background image

1

SD-03-4508

Bendix

®

 SR-1

 Spring Brake Valve

1/4  P.T.

RES. #1

1/4 P.T.

DELIVERY

1/4 P.T.

SUPPLY

PISTON SPRING

(14)

O-RING

(LARGE)

(18)

PISTON

SPRINGS (14)

FIGURE 1 - EXTERIOR VIEW

COVER (13)

1/4 P.T.

CONTROL

FIGURE 2 - SECTIONAL VIEW

DESCRIPTION:

The SR-1

 spring brake valve is used in dual or “split” air

brake systems equipped with spring brake actuators. The
function of the SR-1

 valve is to supply a specific, limited

hold-off pressure to the spring brakes, and in the event of
loss of No. 1 service air pressure, to modulate the spring
brakes through the use of the service brake valve.

The valve has four identified 1/4" N.P.T.F. ports and a
diaphragm protected exhaust port. Two 5/16" diameter holes
are provided in the integral mounting bracket of the valve
body. The SR-1

 valve must be mounted with the exhaust

port down toward the road surface.

OPERATION - INITIAL AIR SYSTEM CHARGE

Upon initial charge, air from #1 & #2 service reservoirs flows
through the park control valve and enters the SR-1

 valve

supply port. Air entering the supply port flows past inlet and
exhaust valve B to the underside of piston B and out the
delivery port of the SR-1

 valve to the emergency air

connection at the spring brake actuator. Note that the springs
above piston B force it into contact with inlet and exhaust
valve B. In the position shown the exhaust is closed and the
inlet is open.

Air flowing from the No. 1 reservoir only enters the reservoir
port of the SR-1

 valve. This air remains under piston A as

system pressure builds. With No. 1 reservoir pressure below
approximately 55 P.S.I. the spring above piston A forces it
into contact with inlet and exhaust valve A causing the
exhaust to seal and the inlet to open.

With air system pressure above approximately 55 P.S.I. in
No. 1 & 2 service reservoirs, piston A has moved against
the force of the spring above it, allowing the inlet of valve A
to close and opening the hollow exhaust passage through
piston A.

OPERATION - AIR BRAKE SYSTEM FULLY
CHARGED

When air pressure beneath piston B is approximately 95*
P.S.I., piston B rises slightly, against the force of the springs
above it, allowing the inlet of valve B to close. The exhaust
through valve B remains closed. The closing of the inlet
portion of valve B retains approximately 95* P.S.I. in the
hold- off cavity of the spring brake actuators while allowing
full air system pressure to build elsewhere.

*Note: Other spring brake hold-off pressures are supplied

according to the vehicle manufacturer’s
specifications. 95 P.S.I. was chosen only for the
purpose of explanation.

PISTON (15)

PISTON O-RINGS

(16)

VALVE (12)

VALVE SPRING (11)

VALVE STOP (10)

O-RING (9)

CAP NUT

(8)

PISTON (17)

O-RING

(SMALL) (19)

BODY

CHECK

VALVE SPRING (2)

PIPE PLUG

(1)

CHECK

VALVE (4)

EXHAUST

COVER (5)

DIAPHRAGM

(6)

INLET &

EXHAUST

VALVE (7)

Summary of Contents for SR-1 SPRING BRAKE VALVE

Page 1: ...ust valve B In the position shown the exhaust is closed and the inlet is open Air flowing from the No 1 reservoir only enters the reservoir port of the SR 1 valve This air remains under piston A as system pressure builds With No 1 reservoir pressure below approximately 55 P S I the spring above piston A forces it into contact with inlet and exhaust valve A causing the exhaust to seal and the inlet...

Page 2: ...S 1 PARK CONTROL MODULATOR SUPPLY RESERVOIR 1SERVICE RESERVOIR 2SERVICE RESERVOIR DOUBLE CHECK VALVE LQ 4 VALVE LP 3 INDICATOR R 8 VALVE R 8 VALVE SB 3 SB 3 SB 3 SB 3 1SERVICE RESERVOIR 2SERVICE RESERVOIR DOUBLE CHECK VALVE PARK CONTROL SB 3 PISTON B CHECK VALVE INLET EXHAUST A PISTON A INLET EXHAUST B EXHAUST ...

Page 3: ...lve A No movement of the internal components of the SR 1 valve takes place Air from the No 1 delivery circuit of the dual brake valve actuates the service section of the spring brake actuators OPERATION SERVICE APPLICATION WITH LOSS OF NO 2 RESERVOIR PRESSURE In the event air pressure is lost in the No 2 reservoir the No 1 reservoir and the parking control valve will be protected via the double an...

Page 4: ...closes the hollow exhaust passage of piston A Continued movement of the piston opens the inlet of valve A The No 2 service reservoir and the park control valve are protected from pressure loss by the action of the double check valve When a service application of the dual brake valve is made air delivered from the No 2 delivery circuit of the dual brake valve enters the SR 1 valve control port Air ...

Page 5: ...l valve in the park position Observe that the spring brake actuators apply promptly In the delivery port of the valve install a test gauge known to be accurate Place the parking control valve in the release position Observe that the spring brake actuators release fully 2 With the parking control valve in the release position note the gauge pressure reading Check the vehicle manual for the correct ...

Page 6: ...an be expected to fall off after assembly is accomplished Do not retorque after initial assembly torques fall 1 Assemble the check valve 4 and valve spring 2 and install in body 2 Apply pipe sealant to the socket head pipe plug 1 and install in the body Tighten to 130 170 inch pounds torque 3 Install inlet and exhaust valve assembly 7 in valve body 4 Secure the exhaust cover 5 with two 10 24 phill...

Page 7: ...safely removes all electrical power from the vehicle 6 Never exceed manufacturer s recommended pressures 7 Never connect or disconnect a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components and kits Replacement hardware tubing hose fittings etc must be of equ...

Page 8: ...8 BW1589 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 3 2004 Printed in U S A ...

Reviews: