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Closing Seam Machine 1282-4 Working Instructions

- 2 -

Beisler Automated Sewing Equipment

Section B

Operating Instructions

Contents

Page

B.1.1 Functional units ................................................................................................................................................... 3

B.2.1 Functional sequence ........................................................................................................................................... 4

B.2.2 Lining up/aligning trousers components ............................................................................................................. 4
B.2.3 Transport and sewing .......................................................................................................................................... 7
B.2.4 Switches .............................................................................................................................................................. 9
B.2.5 Operating panel ................................................................................................................................................. 10

B.3.1 Safety instructions for operation ....................................................................................................................... 11
B.3.2 Preparing the machine ...................................................................................................................................... 12
B.3.3 Selecting the sewing program .......................................................................................................................... 13
B.3.4 Manual sewing .................................................................................................................................................. 14
B.3.5 Operating the stacker ........................................................................................................................................ 14
B.3.6 Threading .......................................................................................................................................................... 14
B.3.7 Line-up and alignment of sewing pieces .......................................................................................................... 15
B.3.8 Starting machine cycle ...................................................................................................................................... 16
B.3.9  Resetting insertion process ............................................................................................................................. 18
B.3.10 Moving machine to zero position .................................................................................................................... 19
B.3.11 Stopping a sewing program ............................................................................................................................ 19
B.3.12 Turning the machine off .................................................................................................................................. 19
B.3.13 Periodic cleaning of the machine .................................................................................................................... 20

Summary of Contents for 1282/4

Page 1: ... 1 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment Working Instructions Closing Seam Machine 1282 4 Version 1 1 14 05 03 ...

Page 2: ...rvice of the machine D Programming instructions Instructions for the service personnel in charge of preparing and setting up the machine Scope of the working instructions These working instructions describe the CLOSING SEAM MACHINE 1282 4 of Beisler GmbH and apply only to those machine parts and components that are contained in the scope of delivery of the CLOSING SEAM MACHINE 1282 4 They do not a...

Page 3: ... 3 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment Section A General notes ...

Page 4: ...fety instructions 5 Important information for the operator 5 Warranty 5 Exclusion of liability 6 Copyright 6 Important information for the operating personnel 7 Important information for the service personnel 7 A 1 1 Symbols used in the working instructions 8 A 1 2 Symbols used on the machine 8 A 1 3 General safety instructions 9 ...

Page 5: ... the working instructions are subject to change without further notice Concerning translations into foreign languages the German version of these working instructions is binding Should you encounter problems that are not mentioned in these working instruc tions please contact your supplier immediately for your own safety Please do not hesitate to contact Beisler if you have any suggestions that he...

Page 6: ...sler GmbH is not responsible for damage that arises from the use of non defined and non approved spare parts or accessories Copyright 2000 Beisler GmbH Hösbach 06 2001 Closing seam machine The CLOSING SEAM MACHINE 1282 4 and all related parts are protected by copyright Any reproduction of the machine will be prosecuted Working instructions These working instructions are protected by copyright No p...

Page 7: ...ial operation of the CLOSING SEAM MACHINE 1282 4 read the operating instructions carefully so that you can make full use of the advantages of the machine and to prevent damage Important information for the service personnel Please note that service work to the CLOSING SEAM MACHINE 1282 4 must be car ried out only by authorized and adequately trained expert personnel Expert personnel means persons ...

Page 8: ...ns WARNING is used if non observance may cause serious or even lethal injuries CAUTION is used if non observance may cause medium to minor injuries or damage NOTE is used for hints and useful information A 1 2 Symbols used on the machine WARNING DANGER Caution Observe working instructions WARNING HIGH VOLTAGE Caution Prior to opening pull out power plug ...

Page 9: ...ns general requirements DIN EN 50178 VDE 0160 1998 04 Equipment of power systems with electronic devices DIN EN 50082 VDE 0839 Part 2 1997 11 Electromagnetic compatibility basic specification immunity to interference Part 1 Domestic business and commerce small enterprises Part 2 Industry DIN EN 60204 DIN VDE 0113 1993 06 Electrical equipment of industrial machines A 1 Safety instructions Safety de...

