating condition by carrying out periodic safety inspections Any unsafe situations m...

Page 27: ...lock Visually Brush compressed air X Grease the platform height securing mechanism See 8 4 Silicone spray X Check battery fluid levels plates submerged 1 cm below liquid level see appendix 4 BSA movie...

Page 28: ...ath should be secured and must not be loose The end of the pipe must protrude at least 15 cm over the concrete path At the pipe ends in front of the wall there should be an end stop welded on that is...

Page 29: ...1 cm consult your dealer 8 6 Chain maintenance http www berghortimotive com nl bsa bsa film Before carrying out the activities for a safe working situation as described below see the instruction film...

Page 30: ...attery cover must be free of damage Bare patches or dents can cause short circuits Explosive gas is released when the batteries are being charged Keep sparks naked flames or cigarettes away from batte...

Page 31: ...n cleaning observe the requirements stated on the battery safety sheet see appendix 4 Regularly remove any remains of plants leaves etc and brush off any sand and dust Clean the BeNomic EasyLeaf with...

Page 32: ...not accept responsibility for this 9 Problems causes and solutions no problem Cause solution 1 The BeNomic EasyLeaf does not drive No power Plug the power plug into the central lock Charge the battery...

Page 33: ...not suitable for operating in explosive atmospheres Type Dimensions mm standard C to C dimension 420 800 Length 1508 Width c t c 316 Step up height from concrete path 201 Step up height to platform in...

Page 34: ...sign principles EN ISO 14122 2 Machine safety Permanent means of access to machinery Part 3 Working platforms and walkways EN ISO 14122 3 Machine safety Permanent means of access to machinery Part 3 S...

Page 35: ...of operating elements NEN 5509 User manuals Contents structure formulation and presentation in accordance with the provisions of the following Directives 2006 42 EC Machine Directive 2004 108 EC EMC D...

Page 36: ...Translated user manual V9 EN BeNomic EasyLeaf 36 44 Appendix 1 Maintenance logbook Date Description of repair maintenance Type no Serial no Name of company engineer...

Page 37: ...Translated user manual V9 EN BeNomic EasyLeaf 37 44 Appendix 2 Technical drawings...

Page 38: ...Translated user manual V9 EN BeNomic EasyLeaf 38 44 Appendix 3 Electric Diagram...

Page 39: ...to set the level of speed as closely as possible to the work tempo potentiometer If the speed is set optimally fewer stops and starts are required which has a very positive effect on the wear of the p...

Page 40: ...id is corrosive avoid contact with clothing skin and eyes Wash battery acid splashes on clothing or skin immediately with soap and water thereafter thoroughly rinse in running water If acid splashes i...

Page 41: ...eads along the ground and may enter sewers and basements 3 Personal protection Chemical protection suit Respiratory mask equipped with ABEKP1 filter 4 Intervention actions 4 1 General Keep upwind Put...

Page 42: ...mouth resuscitation should be avoided Use alternative methods preferably with oxygen or compressed air driven apparatus 6 Essential precautions for product recovery Use acid resistant equipment Recov...

Page 43: ...Translated user manual V9 EN BeNomic EasyLeaf 43 44...

Page 44: ...ess or contamination on the top layer periodically after detection How to clean Remove dirt or contamination on the top layer using a soft brush or cloth or a compressed air line 6 bar Chemical contam...

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