Berchtold CHROMOPHARE F 300 Preinstallation Manual Download Page 1

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Pre-Installation Manual

Examination light

CHROMOPHARE F 300

Read the instructions before beginning any work!

Summary of Contents for CHROMOPHARE F 300

Page 1: ...Pre Installation Manual Examination light CHROMOPHARE F 300 Read the instructions before beginning any work ...

Page 2: ... BERCHTOLD Corporation 1950 Hanahan Road Charleston SC 29406 Phone 843 569 6100 Phone 800 243 5135 Fax 843 569 6133 2 ...

Page 3: ...e arm 15 3 1 2 CHROMOPHARE F 300 Ceiling single arm 16 3 1 3 CHROMOPHARE F 300 Wall double arm 17 3 1 4 CHROMOPHARE F 300 Wall single arm 18 3 1 5 CHROMOPHARE F 300 Mobile 19 3 2 Short description 20 3 3 System Variants 21 3 4 Hazardous areas 22 3 5 Scope of delivery 22 4 Transport packaging and storage 23 4 1 Transport safety instructions 23 4 2 Symbols on the packaging 23 4 3 Transport inspectio...

Page 4: ...HROMO PHARE F 300 Wall Double Arm 50 5 14 Installation of CHROMOPHARE F 300 Mobile 52 5 15 Mechanical adjustments 53 5 15 1 Diagrams 53 5 15 2 Fine tuning the spring force in the spring arm 54 5 16 Connecting the electricity 55 5 16 1 CHROMOPHARE F 300 Ceiling 56 5 16 2 CHROMOPHARE F 300 Wall 56 5 17 Initial start up 57 6 Appendix 58 6 1 Consumables 58 6 2 Dimensional drawings of ceiling anchor pl...

Page 5: ...e device is used Such risks must be presented in the form of operating instructions Throughout the period the device is used the operator must check whether the operating instructions it has created correspond to the latest edition of the standard regulations and make adjustments as required The operator must clearly regulate and establish the responsibilities for instal lation operation maintenan...

Page 6: ...l specialists can independently detect assess and avoid possible haz ards to themselves or the patients Medical specialists know the content of all valid regulations guidelines and standards required by law for safe use of the device and are able to implement them accordingly Medical specialists have the required technical knowledge for properly using the device in the area of application and comp...

Page 7: ...urgical lights may only be used in rooms used for medical purposes that have been equipped in accordance with VDE 0100 710 or IEC 60364 7 10 in accordance with the regulations WARNING Danger if not used as intended Dangerous situations can result any time the device is used for purposes beyond or other than those intended ü Therefore 1 Use the device only as intended 2 Strictly adhere to all speci...

Page 8: ...he respective task Observe the information on the personal protection equipment posted in the work area When performing specific work special protective equipment is required These tasks are discussed individually in the various sections of this manual The special protective equipment covered is Goggles Protect workers from any flying parts or sprays of liquids 1 6 Specific risks The following sec...

Page 9: ...rs turn off the power supply and secure it against accidental switch on 5 Do not bypass or deactivate fuses Make sure the number of amperes is correct when changing fuses 6 Keep conductive parts away from humidity It can cause a short circuit WARNING Use of non EMC flat screens and switched mode power supplies is life threatening Radiation disturbances can skew measurement results of medical devi ...

Page 10: ...e released into the environment In case of doubt notify the responsible local authorities regarding the damage The following environmentally hazardous substances are used Lubricants such as grease and oil contain poisonous substances They should not be released into the environment Disposal must be handled by disposal specialists 1 8 Labelling Electrical voltage on the soffit Only skilled electric...

Page 11: ...ly 17 64 lbs Max torque 70 Nm Light head diameter 12 99 inch Max swivel radius 75 2 inch Lowest position of light head 53 15 inch Highest position of light head 90 55 inch Clearance height 78 74 inch Specification Value Unit Weight incl power supply 12 34 lbs Max torque 30 Nm Light head diameter 12 99 inch Max swivel radius 43 31 inch Lowest position of light head 59 06 inch Highest position of li...