Page 10: ... 1 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment Section B Operating Instructions ...

Page 11: ...B 2 5 Operating panel 10 B 3 1 Safety instructions for operation 11 B 3 2 Preparing the machine 12 B 3 3 Selecting the sewing program 13 B 3 4 Manual sewing 14 B 3 5 Operating the stacker 14 B 3 6 Threading 14 B 3 7 Line up and alignment of sewing pieces 15 B 3 8 Starting machine cycle 16 B 3 9 Resetting insertion process 18 B 3 10 Moving machine to zero position 19 B 3 11 Stopping a sewing progra...

Page 12: ...for machine operation e Footswitch for machine operation f Waste container g Sewing head drive h Footswitch for stacker B 1 1 Functional units All functional units of the closing seam machine 1282 4 are mounted to the height adjustable table frame and freely accessible 1 Height adjustable table leg 2 Main switch emergency off switch 3 Stacker 4 Sewing head with sewing unit 5 Transport unit 6 Opera...

Page 13: ...fected from left to right The trousers components are lined up to guide clamp 1 contour guide 2 and sewing unit 3 Top and bottom transport element of the sewing unit and the puller transport the sewing pieces to the se wing unit to be tucked and from there to the stacker During the sewing process the automatic contour guide controls the routing of the seam Fig 2 B 2 2 Lining up aligning trousers c...

Page 14: ... into the cloth hol der holder clamp The clamp is closed manually the needle 6 holds the trousers components in the gui de clamp Just before the contour guide is reached the trousers components are released from the guide clamp whi le the air driven return lever 8 is activated and returns the guide clamp to the insertion station Guide rail Fig 3 The flexible guide rail 1 determines the route that ...

Page 15: ...cally controls the shape of the contour in accordance with the presetting In ad dition a reduction of the seam from wide to narrow step width can be integrated in the automatic contour control The two trousers components a and b are blown to the stop pins 9 of the contour guide using compres sed air If required the cloth clamp 8 lowers at the start of the sewing process and fixes the two trousers ...

Page 16: ...lows a tapered seam width by controlling the contour gui de advance in the direction of Y using the shaft 6 and the catch 7 The photocell 1 at the sewing head controls the sewing start When the reflection of the light beam on the reflective area 3 is interrupted by the cloth ma terial the pressure foot lowers Depending on the pre set start mode the sewing process now starts fully au tomatically or...

Page 17: ...hat the cloth contour is guided at the rule stop If the sewing piece moves away from the rule stop the puller reduces its rotating speed so that the sewing pie ce is pulled towards the rule stop When the sewing piece is moved too close to the rule stop the rotating speed of the puller is increased To improve the gliding of the trousers components the puller area has six compressed air nozzles 5 in...

Page 18: ...n process restarts B 2 4 Switches The closing seam machine is equipped with three diffe rent types of switches Emergency switch for stopping a sewing program supply switch for current control switches for controlling the machine operation Emergency switch Program stop switch When the program stop switch 1 is pressed all ma chine movements and the sewing process are stopped immediately The switch e...

Page 19: ...g function for the selected seam The symbol is displayed black against a bright background Memory card slot 2 The memory card is the medium for storing the bak kup copies of all program control data Programs can be copied to and stored on the memory card and re loaded into the machine control when required Program stop switch If the program stop switch 3 is pressed during the operation of the mach...

Page 20: ...vements by hand may cause severe injuries Keep hands away from machine during machine operation During the sewing process keep hands away from the operating range of the needle If a failure is encountered during machine opera tion press the program stop switch immediately Work clothing CAUTION Unsuited work clothing The moving parts of the machine may catch and draw in loose clothing which may cau...

