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Belanger® Equipment Owner’s Manual

Saber® SL2: E-1063 Operator Station

Copyright 2011

Belanger, Inc

®

This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You
may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.

®

The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is
for reference purposes only and does not imply sponsorship or approval of Belanger, Inc.

®

by these companies or any

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Summary of Contents for SABER SL-2

Page 1: ...1063 OPERATOR STATION PROGRAMMING AND OPERATION MANUAL Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 www Belangerinc com 1MANUL294 REV 03 SL 2 ...

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Page 3: ...t make additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any...

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Page 7: ...Operator Interface Programming 3 1 Setup 3 1 Setup Package 1 8 3 1 Setup Package 1 8 Package 1 3 2 Setup Application Setup 3 3 Setup Advanced Configuration 3 3 Setup Entrance Operation 3 4 Setup Exit Operation 3 5 Setup Door Control 3 7 Setup POS Point of Sales 3 8 Setup Pager 3 10 Setup Misc 3 11 Setup Misc Sonar 3 12 Setup Misc More 3 13 Chapter 4 Operator Interface Advanced Configuration 4 1 Se...

Page 8: ...I 6 1 ESTOP FAULT 6 1 LOW WATER 6 1 CARRIAGE DRIVE FAULT 6 1 BUTTERFLY DRIVE FAULT 6 1 PUMP DRIVE FAULT 6 2 DRIVE COM FAULT 6 2 STUCK IN BAY 6 2 BUTTERFLY JAM 6 2 CARRIAGE HOME FAULT 6 2 NO ENTRY 6 2 TO TREADLE 6 2 PULL OFF 6 2 TIME OUT 6 2 BREAKAWAY Driver Side and Passenger Side 6 2 AUTO RESET KNUCKLE 6 2 Drive Codes 6 4 Chapter 7 Network and E mail 7 1 Activate Network Screen 7 1 Main Network S...

Page 9: ...Chapter 1 Operator interface Standard User Screens Chapter 1 Operator Interface Standard User Screens ...

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Page 11: ...nserted into the left most position As washes are used the Queue will shift all packages to the left one place until all washes are shifted into the Loader Note POS will NOT use QUEUE it will insert selections directly into the Loader When the system is ready to accept another vehicle into the wash the Loader will be shifted into wash if Entrance operation 1 On Condition is met Entrance Operation ...

Page 12: ...ehicles are washed This function typically does not need to be performed again after it has been completed once If pressing the reset button does not reset the machine check Fault screen for reoccurring fault User Force E 1063 Screen Key Pressing the Force Enabled Force Disabled toggle button alternates between the fields shown below To force an Application fill in the ovals next to the desired Ou...

Page 13: ...r to turn This should make the ovals next to CARR ENCODER fill from left to right and clear from left to right If the oval fill clear pattern is not according to the above first check wiring A typical fix if pattern is reversed is to swap Proximity Cables on the Encoder Pressing and holding the SLOW FWD button will cause the display to appear for A and B Phase Encoder on times The proximity sensor...

Page 14: ...sh Data screen without any reset capability Faults E 1063 Screen Key The ovals are ON OFF indicators A filled oval indicates that Fault is active Reset Resets and Homes machine Alarms Move to the Alarm screen Clear Alarms Resets alarms shown on the Alarm screen More Moves you to the Capture screen This screen displays a current Fault status on the system The oval next to a particular Fault will be...

Page 15: ...ault screen Scrolls up list Not used Changes font size of list Displays time and date on screen Scrolls down list Faults More Capture E 1063 Screen Key Displays some of the status and conditions of the machine at the instant it last faulted or the Capture button was pressed Pressing the Auto Capture toggle button alternated between the fields shown below Capture captures updates status and conditi...

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Page 17: ...Chapter 2 General Methods of Using Operator Interfaces Chapter 2 General Methods of Using Operator Interfaces ...

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Page 19: ...ws Screen Navigation The Screen Navigation fields are typically located at the bottom of the screen These fields typically have frames boxes around words Pressing these fields will change current screen to the corresponding screen Some screen require pressing to return to the previous screen Toggles These fields toggle between two values when pressed Typical data in these fields is YES NO ENABLED ...

