BendPak 5175820 Service Manual Download Page 1

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BendPak, Inc. Corporate Office

1645 Lemonwood Drive

Santa Paula, CA 93060 USA

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Customer Service Desk / Warranty

Customer Service Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Parts Orders

Customer Service Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Domestic Sales & Service

USA Sales Representatives

Office Tel: 1-805-933-9970

Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

International Sales & Service

Office Tel: 1-805-933-9970

Exports Dept: 1-805-933-9970 EXT. 192

Ext. Toll Free US/Canada: 1-800-253-2363

Fax: 1-805-933-9160

[email protected]

Service Manual

SERVICE PARTS & DIAGRAMS

This guide is a troubleshooting reference used for maintaining and

servicing your Bend Pak product. It provides comprehensive information

on identifying serviceable parts and components and assists in

troubleshooting problems and performing assembly /disassembly

procedures.

BENDPAK

HD-9AE

PRODUCT SKU

5175820

DRAWING Nº

5260527

Summary of Contents for 5175820

Page 1: ...resentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing you...

Page 2: ... TM 01414 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AG 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 5260527 HD 9AE PRODUCTION LIFT VER D CE CERT 0...

Page 3: ...m 188 504in 483 0mm 19 016in 19 606in 498 0mm 37 047 MIN 41 142in MAX 941 0 MIN 1045 0mm MAX 224 286in 5696 9mm 127 165in 3230 0mm 68 858in 1749 0mm DRIVE THRU FRONT VIEW 4 240in 107 7mm DETAIL A SCALE 1 10 4 028in 102 3mm DETAIL B SCALE 1 10 SHEET 2 OF 3 REV DWG NO A SIZE TITLE AG 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260527 HD 9AE PRODUCTION LIFT VER D CE CERT 1 45 SCALE ...

Page 4: ... HD 7 7500 9 SPACER SAFETY LADDER 17 5mm LG 4 B 14 5535013 NUT M10 x 1 5 NL 4 15 5545341 WASHER M10 x Ø20 FLAT 8 16 5530167 HHB M10 x 1 5 x 45mm 4 REVISION REV DESCRIPTION DATE EDITED BY ECO W UPDATED BOM REVISION 07 14 2021 TM 01316 X UPDATED BOM REVISIONS 12 13 2021 TM 01367 Y REPLACED 5215616 WITH 5216153 AND 5215617 WITH 5216154 05 24 2022 TM 01414 WHERE USED HD 9AE SHEET 1 OF 1 REV DWG NO A S...

Page 5: ...SHCS M8 x 1 25 x 20mm 4 10 5700237 HD 9AE FILLER PLATE 1 A REVISION REV DESCRIPTION DATE EDITED BY ECO R UPDATED BOM REVISION 07 07 2020 TM 01174 T UPDATED BOM REVISION 07 13 2021 TM 01316 U UPDATED BOM REVISION 12 10 2021 TM 01367 NEXT ASSEMBLY 5245394 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN U 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION...

Page 6: ...SHEET 2 OF 2 REV DWG NO A SIZE TITLE U 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215512 HD 9AE POWER SIDE RAMP ASSEMBLY 1 10 SCALE ...

Page 7: ... J UPDATED BOM REVISION 12 10 2021 TM 01367 WHERE USED HD 9AE SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIE...

Page 8: ... NPT 2 16 5540010 E RING Ø32mm OD DIN 6799 2 17 5505030 PUSH ON CLIP Ø10mm SS 2 18 5530756 HHB M6 x 1 0 x 25mm 2 19 5755136 AIR CYLINDER SPACER 12mm 2 A 20 5755137 AIR CYLINDER SPACER 25mm 2 A 21 5755157 D4 12 HD 7 7500 9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A 22 5535230 NUT 1 4 28 JN 2 NEXT ASSEMBLY 5245394 WHERE USED HD 9AE REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FR...

Page 9: ...2 16 5550087 FTG ELB 04 COMP x 02 NPT 2 17 5540010 E RING Ø32mm OD DIN 6799 2 18 5505030 PUSH ON CLIP Ø10mm SS 2 19 5755136 AIR CYLINDER SPACER 12mm 2 A 20 5755137 AIR CYLINDER SPACER 25mm 2 A 21 5755157 D4 12 HD 7 7500 9 CROSSTUBE SPACER Ø16 x Ø10 x 50 2 A 22 5535230 NUT 1 4 28 JN 2 NEXT ASSEMBLY 5245394 WHERE USED HD 9AE REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FR...