Page 12: ...ch Clearance height 78 74 inch Specification Value Unit Weight incl power supply 46 29 lbs Light head diameter 12 99 inch Max swivel radius 43 31 inch Lowest position of light head 38 19 inch Highest position of light head 90 55 inch 2 2 Connected loads Specification Value Unit Power supply primary voltage 100 120 V AC 220 240 V AC Power consumption with mains operation 50 VA AC Power consumption ...

Page 13: ...on condensing max 90 Barometric pressure 10 15 15 37 psi 2 4 Performance values The technical data for the lights listed in the following tables are rated with a tol erance of 10 The consistency of BERCHTOLD LED Modules complies with IEC 60601 2 41 Section 51 102 4e Specification Value Unit Reflector system LED technology with Fres nel optics Colour temperature 4500 K Light intensity EC at a dista...

Page 14: ...elines can be found in the ap pendix 2 6 Model plate The model plate of the surgical light is located Mobile on the cover power supply Wall on lamination power supply Ceiling on spring arm It contains the following information 1 Version number 2 Variant 3 Year of manufacture A 1993 B 1994 4 Sequential number 5 Attention consult accompanying documents 6 CE certificate 7 Health Industry Bar Code Fig...

Page 15: ...ng double arm Fig 2 Components of CHROMOPHARE F 300 Ceiling double arm 1 Soffit 6 Light head cover casing 2 Ceiling tube Ø 1 77 inch 7 Rail 3 Horizontal arm 8 Underglass 4 Spring arm 9 Handle 5 Control unit Examination light CHROMOPHARE F 300 Design and function 15 ...

Page 16: ... arm Fig 3 Components of CHROMOPHARE F 300 Ceiling single arm 1 Soffit 5 Light head cover casing 2 Ceiling tube Ø 1 77 inch 6 Rail 3 Spring arm 7 Underglass 4 Control unit 8 Handle Examination light CHROMOPHARE F 300 Design and function 16 ...

Page 17: ...g 4 Components of CHROMOPHARE F 300 Wall double arm 1 Wall bracket with power sup ply 5 Light head cover casing 2 Horizontal arm 6 Rail 3 Spring arm 7 Underglass 4 Control unit 8 Handle Examination light CHROMOPHARE F 300 Design and function 17 ...

Page 18: ...e arm Fig 5 Components of CHROMOPHARE F 300 Wall single arm 1 Wall bracket with power sup ply 5 Rail 2 Spring arm 6 Underglass 3 Control unit 7 Handle 4 Light head cover casing Examination light CHROMOPHARE F 300 Design and function 18 ...

Page 19: ...3 1 5 CHROMOPHARE F 300 Mobile Fig 6 Components of CHROMOPHARE F 300 Mobile 1 Stand base 6 Light head cover cas ing 2 Power cable 7 Rail Examination light CHROMOPHARE F 300 Design and function 19 ...

Page 20: ...m The CHROMOPHARE F 300 Wall examination light consists of a wall bracket a horizontal arm where applicable and a light head with spring arm The light head is mounted on a bracket and can be turned swivelled and tilted in any direction Spatial repositioning of the light head is carried out using the ro tating horizontal arm The height is adjusted using the spring arm The CHROMOPHARE F 300 Mobile e...

Page 21: ...shading There is a control unit on the light head rail The membrane keypad is used to control the light features The strict hygiene requirements in the area of use are fulfilled by the suspension and by the replaceable sleeve with protective collar and integrated trigger mechanism 3 3 System Variants The CHROMOPHARE F 300 examination light is available in the following var iants CHROMOPHARE F 300 ...

Page 22: ...CHROMOPHARE F 300 is shipped with all individual components e g suspension horizontal arm light head preassembled In addition the following accessories are supplied Quantity Name Item Comment 1 Manual as present for all models 2 Replaceable sleeve with small encroachment pro tection CZ 4990904 for all models These consumables are available for additions and spare parts procurement Appendix Fig 7 L...