Page 21: ...e compressed air is reduced to the required operating pressure of 6 bar by a pressure reducer 1 Check manometer 3 to see if the correct operating pressure is set The pressure reducer is installed at the side mounting wall of the worktable 3 Connect machine to power supply system WARNING Electric shock Contact with current carrying components may cause a lethal electric shock Check plug and cable b...

Page 22: ...r manual change Depending on the production type of the sewing pieces various sewing programs for the program have been pre programmed at the factory Programs for trousers production M 01 Side seam with braid pocket M 02 Side seam with pocket in side seam M 03 Side seam with wing pocket M 04 Crotch seam M 05 Side seam with pocket in side seam M 06 Side seam with seam interruption before hem avai l...

Page 23: ...h starts the sewing process The sewing speed can be controlled in twelve stages depending on the pressure exerted The higher the pressure the higher the speed NOTE Program reset After completion of a test the sewing program must be restarted by pressing the reset key at the operating pa nel B 3 5 Operating the stacker The stacker can be operated manually independent of the automatic machine cycle ...

Page 24: ...eedle clamp fixes them automatically 4 Line the trousers components up at the contour gui de Place the lower trousers component 5 over the baseplate 6and under the center tab 8 and the upper trousers component 7 over the center tab 8 of the contour guide Push both trousers com ponents 9 of the contour guide all the way to the stop If equipped with a contour guide for tailor quality the front trous...

Page 25: ...upts the light beam of the photocell at the reflective film 1 the machine cycle starts The photocell responds with a delay whose duration can be set individually using the program control The trousers components are routed along the gui de rail to the contour guide The contour guide controls the routing of the seam The sewing unit sews the overlapping compon ents to each other The sewing process i...

Page 26: ...e the faster the speed Using this control the seam can be controlled manually for complicated sewing stages 3 The automatic machine cycle can be started by pres sing the left side of the pedal 1 at any position of the seam The remaining seam distance is effected along the guide rail to the contour guide The contour guide controls the further routing of the seam The sewing unit sews the overlapping...

Page 27: ...ll The puller pulls the sewing piece from the workta ble to the stacker The stacker stacks the trousers components NOTE Supplying sewing pieces As soon as the guide clamp has returned to the inserti on station the next machine cycle can be started B 3 9 Resetting the insertion process The function Resetting the insertion process applies only to those procedural steps that are effected immediately ...

Page 28: ...urned to zero position for starting the machine cycle 1 Press program stop switch 2 Unlock program stop switch See also Section B 3 11 Stopping a sewing program B 3 11 Stopping a sewing program 1 Press program stop switch When this switch is pressed all machine movements and the sewing process are stopped immediately The switch engages when pressed To restart the machine after a program stop all f...

Page 29: ... may cause injuries Prior to any cleaning work disconnect the machine from the power supply Turn the machine off using the main switch Remove the power plug from the socket and pro tect it from accidental reconnection Periodic cleaning 1 Remove fabric residues 2 Using compressed air blow off dust and thread resi dues at the sewing head at the working plate at the guide rail and at the contour guid...

Page 30: ... 1 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment Section C Service Instructions ...

Page 31: ...replacement 12 Transport unit toothed belt replacement 13 Stepper motor toothed belt replacement 13 Puller toothed belt replacement 13 Roller unit toothed belt replacement 14 Guide clamp cable replacement 15 C 5 5 Machine set up 16 Guide rail adjustment 16 Setting the contour guide 17 Setting the rule stop 19 Setting the standard rule stop 19 Setting the automatic rule stop with catch 20 Adjusting...

Page 32: ...ndard sewing program Technical documents Operating instructions Service instructions Programming instructions C 1 1 Packaging The machine is delivered in a solid packaging box on a pallet All packaging materials can be separated and reused Pallet made of pine wood Packaging box made of plywood transport carton Polyethylene film PE NOTE Shipping braces During shipping moving machine parts are prote...

