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BendPak XPR-7TR Installation And Operation Manual Download Page 43

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MAINTENANCE RECORDS

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Summary of Contents for XPR-7TR

Page 1: ...epair this equipment with out reading this manual and the important safety instruc tions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 www bendpak com Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual 7 000 POUND CAPACITY SURFACE MOUNTED TWO POST TURF LIFT MODEL XPR 7TR VERSION...

Page 2: ...air or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required ma...

Page 3: ...he lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as...

Page 4: ...rough Assembly 14 Step 8 Mounting the Hydraulic Power Unit 15 Step 9 Installing Safeties and Safety Cables 16 17 Step 10 Installing Hydraulic Hoses 17 18 Step 11 Routing the Equalizer Cables 18 Step 12 Installing Overhead Microswitch and Cable 19 Step 13 Installing Power Unit Hose Assy and Powerside Safety Cover 20 Step 14 Lift Arm Installation 21 Step 15 Front Wheel Cradle Installation 22 Step 16...

Page 5: ...or or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information ...

Page 6: ...t is approved by the manufacturer 7 DO NOT override self closing lift controls 8 REMAIN CLEAR of lift when raising or lowering vehicle 9 CLEAR AREA if vehicle is in danger of falling 10 ALWAYS INSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK Thi...

Page 7: ...lt surface or any surface other than concrete DO NOT install or use this lift on expansion seams or on cracked or defective concrete DO NOT install or use this lift on a second elevated floor without first consulting building architect DO NOT install or use this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS 7 000 Lb Models 4 Min Thickness 3 000 PSI DANGER All models MUST b...

Page 8: ... Description Qty Top Trough Assembly with Trip Stop and Equalizer Pulleys Installed 1 Right Front Short Arm Assembly 1 Right Rear Long Arm Assembly 1 Left Front Short Arm Assembly 1 Left Rear Long Arm Assembly 1 Offside Post with Lift Head Assembly 1 Powerside Post with Lift Head Assembly 1 Left Front Sliding Receiver 1 Right Front Sliding Receiver 1 Front Wheel Cradle Assembly 2 Rear Wheel Cradle...

Page 9: ...ngs Pay attention when installing the Cylinders in step three to ensure that each Fitting points towards the entrance side of lift See Fig 3 4 5 Slide the Carriage all of the way back down until the Cylinder makes contact with the base plate of the Column 6 Route both Hoses in their respective Columns PRIOR to raising Columns to their vertical position When rout ing the Hydraulic Hose through the ...

Page 10: ... carpenters chalk line to layout a grid for the post locations Keep all dimen sions and squareness within 1 8 or malfunctioning of the lift can occur See page 11 4 After the Post locations are properly marked use a chalk or crayon to make an outline of the Posts on the floor at each location using the Post Base Plates as a template See Fig 4 1 5 Double check all dimensions and make sure that the l...

Page 11: ...11 FLOORPLAN CAPACITY MODEL XPR 7TR Dim A 3683mm 145 CAPACITY 7 000 Lbs ...

Page 12: ...12 MAIN ASSEMBLY VIEW ...

Page 13: ...n tap into each hole with a hammer until the washer rests against the Base Plate Be sure that if shimming is required that enough threads are left exposed See Fig 5 2 5 If shimming is required insert the shims as necessary under the Base Plate so that when the anchor bolts are tightened the Columns will be plumb See Fig 5 3 6 With the shims and anchor bolts in place tighten by securing the nut to ...

Page 14: ...ers 3 YOU MUST POSITION THE SWITCH ENCLOSURE ADJACENT POWERSIDE COLUMN See Fig 7 1 14 WARNING If the anchor bolts were loosened to aid on the installation of the top trough tighten anchor bolts as indicated in Step 5 items 4 6 Fig 7 1 NOTE To ease installation of the Top Trough it helps to keep the anchor bolts loose on one of the Columns until the Top Tough is mounted NOTE In order to route the e...

Page 15: ...e to pump can occur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power un...

Page 16: ...e Column insert the non looped end of the Safety Cable through the hole located to the right of the Offside Safety Weldment See Fig 9 3 3 Route the Cable under the Pulley and take it up to the Top Trough See Fig 9 4 DANGER ENSURE THAT BOTH THE POWERSIDE OFFSIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION Fig 9 1 Fig 9 2 Fig 9 3 Fig 9 4 ...

Page 17: ...ydraulic Lines 1 Install the Bulkhead Tee fitting into the Powerside Column The through hole is located approximately 90 inches from the floor on the back wall of the Powerside Column 2 Connect the Powerside Cylinder Hose to the Tee Fitting Be sure to route the hose through the Retainer Rings inside the columns 3 Route the Offside Cylinder Hose Crossover Hose up through the Offside Post and across...

Page 18: ...aulic Hose through the Columns make sure to route through the retain ing rings welded inside each Column Make sure that the Hose is clear of any moving parts It may be necessary to tie Hose clear by using nylon tie straps or wire DANGER Make sure that the safety locks on each Column are fully engaged before attempting to route Equalizer Cables and or Hoses Carriages must be equal height from the f...

Page 19: ...ute Hose up through Column and across Top Trough through hole on Top Trough into Microswitch Box See Fig 12 3 CAUTION Microswitch Cable must be run through Clips in Column and Top Trough Failure to do so can cause damage to the lift Fig 12 1 Fig 12 2 Fig 12 3 DANGER ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH O...