Page 23: ...asks 4 1 Transport safety instructions CAUTION Unauthorized transport can result in damage Transport by untrained personnel can result in expensive damage to the equipment ü Therefore 1 The unloading of packages during delivery and inner company transport should be performed by trained personnel only 4 2 Symbols on the packaging Up The tips of the arrows indicate the top of the package They must a...

Page 24: ...y note File a complaint NOTICE Report every defect as soon as it is found Claims for damages may be submitted only within the applicable claim period To limit transport damage as far as possible the original packaging must be used when returning a product to BERCHTOLD or a BERCHTOLD service cen tre Provide the following information Owner s name and address serial number see model plate a descripti...

Page 25: ...g in an environmentally safe manner 2 Follow local disposal ordinances If necessary hire a professio nal disposal service 4 5 Transport Boxes on pallets can be moved using a forklift provided that The construction of the forklift truck must be appropriate to the weight of the units for transport The driver must be authorised to drive the forklift truck Loading onto the forklift 1 Drive the forklif...

Page 26: ...Storage temperature 4 to 158 F Relative humidity Relative humidity max 90 no condensation When storing for 15 weeks or longer periodically check the general condi tion of all components and the packaging NOTICE Certain boxes may be labeled with storage instructions that are more ex tensive than the requirements cited here Follow them accordingly Storing packages Examination light CHROMOPHARE F 300...

Page 27: ...ü Therefore 1 Only employees of BERCHTOLD or their authorized representa tives may install and perform the initial start up of the product 2 Electrical work is to be performed by skilled electricians only 3 Consult BERCHTOLD even if the lighting is to be relocated 4 Unauthorized installation and relocation are prohibited The following protective equipment must be worn for all tasks related to inst...

Page 28: ...omponents and tools lying around loose or atop one another are accidents waiting to happen 3 Install components properly Comply with the torque specified when tightening screws DANGER Risk of electrocution Contact with live components can be life threatening Active electrical components can make uncontrolled movements and cause severe inju ries ü Therefore 1 Before beginning work switch off the el...

Page 29: ... variety of factors a structural engineer must provide proof of stability for each particular case When determining the necessary static load capacity of the ceiling wall it may be necessary to take additional loads on the ceiling wall in to account as well as the required safety factor The transfer of forces to the ceiling wall must be secured The load capacity of the ceiling wall must be confirm...

Page 30: ...rform ance water free lubricating paste based on a calcium complex soap 5 5 Ceiling CHROMOPHARE F 300 Installation 5 5 1 Anchor plate with reinforcement plate Complete the installation of the anchor plate to the existing ceiling using a rein forcement plate as described below NOTICE A prerequisite to this is a ceiling thickness of at least 150 mm with a con crete strength class of at least B 25 Dr...

Page 31: ...item 3 on the bare ceiling item 6 2 Insert threaded rods item 4 together with the hexagonal nuts item 1 and retaining washers item 2 through the reinforcement plate and the bore holes 3 Position the anchor plate item 5 on the threaded rods protruding down from the ceiling Fasten using retaining washers item 2 and hexagonal nuts item 1 Then tighten the nuts to 180 Nm 4 Then have screed applied item...

Page 32: ...pacer 5 5 2 Anchor plate and spacer block with heavy duty anchors Install the anchor plate on the reinforced concrete ceiling preferably with a re inforcement plate If this is not possible heavy duty anchors may be used for in stallation on concrete ceilings under specified conditions to be tested on a case by case basis The following designs are valid for the Federal Republic of Germany In other ...

Page 33: ...and installation of fixtures using heavy duty anchors the permis sible loads and the technical structural conditions are stated in the general structural engineering conditions The certifications and specific mounting instructions are provided by the manu facturer of the heavy duty anchor that is used NOTICE To install the ceiling anchor plate using heavy duty anchors you must ob tain an individua...

Page 34: ... Spacer Pitch circle Ø Drilled hole Ø HILTI stud anchor CB 1100104 10 62 inch 0 43 inch HST M8 10 Type B Type d0 t hs l Md WAF x A 0 59 3 74 3 26 4 52 50 0 66 0 78 B 0 31 2 55 1 96 2 95 25 0 51 0 39 All figures in inch except Md stated in Nm Abbrevi ation Explanation Abbrevia tion Explanation d0 Nominal drill bit diameter Md Tightening torque t Minimum bore hole depth WAF Width across flats hs Min...