Page 33: ...sides there must be a minimum clearance of 1 m Machine dimensions L x W x H 2700 x 1200 x 1900 mm NOTE Electromagnetic interference The machine must not be installed in the immediate vicinity of devices or electrical components e g transformers generating a strong magnetic field as otherwise the cor rect function of the program control may be impaired C 2 4 Supply connections The machine requires ...

Page 34: ...uipped with optional transport rollers release bra kes before lifting 2 Fig 2 Loosen lockscrews 2 on all guide rails 3 Pull table legs 3 out to the desired length and retigh ten lockscrews 2 4 Lower machine to floor Horizontal positioning of the machine table 1 Place bubble level onto working plate 2 Fig 2 Loosen table leg lock nuts 1 3 Align machine table horizontally on all sides by raising or l...

Page 35: ...he machine to the compressed air sup ply system 1 Connect pressure hose plug to on site terminal unit 2 Open on site compressed air supply 3 Set pressure reducer to a machine operating pressure of 6 bar by rotating pressure reducer knob 3 and read value on manometer 4 To increase pressure rotate in clockwise direction To reduce pressure rotate in counter clockwise direction C 3 3 Sewing unit Prior...

Page 36: ...ed power socket Make sure that the power supply cable is not subject to tensile or pressure forces Route the power supply cable in a way that ensures free access to and around the machine NOTE Works to the electrical system Works to the electrical system of the machine must only be carried out by qualified and authorized expert personnel Tampering with the machine without authorization makes the w...

Page 37: ... piece The sewing programs are so powerful that they can be used for production They are furthermore perfectly suited for training opera ting personnel and can be used as a template for pro gramming customer specific sewing programs For details about the programming of sewing programs please see Section D of the working instructions C 4 2 Machine shut down If the machine is to be shut down it must...

Page 38: ...m C 5 1 Inspection The machine must be inspected annually The inspection comprises particularly the following items safety devices of the machine operativeness of the program control correct function of inputs and outputs C 5 2 Cleaning The machine must be cleaned after large production se ries or at least once a day whichever occurs first Cleaning the machine surfaces 1 Disconnect machine from po...

Page 39: ...he scope of delivery comprises 0 25 l of oil When this oil is used up you can order the special machine oil for service from the manufacturer or supplier of the machine Emptying the water separator 1 Disconnect machine from power supply 2 Fig 5 Drain water at pressure reducer water separator into suited container Press button 1 at pressure reducer collector and keep pressed until all the water has...

Page 40: ...sponsible for spare parts from third parties NOTE Programming instructions Repairs require that machine components carry out their individual movements and that the machine movements are tested These functions are controlled on level 1 of the service menu For the necessary instructions please refer to the pro gramming instructions Operating panel replacement 1 Disconnect machine from power supply ...

Page 41: ...remove cover 4 Remove fixing screws 4 of pedestal 3 to release belt tension 7 The belt clamp 6 is attached with four screws 5 tatthe X rail and with three screws 5 at the Y rail to the stepper motor mounting plate Remove screws and remove toothed belt 7 8 Position new belt onto both pulleys 9 Align belt 7 with holes at the ends to fixing pins and secure belt clamp 6 to stepper motor mounting plate...

Page 42: ...ve pulley 6 To pretension the toothed belt push plate with step per motor down and tighten fixing screw In case of cor rect tensioning it must be possible to depress the center of the belt approx 10 mm until counterpressu re is felt 7 Tighten fixing screw 5 Puller toothed belt replacement 1 Lower transport unit manually onto workplate see Section D 2 1 Programming Instructions 2 Switch machine off...

Page 43: ...aft 2 up into bearing 4 Lift toothed belt off drive roller and idle roller and remove 5 To install position toothed belt onto roller then onto bearing drive pulley 6 To pretension the toothed belt push bar roller guide fork with spacer shaft down and tighten threaded pin at bearing In case of correct tensioning it must be pos sible to depress the center of the belt approx 10 mm until counterpressu...