Page 10: ...4 A 19 5700072 WHEEL CHOCK 2 B 20 5735663 HD 9 RAMP STRAP BOLT ON 1 B 21 5545347 WASHER M12 FLAT WASHER 2 22 5530375 HHB M12 x 1 75 x 25 CL12 9 2 23 5535012 NUT M12 x 1 75 NL 2 24 5716005 D4 12 HD 7 7500 9 14 HDSO 14 POLYETHYLENE SLIDE BLOCK 16 M 25 5210241 4 POST LIGHT DUTY CE PARTS BAG 1 A 26 5930195 ANTI SLIP TAPE 6 x 24ft 1 REVISION REV DESCRIPTION DATE EDITED BY ECO R ADDED 5210241 REMOVED 55...

Page 11: ... 7 x 12 BOC 2 17 5535010 NUT M4 X 0 7 NL 2 18 5745050 SLIP PLATE LOCK PIN 4 19 5545535 C WASHER SHIM FOR LIFTS 20 20 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 REVISION REV DESCRIPTION DATE EDITED BY ECO D REPLACED 5550004 WITH 5550089 5550489 WITH 5550395 UPDATED NEXT ASSEMBLIES 10 29 2013 TM 00593 E ADDED 5550025 AND 5580012 12 13 2019 CA 01120 F REMOVED 5550025 07 13 2021 TM 01316 NEXT ASSEMBLY ...

Page 12: ...mm FLAT 2 5 5535020 NUT M3 x 0 5 NL 2 6 5550087 FTG ELB 04 COMP x 02 NPT 1 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 NEXT ASSEMBLY D4 12 SERIES HD SERIES HDS SERIES HDSO SERIES PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REP...

Page 13: ... NO PART NUMBER DESCRIPTION QTY REV 1 5600194 HD 9SW 9AE DRIVE UP RAMP WELDMENT 1 F 2 5716054 APPROACH RAMP EDGE GUARD 1 A 3 5530093 HHB M6 x 1 x 20 3 4 5545005 M6 FLAT WASHER 3 5 5535357 NUT M6 x 1 0 NL 3 NEXT ASSEMBLY 5245078 5245079 5245080 5245394 WHERE USED HD 9AE HD 9SW HD 9SW E HD 9SWX SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROP...

Page 14: ...M 5215129 01 29 2019 TM 01039 B UPDATED TITLE TO REFLECT WHERE USED UPDATED BOM REVISIONS AND NEXT ASSEMBLIES 12 20 2019 TM 01120 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PE...

Page 15: ...5 5250294 5250081 5250187 5250295 5250082 5250188 5250336 5250143 5250189 5250337 5250144 5250191 5250338 5250164 5250193 5250364 5250167 5250194 5250168 5250195 5250169 5250278 5250172 5250286 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK I...

Page 16: ...45 FTG ELB Ø1 4 CRIMP x 04 JIC 1 WHERE USED HD 7500BL HD 9 HD 9XL HD 9ST HD 9AE HD 973P HD 973P G GP 9F D4 9 D4 12 D4 12A NEXT ASSEMBLY 5250081 5250167 5250169 5250185 5250188 5250193 5250274 5250294 5250295 5250319 5250336 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS ...

Page 17: ...PSI OR 393 BAR WORKING PRESSURE MINIMUM 17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM 3 80mm MIN BEND RADIUS COLOR BLACK ADDITIONAL CONTACT INFORMATION Xin Yurong Shandong Ningjin High Energy Hose Co Ltd Tel 86 534 5421821 No 7 Taishan Rd Industrial Park Ningjin County Shandong China Approved Vendor Vendor Part Contact AUTHORIZED COMPONENT PROVIDER 1 Ningjin Hydraulic Hose Co 5570129 86 534 ...

Page 18: ... 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595377 HD 9AE CABLE ASSEMBLY Ø10 x 3865mm ST 01 17 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE...

Page 19: ... 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595378 HD 9AE CABLE ASSEMBLY Ø10 x 5350mm ST 01 17 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE...

Page 20: ... 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595379 HD 9AE CABLE ASSEMBLY Ø10 x 8601mm ST 01 17 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE...

Page 21: ...F 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595381 HD 9AE CABLE ASSEMBLY Ø10 x 10101mm ST 01 17 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANG...

