Bentone B 30 A2.2 Installation And Maintenance Instruction Download Page 1

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Providing sustainable energy solutions worldwide

178 095 52-3

P93783 2022-11-01

Installation- and maintenance instruction

B 30 A2.2

LMO24.255C2E

A2L 65 CK

Translation of the original instructions.

Summary of Contents for B 30 A2.2

Page 1: ...Providing sustainable energy solutions worldwide 178 095 52 3 P93783 2022 11 01 Installation and maintenance instruction B 30 A2 2 LMO24 255C2E A2L 65 CK Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...4 6 Oil distribution 17 4 7 Electrical connection 17 4 8 Handling and lifting instruction 18 5 Mounting of burner on boiler 19 5 1 Check oil line seals 19 5 2 Example of Basic settings 20 5 3 Setting...

Page 4: ...nly be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to...

Page 5: ...here is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical insta...

Page 6: ...iler the LMO24 255 or LMO44 255 control unit must be used Fuels HVO XTL according to EN 15940 Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensions B 30 A2 2 Min...

Page 7: ...ole pattern on the boiler is designed for burner flange 0 20 40 60 80 100 0 2 4 6 8 10 75 100 125 150 175 200 160303 219 kW Air settings Nozzle assembly Scale1 Burner output Air2 1 Scale nozzle assemb...

Page 8: ...8A Elmin preheater excluded 1 30A 281W Elmax preheater excluded 1 40A 297W PSB 0 NOX class 4 NOX GCV preheater excluded 119mg kWh Noise level 82dBA 1 Max operating current see data plate 2 6 Technica...

Page 9: ...pump model NB It is important that the spark does not strike against the brake plate or nozzle 2 7 Setting of ignition electrodes and brake plate 2 8 Nozzleandpumppressure Due to different furnace geo...

Page 10: ...43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20 287 247 25 37 301 259 26 51 314 270 27 58 327 281 7 00 26 06 309 266 27 33 324 279 28 55 339 291 29 70...

Page 11: ...256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297 6 50 28 63 340 292 29 63 351 302 30 62 363 312 31 55 374 322 7 00 30 84 366 314 31 91 378 325 32 98 391 336...

Page 12: ...6 Ignition transformer 7 Reset button 8 Electric panel 9 Cover inspection glass 10 Switch I II 11 Switch 0 I 12 Fan wheel 13 Motor 14 Nozzle assembly adjustment 15 Flame tube 16 Damper motor 17 Photo...

Page 13: ...ices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system must be separated so that the outgoing signal is not placed in the sa...

Page 14: ...lamp in the control is lit Press the reset button and the burner re starts 3 2 1 List of components A1 Oil burner control B1 Flame detector F1 Fuse H1 Lamp low capacity H2 Lamp high capacity H3 Lamp...

Page 15: ...em by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light durin...

Page 16: ...ined at the interval specified in the service schedule If the burner is in a dirty environment service should be done at more frequent intervals 4 3 Start up In order to obtain the correct setting a f...

Page 17: ...ct with oil must be selected in materials that are capable of withstanding the medium s physical properties When installing oil hoses check that the inlet and return hoses are fitted to the appropriat...

Page 18: ...18 Bentone 165 105 03 2 4 8 Handling and lifting instruction The lifting aid are available as spare parts...

Page 19: ...o install the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 8 Insulate between flame tube and boiler door for reduced heat radiation 9 Install the fan h...

Page 20: ...kg h Calorfic value Fuel oil 11 86 kWh kg This provides the following nozzle according to the nozzle table see Technical data 156 kW distributed over 2 nozzles Nozzle Step 1 1 75 Gph 91 kW Nozzle Ste...

Page 21: ...be changed Low load Set control switch for load position to position II high load Turn orange cam disc to 0 to reduce airflow and to 90 to increase airflow Return the control switch to position I low...

Page 22: ...ssure range 8 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return plug 3 Nozzle outlet G 1 8 Stage 2 and Stage 1 4 Pressure gauge port G 1...

Page 23: ...ng in two pipe operation is automatic it is assured by a bleed flat on the piston In one pipe operation the plug of a pressure gauge port must be loosened until the air is evacuated from the system Cu...

Page 24: ...1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 144...

Page 25: ...culated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 26: ...r surfaces may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after servicing 8 7 5 4 3 12 10 7 8 11 10 7 8 Filter Gasket When servicing replacing c...

Page 27: ...combustion 6 7 Replacing the gasket seal pump 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 Ins...

Page 28: ...3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cl...

Page 29: ...ssary 9 Install flame tube be sure to install the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 10 Refit fan housing and fixing flange lock with nut G 1...

Page 30: ...or and mounting plate on the air intake Make sure the damper shaft is properly mounted 11 Refit the intake grille 12 Release the button on the damper motor 13 Switch on the main power and open the fue...

Page 31: ...the damper shaft 11 Install the new damper motor on the mounting plate 12 Connect the damper motor cable 13 Refit the damper motor and mounting plate on the air intake Make sure the damper shaft is p...

Page 32: ...ion Before obtaining access to electrical and fuel line components all supply circuits must be disconnected When servicing replacing components that affect combustion flue gas analysis and soot test m...

Page 33: ...at both ends 6 Refit hoses connection pipes and electrical connection 7 Switch on the main power and open the fuel supply 8 Bleed the pump start the burner and set the correct oil pressure see Technic...

Page 34: ...1 Disconnect the main power and switch off the fuel supply 2 Note the connection of the existing component and disassemble 3 Fit new component with same connection or with specified alternative conne...

Page 35: ...the vibration sensor 7 9 Vibrations Maximum permitted vibration level is 5 0 mm s Check tightness of fasteners Check fan wheel for damage and contamination replace if necessary Check motor shaft and b...

Page 36: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 37: ...ck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the...

Page 38: ...Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using im...

Page 39: ...d 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke numbe...

Page 40: ...References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K...

Page 41: ...gulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the require...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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