Page 44: ...tion rollers 5 4 Before installation make sure that the cable is not twisted or knotted Secure cable eyelets to rail and to plate using the screws then position cable onto rollers 5 Adjust counterweight 9 Loosen fixing screw 8 and reposition counterweight on lever The correct positi on is reached when the cable is slightly tensioned by the tensile force of the counterweight however the counterweig...

Page 45: ...ion of the guide shaft 3 Setting the contour 1 Place trousers component under guide rail and align hip side with the sewing unit with the contour guide stop and with the end at the insertion station 2 First set the slightly flat contour at the insertion stati on Loosen fixing screws 2 of corresponding clamp elements 1 shift guide shafts 3 with guide rail to trousers hem and fix it there by tighten...

Page 46: ... guide stop Fig 13 The material thickness is set correctly if a single layer of the cloth can be blown easily to the contour guide stop 4 a double layer of the cloth does not fit in the space between the baseplate 8 and the center tab 7 or between center tab and cover plate 8 1 Set presetting for the lower cloth layer at knurled screw 2 2 Set presetting for the upper cloth layer at knurled screw 3...

Page 47: ...hat the cloth clamp is always lowered exactly onto the hem The program control calculates the traveling motions of the contour guide as a curve NOTE Cloth clamp position If the sewing of pockets is integrated in the side seam the start position of the contour guide should be set in a way that ensures that the lower start point of the pocket is positioned before the contour guide and that the cloth...

Page 48: ...but by replacing the sewing unit pressure foot assembly If the sewing unit is replaced the rule stop must be readjusted Removal and installation of the sewing unit are described in the separate instructions for the sewing head NOTE Contour guide positions Before the rule stop can be set the start and stop posi tions in the direction of X Y must be set correctly Setting the standard rule stop 1 Fig...

Page 49: ...ition to 001 mm note original value as it is required in Step 8 Set lateral start position of contour guide direct access with F7 in a way that ensures that the rule stop edge and the stop pins in the contour guide are lined up with the front position of the rule stop OUT 19 Adjust catch shaft extension 4 OUT 27 see Sec tion D 4 2 Programming instructions Set lateral stop position to value of star...

Page 50: ...5 of the photocell should be positioned centrally on the re flective film 4 at distance A of approx 1 0 1 5 mm in front of the needle 6 1 To position the light spot centrally on the reflective film loosen mounting bar fixing screw 3 and move bar into desired position Tighten fixing screw 2 To position the light spot at the correct distance to the needle loosen photocell mounting fixing screw 2 and...

Page 51: ... cket 2 Set the position of the light beam so that the reflection point between the two retaining screws of the sewing unit 3 is immediately at the needle 4 Limit switch for guide clamp 1 A bracket secures the initiator 5 to the guide rail The initiator serves as a start switch and ensures that the guide clamp is pulled back to its original position The knurled screw 7 serves as a stop for opening...

Page 52: ...er transport unit manually onto working plate see Section D Programming Instructions Selecting ma chine control inputs outputs 2 Turn machine off 3 Transport rollers To adjust distance A between wor king plate and transport rollers change the position of the pressure cylinder clamp 3 Loosen the fixing screw 6 of the clamp 7 and move the clamp along the puller shaft 8 Move clamp upward to reduce th...

Page 53: ...usting screw of throttle 6 3 Directions of rotation To increase speed rotate throttle in counterclock wise direction To reduce speed rotate throttle in clockwise di rection Coordination of the motion If the microswitch switches early the linkage strikes The start knop must be repositioned to achieve a larger di stance to the microswitch contactor If the microswitch switches late the motion is inte...

Page 54: ...around the puller create an air cushion that ensures the low friction transport of the sewing pieces to the stacker The pressure of the six nozzles can be controlled sepa rately using the rotary knobs 2 for the nozzles 1 Seting the pressure of the automatic cloth clamp The pressure of the automatic cloth clamp at the contour guide can be set steplessly using the rotary knob 3 Fig 21 Fig 21 ...

Page 55: ... with while voltage is applied to the machine Otherwise related electrical components may be damaged or become unusable Disconnect machine from power supply system and protect it against accidental reconnection Adjusting switches on the PCB 1 Set step width using DIP switches 1 and 2 micro step at hook switches 6 and 7 2 Set current lowering using DIP switch 3 3 DIP switch 4 to ON 4 Set motor phas...

Page 56: ...5 V 10 at 60 Hz lead assignment Ground ground N R1 R R2 Power supply connection 1 N PE AC Power consumption 1 3 kW Fusing 16 A Dimensions of the machine Width x Depth x Height in mm 2300 x 1500 x 1700 Table height Adjustable height in mm 790 1240 Weight Total weight approx 120 kg Compressed air Operating pressure 6 bar Quality oil free Air consumption 12 NL ...

Page 57: ... 1 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment Section D Programming Instructions ...

Page 58: ...13 Start Modus 14 Contour guide in sewing direction 15 Lateral contour guide 15 Seam break 16 Meaning of functions on access level 2 17 Requesting the global parameter list 17 Enabling disabling seams in a sewing program 20 Preseams 21 Reducing the machine sewing speed 22 Resetting the day counter 22 Input output test 23 3 2 Programming menus 26 Occupying free memory 26 Copying a seam into a sewin...

Page 59: ...for cancelling the ma chine cycle Numeric keypad 4 Use the numeric keypad to enter any chan geable numeric values The sewing pro grams M01 M09 are activated by entering the corresponding numbers To activate the sewing programs M10 M20 press the M key then enter the corresponding numbers Use the P key to select submenus to con firm data input or to exit the programming mode Arrow keys 5 Each pressi...

Page 60: ...ed for managing sewing programs they offer functions that support the set up and the testing of the machine transmission and storage of data input output tests for the initiators of the compressed air system diagnostic tests for motors additional programs Access to some of the service menus and programming menus requi res an access privilege that protects the data from unauthorized mani pulation I...

Page 61: ... values that control the basic functions of the machine Changes to basic parameters will result in changes of all stored sewing programs Sewing programs can be extended renamed or copied In a sewing program at least one seam must be activated If a sewing program consists of several seams a subset of seams may be deactivated Basically it is possible to create entirely new sewing programs howe ver i...

Page 62: ...e of the sewing pieces various sewing programs for the program have been preprogrammed at the factory Programs for trousers production M 01 Side seam with braid pocket M 02 Side seam with pocket in side seam M 03 Side seam with wing pocket M 04 Crotch seam M 05 Crotch seam with tailor quality M 06 Side seam with seam break before hem available only for systems with additional thread trimmer featur...

Page 63: ... 7 Closing Seam Machine 1282 4 Working Instructions Beisler Automated Sewing Equipment D 2 Program control 2 2 Menu level overview ...

Page 64: ...unctions F4 Select sewing machine parameters F5 No function F6 Select sewing parameters Enable or disable machine functions F7 Activate stacker manually F8 Pass thread through needle Selecting access level 2 Press the key Manual sewing controlled by footswitch When the front of the pedal is depressed the sewing process starts The sewing speed depends on the applied pressure i e the more pres sure ...

Page 65: ...eld appears on a black back ground 2 Increase or reduce the value using the arrow keys Press the or key 3 Confirm input Press the key Fig 3 Enabled functions 1 are displayed as inverted sym bols A disabled function 3 appears as an icon on a bright background The parameter value assigned to a function is displayed in the corresponding input field 2 next to the function symbol The parameters assigne...

Page 66: ...or machine functions For specific sewing patterns or as the result of a specific material beha vior all six functions can be enabled or disabled individually or in combinations 1 Select the function Press the key C until the symbol assigned to the input field appears on a black background 2 Open the parameter list for the selected function Press the key 3 Enable or disable the function Press the k...