Page 20: ...When a field is selected that is Alpha Numeric one of the following Data Entry Screens will appear To navigate between screens press on of the following or When done entering the data press to return to the original screen To leave the Data Entry screens without changing data press If the available selections are more than what will fit in a single screen scroll controls will appear to the right o...

Page 21: ...Chapter 3 Operator Interface Programming Chapter 3 Operator Interface Programming ...

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Page 23: ... Programming E 1063 Screen Key The following selections move you to their corresponding screens PACKAGE 1 8 APPLICATION SETUP ADVANCED CONFIGURATION ENTRANCE OPERATION EXIT OPERATION DOOR CONTROL POS PAGER MISC Factory password for this level is 3333 Setup Package 1 8 E 1063 Screen Key Pressing any Package number moves you to that corresponding Package Setup screens ...

Page 24: ...cation may have been changed from the example Pass The order in which the passes will be performed on a vehicle FR Front The B F speed at the front of the vehicle MID Middle The carriage speed at the sides of the vehicle BACK Rear The B F speed at the rear of the vehicle Pump The pump speed in percent EFP End Function Pulse See Exit Operation Functions for details All of these items are re namable...

Page 25: ...lly the speed of the Return Pass determines the soak time of the chemical Purge Time Delays starting the next pass while turning on Purge Air Presoaks turn on Purge Air during B F IN MOTION All others turn on Purge Air once B F IN MOTION is complete Note Setting the Purge timer too large will unnecessarily add to Cycle Time PREFILL This feature is used to reduce the cycle time and save costs for u...

Page 26: ...ons The ON condition that is met first will turn on the functions output Each of these functions could utilize one all or any combination of OFF conditions The OFF condition that is met first will turn off the functions output These functions will not operate on the vehicle unless toggled to YES in the Package Setup When configuring an Entrance Operation it is a good practice to name the Output fi...

Page 27: ...feature would not be used if system is equipped with an On Board Door Control Outputs ON time is changeable because long ON times may interfere with some door controllers Loop Functions This system is equipped with 3 Exit Functions Each of these functions could utilize one all or any combination of ON conditions The ON condition that is met first will turn on the functions output Each of these fun...

Page 28: ... Exit Operation Exit 1 Photo Exit VPS Exit Door These are all inputs that require a light operated Photo Eye i e the input turns off when the vehicle blocks the Photo Eye beam The ON condition for these is when the input turns off The OFF condition is when the input turns back on Max Time This is an OFF condition only It s a maximum time that a function will stay on once it turns on ...

Page 29: ...are in military time hh mm When time of day is after WASH OPEN and before WASH CLOSED system is considered in the state of During hours When time of day is not between WASH OPEN and WASH CLOSED the system is considered in the state of After Hours After WASH CLOSED time the system will not switch to the state After Hours until system has been without a vehicle in the Loader or Wash for the CLOSED D...

Page 30: ...he display also changes from BIN to PACKAGE in the larger box DIRECT SELECT INPUTS When in DIRECT SELECT INPUTS mode PACKAGE will be displayed instead of BIN When in Direct Mode and a Package is pressed the fields will toggle as follows PACKAGE 1 to PACKAGE 5 PACKAGE 2 to PACKAGE 6 PACKAGE 3 to PACKAGE 7 PACKAGE 4 to PACKAGE 8 When in Direct Mode Input will insert corresponding Package into Loader...

Page 31: ...Ph 248 349 7010 Fax 248 380 9681 3 9 Examples Chapter 3 Operator Interface Programming Setup Setup POS Point of Sales BINARY SELECT INPUTS When in Binary Mode each Input is given a value The Package that is inserted in the Loader is determined by the sum of the Inputs turned ON have filled ovals ...

Page 32: ... Here you can set a delay period before the system will page This allows time for someone at the site to correct a problem before you are notified SEPARATOR This function will allow you to choose between an Asterisk or the number 9 to separate the first three digits of the Site Number and the Fault Code Most pagers use the number 9 as a separator Example 1 121 9 126 Example 2 121 126 LONG DISTANCE...

Page 33: ...F When ON Weep is enabled MODE toggles between SCALED and ON OFF For SCALED the duty cycle is increased as the temperature decreases When ON OFF the system is in constant WEEP for temperatures below 34 Fahrenheit TEMP SCALE Here you can calibrate the Temperature Scale User can adjust temperature by 9 15 of what the sensor is reporting SONAR BACK ADDER This is the number of inches after the Sonar r...

