Bentone B 40 A Installation And Maintenance Instruction Download Page 1

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Providing sustainable energy solutions worldwide

178 090 53-3 P93783

2022-11-07

Installation- and maintenance instruction

B 40 A

LMO14.113C2E

AS67CK

Translation of the original instructions.

Summary of Contents for B 40 A

Page 1: ...Providing sustainable energy solutions worldwide 178 090 53 3 P93783 2022 11 07 Installation and maintenance instruction B 40 A LMO14 113C2E AS67CK Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...6 4 2 Inspection and maintenance 16 4 3 Start up 16 4 4 Delivery inspection 16 4 5 Preparing for installation 16 4 6 Oil distribution 17 4 7 Electrical connection 17 4 8 Handling and lifting instructi...

Page 4: ...nly be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to...

Page 5: ...here is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical insta...

Page 6: ...267 When operating with a hot air boiler the LMO24 255 or LMO44 255 control unit must be used Fuels Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensioner B 40 A...

Page 7: ...ir settings Nozzle assembly Scale1 Burner output Air2 1 Scale nozzle assembly and air damper without damper motor 2 Settings air damper with damper motor Do not exceed working field 1 0 0 0 1 0 2 0 3...

Page 8: ...it does not prevent air supply to the burner NB It is important that the spark does not strike against the brake plate or nozzle a b c 2 5 3 5 7 0 9 0 1 0 2 0 Nozzle 45 Solid semisolid 60 Solid semiso...

Page 9: ...43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20 287 247 25 37 301 259 26 51 314 270 27 58 327 281 7 00 26 06 309 266 27 33 324 279 28 55 339 291 29 70...

Page 10: ...256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297 6 50 28 63 340 292 29 63 351 302 30 62 363 312 31 55 374 322 7 00 30 84 366 314 31 91 378 325 32 98 391 336...

Page 11: ...des 4 Nozzle assembly 5 Ignition cable 6 Ignition transformer 7 Photo cell 8 Control box 9 Reset button 10 Cover inspection glass 11 Fan wheel 12 Motor 13 Nozzle assembly adjustment 14 Flame tube 15 A...

Page 12: ...hatches doors water level pressure temperature and other safety devices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system mu...

Page 13: ...13 Bentone 3 2 Wiring diagram Outer electrical connection X1 X2 Mains connection and fuse in accordance with local regulations Bn Brown Bu Blue Gn Ye Ground Yellow Bk Black Gy Grey E106234...

Page 14: ...rner control 3 a b The safety time expires If no flame is established before this time limit the control cuts out If for some reasons the flame disappears after this time limit the burner will make an...

Page 15: ...sed the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes Fals...

Page 16: ...ined at the interval specified in the service schedule If the burner is in a dirty environment service should be done at more frequent intervals 4 3 Start up In order to obtain the correct setting a f...

Page 17: ...ct with oil must be selected in materials that are capable of withstanding the medium s physical properties When installing oil hoses check that the inlet and return hoses are fitted to the appropriat...

Page 18: ...18 Bentone 165 105 03 2 4 8 Handling and lifting instruction The lifting aid are available as spare parts...

Page 19: ...the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 8 Insulate between flame tube and boiler door for reduced heat radiation 9 Install the fan housing on...

Page 20: ...t the settings so that they are adapted to the installation and the fuel used B 40 A Burner output 265 kW Estimated nozzle output 265 11 86 22 3 kg h Calorfic value Fuel oil 11 86 kWh kg This provides...

Page 21: ...ncreases air quantity and lock the damper position with screw E The damper position can be read on the damper scale F Check air settings with flue gas analysis 6 5 Brake plate adjustment The position...

Page 22: ...temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Te...

Page 23: ...n the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open t...

Page 24: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 25: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 26: ...ing the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 6 1 2 Check oil line seals When the burner has been...

Page 27: ...ct hoses oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electri...

Page 28: ...3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cl...

Page 29: ...ssary 9 Install flame tube be sure to install the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 10 Refit fan housing and fixing flange lock with nut G 1...

Page 30: ...the air damper and air intake I lubricate the damper shaft if necessary 6 Refit air damper and regulator 7 Refit the intake grille 8 Switch on the main power and open the fuel supply 9 Start burner an...

Page 31: ...ion Before obtaining access to electrical and fuel line components all supply circuits must be disconnected When servicing replacing components that affect combustion flue gas analysis and soot test m...

Page 32: ...at both ends 6 Refit hoses connection pipes and electrical connection 7 Switch on the main power and open the fuel supply 8 Bleed the pump start the burner and set the correct oil pressure see Technic...

Page 33: ...1 Disconnect the main power and switch off the fuel supply 2 Note the connection of the existing component and disassemble 3 Fit new component with same connection or with specified alternative conne...

Page 34: ...the vibration sensor 7 8 Vibrations Maximum permitted vibration level is 5 0 mm s Check tightness of fasteners Check fan wheel for damage and contamination replace if necessary Check motor shaft and b...

Page 35: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 36: ...ck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the...

Page 37: ...Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using im...

Page 38: ...d 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke numbe...

Page 39: ...References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K...

Page 40: ...gulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the require...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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