Page 35: ... that the minimum embedding depth hs has been observed 5 Expand the heavy duty anchor using a torque wrench 6 Ensure that the tightening torque Md is observed The heavy duty anchor can be placed under load immediately 7 After one hour retighten the heavy duty anchor applying the prescribed torque Fig 11 Dimensional drawing of heavy duty anchors Steps for the installation of the heavy duty anchor F...

Page 36: ...ilding This can lead to the collapse of building parts and cause serious personal injury ü Therefore 1 In case of incorrect drilling immediately consult the structural engineer responsible 1 Attach ceiling anchor plate 1 to the concrete ceiling 2 Affix the ceiling anchor plate to a heavy duty anchor 3 using a retaining washer 4 and hexagonal nut 5 2 Drill the remaining three boreholes To do so use...

Page 37: ... 6 Installing the spacer block A spacer block can be used to bridge large gaps concrete ceiling suspend ed ceiling The spacer block can be obtained from BERCHTOLD order numbers Section 11 2 The installation of the spacer block is carried out in the same way as the Ceiling CHROMOPHARE F 300 Installation 5 7 Installing a ceiling tube Fig 17 Spacer block over view Special tool Examination light CHROM...

Page 38: ...spended ceilings require the use of a special soffit Item No CB 5392004 A spacer block between the bare ceiling and the suspended ceiling may also be necessary order no CB 1100104 When adapting a light to an existing anchor plate a flange tube with a large flange plate is used Item No CB 5274004 see Section Ceiling CHROMOPHARE F 300 Installation 5 8 Installing the soffit After completion of instal...

Page 39: ...tion Plug contacts can be permanently damaged or destroyed if connectors and couplings are incorrectly paired ü Therefore 1 Make sure the connector coupling pairs are correct 2 Align the contacts on the connector and the socket before in serting the spring arm 1 Push the horizontal arm spring arm 1 into the ceiling tube 2 Fig 20 Secure soffit Fig 21 Installing the spring arm Examination light CHRO...

Page 40: ...ntacts can be permanently damaged or destroyed if connectors and couplings are incorrectly paired ü Therefore 1 Make sure the connector coupling pairs are correct 2 Align the contacts on the connector and the socket before in serting the spring arm Expanding pliers for the locking ring Fig 22 Secure the spring arm Special tool Examination light CHROMOPHARE F 300 Installation and initial start up 4...

Page 41: ...e 1 Never overstretch the locking ring 2 Always replace an accidentally overstretched locking ring with a new one 1 Fit the locking ring 1 into the groove provided for it using expanding pliers Check that the locking ring is fully seated in the groove Fig 23 Push the spring arm into the horizontal arm Fig 24 Fit the locking ring Examination light CHROMOPHARE F 300 Installation and initial start up...

Page 42: ... Incorrect drilling e g drilling into a reinforcement bar may jeopardize sufficient load capacity and load distribution in buildings This can lead to the collapse of building parts and cause serious personal injury ü Therefore 1 In case of incorrect drilling immediately consult the structural engineer responsible Fig 25 Attach cap with plug Examination light CHROMOPHARE F 300 Installation and init...

Page 43: ...ding Research Institute Berlin for installa tion in the tension zone Precise details regarding the planning and installation of fixtures using heavy duty anchors the permis sible loads and the technical structural conditions are stated in the general structural engineering conditions The certifications and specific mounting instructions are provided by the manu facturer of the heavy duty anchor th...

Page 44: ...r stud anchors Fig 26 Components wall mount with heavy duty anchor or stud anchors 1 Heavy duty anchor 4 Horizontal arm 2 Wall 5 Light head 3 Wall bracket with power supply Examination light CHROMOPHARE F 300 Installation and initial start up 44 ...