Page 34: ...or WINDOW ABOVE FLOOR This is the number of inches above the FLOOR DISTANCE that will be considered by the system to be the floor i e On the JOG screen the SONAR AT FLOOR oval will be filled WINDOW BELOW FLOOR This is the number of inches below the FLOOR DISTANCE that will be considered by the system to be the floor i e On the JOG screen the SONAR AT FLOOR oval will be filled Note Sonar measuremen...

Page 35: ...S Toggles between DISABLED and ENABLED When ENABLED system will page Faults using the phone line when the system is faulted E MAIL DATA Toggles between DISABLED and ENABLED When ENABLED system will e mail limited accounting data at approximately midnight THERMO CYCLE DISABLED This function should be set to DISABLED for most systems Typically only used with cold climate systems that do not have doo...

Page 36: ...een DISABLED and ENABLED When enabled the system will run one Thermo Cycle to flush the chemicals out of the Low Pressure System The single Thermo Cycle will occur after the machine has been Not in Use for 15 The Thermo Cycle P1 Output must be selected if this feature is enabled EMPTY BAY PURGE TIME This is the amount of time measured in seconds that the machine will use Pulse air to flush the man...

Page 37: ...Chapter 4 Operator Interface Advanced Operation Chapter 4 Operator Interface Advanced Operation ...

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Page 39: ...hen Enabled a small amount of water will evacuate chemical from the main orifices or Presoak Injectors when the machine is not in use Do not enable if the chemical pumps are used instead of injectors B F CLAMP PRESSURE Adjusts from 1 4 1 is the strongest clamping pressure 4 is the weakest clamping pressure Clamping pressure is how strong the butterfly arms close together The gearbox can lock if th...

Page 40: ...on Advanced Configuration Application Configuration Screen Key The following selections AC 1 through AC 12 take you to the corresponding Application Configuration The names of the Applications may have changed Screen Key Screen shows NAMED OUTPUT 1 8 These can not be linked to Entrance and Exit Operations Screen Key Screen shows MISCELLANEOUS OUTPUT 1 7 These can not be linked to Entrance and Exit...

Page 41: ...the Measured in Inches Each NAMED 1 8 have one OFF position They all turn OFF at the end of application Toggles between YES and NO If set to YES the Output will turn off during B F Butterfly in motion to flush pump MISCELLANEOUS 1 7 MISC NAMED ON or OFF ON OFF PFFA WP YES NO FS FE 000 FS FE 000 YES NO YES NO Name of OUTPUT Typically renamed to match the application Toggles between YES and NO If se...

Page 42: ...tion FE From End turns OFF based upon the end position of the application Examples FS 050 Will turn OFF at 50 inches from position that application started FE 000 Will turn OFF at end position of application FE 050 Will turn OFF at 50 inches from position that application will eventually stop FE 999 OFF position disabled this lets the application shut Output OFF when the application is done WP WP ...

Page 43: ...function is not typically used Using this function will force an Output ON at the same position regardless of whether the application starts at the front or rear of the vehicle To activate this feature toggle PFFA to YES and then program the Output to come on at positions as if started in front of the vehicle Examples ON OFF PFFA PGM MISC 1 YES FS 050 FS 100 YES NO MISC 2 YES FS 050 FS 100 NO NO C...

Page 44: ... is toggled to YES PURGE occurs after motion has stopped Center High Pressure Typically used for high pressure rinse or high pressure wax This application fills before B F OUT motion It is a two pass application The first pass dispenses out of the driver side arm only The second pass dispenses out of the passenger side only PURGE occurs after motion has stopped Center Presoak Mode Typically used o...

Page 45: ...tor Interface Advanced Configuration Setup Advanced Configuration Advanced Configuration Output Naming Screen Key The field to the right of NAMED 1 through 8 is the name that has been assigned to that output The field to the right of MISC 1 through 8 is the name that has been assigned to that output Touch the assigned name to edit the Outputs name ...

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Page 47: ...Chapter 5 Techniques in Programming Chapter 5 Techniques in Programming ...