Page 20: ...tting on Power Unit See Fig 13 2 3 Connect other end of Power Unit Hydraulic Hose Assy to the Bulkhead Fitting See Fig 13 3 DO NOT USE TEFLON TAPE ON JIC FITTINGS 4 After Safeties have been adjusted and checked for proper operation install and Tighten Powerside Safety Cover and Offside Safety Cover mounting bolts See Fig 13 4 and 13 5 20 Fig 13 4 Fig 13 5 Fig 13 3 Fig 13 1 WARNING Power Unit Hydra...

Page 21: ...nt See Fig 14 1 2 Drop Lift Head Pin into right side Lift Carriage and through holes in Lift Arms 3 Install Snap Ring onto Lift Pin See Fig 14 2 4 Repeat procedures in Step 1 4 with Left Rear Lift Arm Assembly 5 Install the Lift Arm Tie Plate onto the arms using the 4 bolts 4 flat washers 4 lock washers tighten to approx 25 ft Lbs See Fig 14 3 6 Repeat procedures in Step 1 6 for the Right Front an...

Page 22: ...ee Fig 15 2 3 Slide the Left Front Wheel Cradle assembly into the Sliding Receiver See Fig 15 3 4 Install Stop Plate onto the end of the Wheel Cradle Arms with two Hex Head Bolts See Fig 15 4 5 Repeat procedures in Step 1 4 for the Right Hand Side Sliding Receiver and the Right Front Wheel Cradle Assem blies DANGER STOP PLATES MUST BE INSTALLED BEFORE OPERATING THE LIFT Fig 15 1 Fig 15 2 Fig 15 3 ...

Page 23: ...e Assembly onto the Rear Long Left and Right Lift arms See Fig 16 1 16 2 2 Install two of the Stop Plates onto the Left and Right Long Lift Arms using the Hex Head Bolts See Fig 16 3 Fig 16 1 Fig 16 2 Fig 16 3 DANGER STOP PLATES MUST BE INSTALLED BEFORE OPERATING THE LIFT ...

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Page 25: ...n inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product ...

Page 26: ...ay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fuse For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF A...

Page 27: ...TON MICROSWITCH OVERHEAD MICROSWITCH AC COM N O N C COM N C N O L1 L2 GROUND 4 1 5 8 WIRING DIAGRAM Overhead Microswitch 220V Single Phase XPR TWO POST 04 11 08 J All wiring must be performed by a certified electrician only ...

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Page 29: ... sure that all Safety Locks are cleared and free 6 Continue pressing the raise button until the Cables get taught and the lift starts to move 8 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lower ing Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAF...

Page 30: ...continue pressing button after lift reaches full height Damage to motor can occur if continued 3 Lower the lift only HALF WAY by pressing the SAFETY RELEASE handle inward then pressing in the DOWN lever on power unit 4 With the lift at half height slowly loosen the BLEED SCREWS located at the top of each Cylinder to bleed trapped air DO NOT completely remove bleed screws Retighten after trapped ai...

Page 31: ...31 OPTIONAL EQUIPMENT INSTALLATION ...

Page 32: ...ine of site on the lift AT ALL TIMES ALWAYS make sure that ALL LOCKS are disengaged If one of the locks inadvertently locks on descent the lift and or vehicle may disrupt causing personal injury or death WEEKLY MAINTENANCE 1 Lubricate all rollers with general purpose oil or WD 40 2 Check all Cable connections bolts and pins to insure proper mounting 3 Lubricate Safety Lock pivot points with genera...

Page 33: ...HLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate columns with grease Inspect all anchors bolts and retighten if necessary Check all columns for squareness and plumb Inspect all pivot arms pins making sure they are properly secure Check equalize...

Page 34: ... similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROK...

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Page 37: ...ian The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the manuf...

Page 38: ...edures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting...

Page 39: ...d start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 40: ...w part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 2...

Page 41: ...ce inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Retu...

Page 42: ...lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydrau...

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Page 44: ...N 8 1 4 1 E L A M E R A L F E L A M 7 3 O T B 2 F N U 0 2 6 1 7 G N O L 2 4 2 2 0 3 J 6 5 T P N 5 7 3 0 9 B R O A M W O B L E 0 9 E R A L F E L A M 7 3 B 2 F N U 8 1 6 1 9 B 2 T P N 8 1 8 3 O T G N I R O E L B A T S U J D A 1 1 3 R E W O P 1 5 5 1 B A T I N U T I N U R E W O P 1 2 3 3 4 5 P 0 8 x 5 0 1 K C O L B R E V O C C I T S A L P R P X 2 A 3 3 E V E E L S L A V O P M I R C E L B A C Y T E F ...

Page 45: ...3 0 1 0 2 9 1 2 2 4 2 3 2 5 2 6 2 6 4 4 4 7 2 5 4 1 2 9 4 1 3 1 6 1 1 4 2 3 5 1 1 2 1 7 1 0 3 7 3 3 4 5 3 1 E L A C S 3 F O 2 T E E H S V E R O N G W D E Z I S E L T I T R D D O O W N O M E L 5 4 6 1 0 6 0 3 9 A C A L U A P A T N A S A A F R T 7 R P X Y L B M E S S A T F I L F R T 7 R P X ...

Page 46: ...2 4 9 6 5 2 X A M 1 1 0 1 8 9 7 2 2 0 1 1 0 3 6 4 3 2 8 1 9 3 8 2 5 4 1 E L A C S 3 F O 3 T E E H S V E R O N G W D E Z I S E L T I T R D D O O W N O M E L 5 4 6 1 0 6 0 3 9 A C A L U A P A T N A S A A F R T 7 R P X Y L B M E S S A T F I L F R T 7 R P X ...

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Page 48: ...For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com ...

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