Page 22: ... NOTE TO PAINT REMOVED GRIT NOTE 07 19 2018 02 03 2020 TM CA 00975 01120 F PLACEMENT OF 5755090 REMOVED WELD FROM BOTTOM SPECIFIED FULL WELD ON TOP UPDATED BOM REVISION 12 09 2021 TM 01367 NEXT ASSEMBLY 5215513 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN F 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROP...

Page 23: ...B 21 5736202 HD 7 7500 9 RAMP BOLT PLATE 2 SHEAVE 1 D 22 5736201 HD 7 7500 9 RAMP END PLATE 2 SHEAVE 1 B REVISION REV DESCRIPTION DATE EDITED BY ECO C UPDATED BOM REVISION 09 02 2014 TM 00664 D D 001 D 002 REMOVED 5760090 ADDED RAL NUMBER TO NOTES ADDED GLOSS NOTE TO PAINT REMOVED GRIT NOTE 04 22 2016 01 06 2017 02 03 2020 TM TS CA 00741 00798 01120 E PLACEMENT OF 5755090 REMOVED WELD FROM BOTTOM ...

Page 24: ...HDSO 14 CARRIAGE TIE BLOCK 2 C WHERE USED HD 9AE REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5600591 04 29 2022 TM 01414 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHO...

Page 25: ...HDSO 14 CARRIAGE TIE BLOCK 2 C WHERE USED HD 9AE REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5600590 04 29 2022 TM 01414 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHO...

Page 26: ... PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TS DIMENSIONS ARE IN MM TOLERANCES 0 1 5 0 0 0 5...

Page 27: ...NUAL Detailed Description Print Settings for BendPak Manuals Unless otherwise specified use these settings for printing BendPak manuals Color Black and white Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279 mm or between Binding Saddle stitched Paper 100 to 120 gsm 27 to 32 pound uncoated Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 28: ...il visual confirmation is made that the lift is engaged on its Safety Locks Refer to the manual for proper Safety Lock procedures and additional instructions IMPORTANT OPERATION MAINTENANCE INSTRUCTIONS PLEASE READ TO RAISE LIFT 3 Position vehicle tires at the center of each Platform 3 Set parking brake or use wheel chock to hold vehicle in position 3 Before raising vehicle be sure all personnel a...

Page 29: ...uct_Data_Label_5905940 New pdf Size 4 5 W x 2 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over lami nate No gloss for abrasion chemical and ultra violet protection Safety Instructions If attachments ac...

Page 30: ...DE MAX PSI BAR WARRANTY VOID IF DATA PLATE IS REMOVED SERIAL NUMBER UPC VOLTAGE 110 240V 50 60 Hz 1 Ph 380 415V 50 60 Hz 3 Ph 208 240V 50 60 Hz 1 Ph 208 440V 50 60 Hz 3 Ph CE APPROVED LIFTS ONLY NON CE APPROVED LIFTS ONLY 4 Post Lifts Product Decal Positioning H SLIPPERY WHEN WET OR ICY Use caution when driving onto wet or icy drive up ramps and platforms DO NOT walk on lift surfaces that are wet ...

Page 31: ...re on the list of over 900 chemicals identified by the State of California to cause cancer birth defects or reproductive harm ALWAYS use this product in accordance with the manufacturer s instructions For more information go to www p65warnings ca gov PN 5905775 PN 5906044 L American_Owned_50_Years_Logo pdf Trim 4 W x 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 4 C Proc...

Page 32: ... other side of lift Front Back of post Back of post Front Back of post M E C Back of Post Top to Bottom G D I J or K F Front of Post Top to Bottom FOR ALI APPROVED LIFTS ONLY SEE NEXT PAGE FOR LABEL PLACEMENT HEIGHT 4 Post Lifts Product Decal Positioning ...

Page 33: ... NRTL LISTED MET US A L X X S A M P L E X X N B Views of Powerside Post DEPENDS ON LIFT MODEL AND CAPACITY BOTTOM OF POST TO BOTTOM OF LABEL BACK OF POST FRONT OF POST SIDE OF POST ALI APPROVED LIFTS ONLY D I Jor K F G M CALIFORNIA PROPOSITION 65 WARNING WARNING This product can expose you to chemicals including styrene and vinyl chloride which are on the list of over 900 chemicals identified by t...

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