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Page 49: ...aks Check with your chemical supplier before using this technique Return Pass is used on Pass 3 to allow more soak time for PREASOAK 2 The Purge Pass is used to reduce dripping from nozzles during On Board Dryer application The following is an example of Entrance Operation running the Rocker Blaster This Entrance Operation is utilizing a 25HP pump because the setting in the SETUP ADVANCED CONFIGUR...

Page 50: ...uency modes output changes in frequency corresponding to measured distance from the face of the sonar Digital modes turn on output when the floor is detected Changing the Parameters Holding the magnet to the sonar will cause it to cycle through the different modes When the LED pattern indicates the mode you re seeking remove the magnet The sonar may take a few seconds to start switching modes If i...

Page 51: ...Chapter 6 Techniques in Programming Chapter 6 Faults and Alarms ...

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Page 53: ...ccurs when the Low Air Pressure Input X22 is off CARR JAM This is a Carriage jam This fault occurs when X1 Carriage Encoder B has not changed state for 10 seconds while the Carriage is being instructed to move GFCI This fault occurs when the GFCI device in the SCC has tripped Reset must be pressed on the GFCI device prior to resetting the machine ESTOP FAULT This fault occurs when the E Stop is pr...

Page 54: ...sh cycle TIME OUT This alarm occurs when at least one of the Outputs NAMED 1 8 and MISC 1 8 is on and the status of the output pattern has not changed for over 10 minutes BREAKAWAY Driver Side and Passenger Side This fault occurs when either arm is pushed away from typical vertical position and the machine could not get the arm to snap back into place AUTO RESET KNUCKLE If either arm is broken awa...

Page 55: ...slowed down because of its position remaining at ZERO for too long after the arm has started moving The position will increase from ZERO with any change of input status from the Arm Encoder Prox BREAKAWAY FROM JAM PREVENTION This alarm occurs if the machine has gone into the Breakaway condition because an Arm Jam was about to occur This is to check and see if the arm is being jammed because it is ...

Page 56: ...ad Existing Alarm Communication Leave Fault Drive Codes Numerical Display Code Abbreviation Alarm Description 10 OC1 OVER CURRENT DURING ACCELERATION 11 OC2 STEADY SPEED OVER CURRENT 12 OC3 OVER CURRENT DURING DECELERATION 20 OV1 OVER VOLTAGE DURING ACCELERATION 21 OV2 STEADY SPEED OVER VOLTAGE 22 OV3 OVER VOLTAGE DURING DECELERATION 30 THT INVERTER OVERLOAD 31 THM MOTOR OVERLOAD 40 FIN HEAT SINK ...

Page 57: ...1MANUL294 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 7 1 Chapter 7 Network and E mail Chapter 7 Network and E mail ...

Page 58: ...7 2 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL294 ...

Page 59: ...s On the back of the 1063 module change the setting of dip switch 1 to the ON position as shown below Then cycle the power Network Startup Screens Once the power has been cycled the screen on the lower left will appear Touch the screen anywhere before it times out If it times out you will have to perform the calibration before configuring the network settings Calibration screen shown on the lower ...

Page 60: ...of LAN Net Mask Check with your Internet Service Provider ISP or your IT Professional to determine the number 255 255 255 0 and 255 255 255 254 248 and 255 255 255 252 are common DNS 1 This is the IP address of your domain name server DNS 2 This is the IP address for an alternative domain name server Gateway Contact your ISP or an IT Professional for this IP number This is typically the IP Address...

Page 61: ... the DNS server must be given in TCP IP settings My Email Addr This address will be shown as who the e mail came from Note E mail address does not need to be real example bay1 site2 com Authentication YES or NO This is typically set to YES Setting to YES specifies that the e mail server requires a User Name and Password to be utilized User Name This is the User Name utilized to access the e mail s...

Page 62: ... from a remote location and all settings may be changed Remote operation can be performed utilizing a web browser or a VNC viewer Using a VNC viewer has a better screen display Many VNC viewers can be downloaded at no charge from various web sites Enter VNC viewer or tight VNC into your favorite search engine to find these web sites Note Static ID Address recommended to utilize remote access E mai...

Page 63: ...Chapter 8 E 1063 Screen map Chapter 8 E 1063 Programming Screen Map ...

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Page 65: ...SL2 1063 PROGRAMMING AND OPERATION ...

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Page 68: ...SL2 1063 Operator Station Programming and Operation Manual 1MANUL294 Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 ...

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