Page 45: ...ate Fig 27 Wall mount with reinforcement plate components 1 Reinforcement plate 4 Wall bracket with power sup ply 2 Threaded rods M8 5 Horizontal arm 3 Wall 6 Light head Examination light CHROMOPHARE F 300 Installation and initial start up 45 ...

Page 46: ...ll bracket can fall out thereby damaging the sub floor and the mounting surface ü Therefore 1 The strength and stability of the mounting surface must be suffi cient in terms of the total weight of the wall mount 2 Securely install the wall mount using appropriate fixing materials for the nature of the mounting surface NOTICE Do not use heavy duty anchors from other manufacturers or with different ...

Page 47: ... thickness 5 9 inch NOTICE Stud anchor reinforcement plate threaded rods discs and hexagonal nuts are included in the scope of delivery and must be supplied by the customer The threaded rods must at least meet the 8 8 bolt grade ac cording to DIN ISO 898 T1 Anchor type d0 t Md hs Stud anchors 0 31 2 55 25 3 11 Heavy duty anchor 0 31 2 55 50 3 11 Wall type honeycomb brick hollow block plasterboard ...

Page 48: ...ling debris from the borehole using bellows 3 Install wall bracket with the necessary fixings Section on wall bracket instal lation steps 4 Hammer in heavy duty anchor until flush 5 Make sure that the minimum depth of hs is complied with 6 Expand heavy duty anchor using the torque wrench 7 Make sure that the tightening torque Md is complied with The heavy duty anchor can immediately be put under l...

Page 49: ...ply cable through the hole 3 5 12 Installation of horizontal arm CHROMOPHARE F 300 Wall Double Arm and spring arm CHROMOPHARE F 300 Wall Single Arm Expanding pliers for the locking ring 1 Push the horizontal arm spring arm 1 into the wall bracket 2 Fig 31 Expand heavy duty anchor Fig 32 Install wall bracket Special tool Fig 33 Push the spring arm into the wall bracket Examination light CHROMOPHARE...

Page 50: ...retched locking ring with a new one 1 Fit the locking ring 1 into the groove provided for it using expanding pliers Check that the locking ring is fully seated in the groove 5 13 Installation of Spring Arm to the Horizontal Arm CHROMOPHARE F 300 Wall Double Arm Expanding pliers for the locking ring Fig 34 Shim on the shaft Fig 35 Fit the locking ring Special tool Examination light CHROMOPHARE F 30...

Page 51: ...the shim 2 on the shaft 4 CAUTION Material damage due to improper installation Overstretching can permanently damage the locking ring ü Therefore 1 Never overstretch the locking ring 2 Always replace an accidentally overstretched locking ring with a new one 1 Fit the locking ring 1 into the groove provided for it using expanding pliers Check that the locking ring is fully seated in the groove Spec...

Page 52: ...nd 2 2 Secure the tubular stand on the underside of the stand base with the disc 1 retaining washer 2 and screw 3 3 After plugging in the power cable the light is ready for use Fig 38 Attach cap with plug Fig 39 Tubular stand in the base of the stand Fig 40 Secure the tubular stand Examination light CHROMOPHARE F 300 Installation and initial start up 52 ...

Page 53: ...5 15 Mechanical adjustments 5 15 1 Diagrams Fig 41 Spring force setting double arm Examination light CHROMOPHARE F 300 Installation and initial start up 53 ...

Page 54: ...ng tension adjustment 5 15 2 Fine tuning the spring force in the spring arm 1 Carefully insert a thin slotted screwdriver 1 between the blue cover 2 and the spring arm cover 3 Fig 43 Loosen the blue cov er Examination light CHROMOPHARE F 300 Installation and initial start up 54 ...

Page 55: ...ion must be performed in accordance with European standard IEC 60364 710 as well as the currently valid national standards Power switches and fuses must be installed by the customer fuses The supplied fuses and fuse holders must be used The cross section of the connection lines between fuses and transform ers must be at least 1 5 mm NOTICE Detailed circuit diagrams are available from Technical Sup...

Page 56: ...ition when mounting is complete 5 16 2 CHROMOPHARE F 300 Wall 1 Attach the light leads to positions 1 and 2 on the connecting terminals 3 2 Attach mains supply L N and PE leads to the to connecting terminals 3 3 To continue the mounting safely disconnect the power at the main switch 4 4 Secure the power supply using the fuse 5 For the fuse rating see the sticker below the fuse A C main power suppl...

Page 57: ...il BERCHTOLD or the supplier en gaged by BERCHTOLD has subjected the light to a functional test at the place of operation and has instructed the person responsible for the operation of the light in the handling of the light based on the operating manual Fig 48 Covering the wall bracket Examination light CHROMOPHARE F 300 Installation and initial start up 57 ...

Page 58: ... small encroachment pro tection 1 piece CZ 4990904 6 2 Dimensional drawings of ceiling anchor plates and spacer 6 2 1 Anchor Plate CHROMOPHARE F 300 Ceiling Item no anchor plate CB 5103304 Item No reinforcement plate Examination light CHROMOPHARE F 300 Appendix 58 ...

Page 59: ...Fig 49 Dimension sheet for anchor plate CG 5103304 Examination light CHROMOPHARE F 300 Appendix 59 ...

Page 60: ... CHROMOPHARE F 300 Wall Fig 50 Measuring sheet wall bracket 6 2 3 Spacer block Item No spacer block CB 1100104 up to 33 46 inch in length CB 1100204 up to 59 05 inch in length Examination light CHROMOPHARE F 300 Appendix 60 ...

Page 61: ... Measuring sheet spacer block CB 1100104 and CB 1100204 6 3 Fuses terminal voltages 6 3 1 Fuses The following fuses must be provided on site all fuses inactive Examination light CHROMOPHARE F 300 Appendix 61 ...

Page 62: ... 300 ceiling 220 240 V 6 4 Information on electromagnetic compatibility EMC Electrical medical devices such as this are subject to special EMC precautions and must be installed and put into operation in accordance with the instruc tions in the operating manual CHROMOPHARE examination lights are intended for operation in the electro magnetic environments specified below The operator of the lights m...

Page 63: ...ence immunity Immunity tests IEC 60601 test level compliance level Electromagnetic environment guidelines Electrostatic discharge ESD as per IEC 61000 4 2 6 kV Contact discharge Synthetic floors should be an tistatic and the relative hu midity at least 30 8 kV Air discharge Fast transient electrical disturbances bursts as per IEC 61000 4 4 2 kV for mains cables The supply voltage quality should co...

Page 64: ...cial or hos pital environment In order to guarantee inter ruption free operation of the CHROMOPHARE lights the lights must also be connected to an emergency power sup ply in accordance with DIN VDE 0100 710 40 UT t 100 ms 60 drop 70 UT t 500 ms 30 drop 5 UT t 5000 ms 95 drop Radiated RF fields per IEC 61000 4 3 3 V m 80 MHz to 2 5 GHz For image distortion in lights with a built in camera system mo...

Page 65: ... F Fuses 61 H Hazardous areas 22 Hazards 8 Heavy duty anchor 32 I Initial start up 57 Intended use 7 L Lubricants 10 M Model plate 14 O Operating conditions 13 Operator 5 P Packaging 23 24 Performance values 13 Personnel Requirements 6 Protective equipment 8 Installation 27 Protective goggles 8 Protective helmet 27 Q Qualified electricians 6 R Reliability 8 Examination light CHROMOPHARE F 300 65 ...

Page 66: ...on 20 Specialists 6 Staff Initial start up 27 Installation 27 Storage 23 26 Structural Analysis 29 Symbols on the packaging 24 System variants 21 T Technical data 11 Tools 30 Transport 23 25 Forklift 25 Transport inspection 24 Examination light CHROMOPHARE F 300 66 ...

Page 67: ...OLD Corporation 1950 Hanahan Road Charleston SC 29406 Phone 843 569 6100 Phone 800 243 5135 Fax 843 569 6133 Reprints even of excerpts prohibited We reserve the right to make changes in technology and design ...

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