Page 67: ...value range of 19 to 19 This setting affects only the section of the seam for which fullness has been activated Fig 5 Splitting the seam into sections Within the sewing range the trou sers panel splits into sections Side seam A with basic setting S1 S4 15 cm S5 is the remai ning trousers length Crotch seam with basic setting S1 S4 10 cm S1 is the remai ning length of the trousers as from photocell...

Page 68: ... value Press the or key Or enter the two digit value using the numeric keypad Input se quence Tens digit units digit 2 Confirm input and exit menu Press the key Section 1 Activate deactivate individual sections Press the to key 2 Confirm input and exit menu Press the key Setting fullness quantity and length cm of the section The individual input fields are scrolled from left to right 1 Activate de...

Page 69: ... 16 PULLER SLOWER Speed reduction if sewing piece is shifted away from stop 17 DISTANCE TO PULLER DOWN Distance after sewing start before the puller is lowered 18 DISTANCE W PULLER DOWN Distance along which the puller transports the sewing piece 19 DISTANCE PULLER LIFTS Length of the distance along which the puller moves up to slacken the sewing piece M Roller The parameter changes the length of t...

Page 70: ...the distance that is set here Start mode The sewing process can be started by three different switching opera tions A change of the start mode results in a change of the pertaining symbol on the display 04 Switching operation 00 Start by photocell automatic sewing process U 01 Manuals start by footswitch When the right side of the pedal is depressed the sewing pro cess starts The sewing speed can ...

Page 71: ...ing piece before it opens again 43 SEAML TAILOR QUALITY The sewing section controls the speed with which the the contour guide moves from the lateral start position to the lateral stop position if tailor quality mode parameter 40 has been selected This changes length of the the tapered seam section of the tailor quality crotch seam This function van be fine adjusted using the setting of parameter ...

Page 72: ...seam break is determined by parameter 34 seam ope ning by rolling with puller 05 with seam break programmed sewing section from beginning of seam to seam break seam opening by rolling with puller and rol ler unit 06 with seam break photocell detects cloth edge compensation stit ches until seam break is determined by parameter 34 seam ope ning by rolling with puller and roller unit 09 with seam bre...

Page 73: ...n F5 Reduce machine sewing speed F4 No function F7 Reset day counter to zero F8 Display inputs outputs Requesting the global parameter list Global parameters are values that control the basic functions of the ma chine Changing global parameters will result in changes of all stored sewing programs NOTE Changing global parameters At the factory the setting and interadjustment of the basic machine pa...

Page 74: ...owered and chain cutting function is activated this setting depends on the sewing materiall 03 FOOT DOWN SEWING Duration during which top thread slackens before being retensioned 04 KETTUP DURATION AT BEGINNING Duration of kettup aspiration after photocell has darkened at begin ning of seam triple thread machines require extended aspiration economy switch off 05 POSTSEWING DISTANCE Distance for po...

Page 75: ...itivity low setting depends on thread used 13 EFKA POSITION DOWN Needle position upon machine stop 14 STITCH LENGTH Setting of the stitch length based on this value the machine control calculates the number of stitches for the individual sections 15 TOP FEEDING MAX POS Maximal fullness value must remain unchanged 16 DIFFERENTIAL MAX POS Maximal fullness value must remain unchanged 17 EFKA POSITION...

Page 76: ...eams are disabled 1 Select the SEWING SEQUENCE function Press the key 2 Position the cursor on the number of the seam that is to be disabled Press the or key 3 Disable seam Press the key at the numeric keypad 4 Confirm change Press the key On the display the seam number disappears from the sewing sequence To reenable the seam 1 Select the SEWING SEQUENCE function Press the key 2 Determine the posi...

Page 77: ...ullness PRESEAM DIFFERENTIAL Basic setting for fullness WITH PULLER Switch puller on off 01 Enable function 00 Disable function 2 PRESEAM SPEED Sewing speed PRESEAM TOP FEEDING Basic setting for fullness PRESEAM DIFFERENTIAL Basic setting for fullness WITH PULLER Switch puller on off 01 Enable function 00 Disable function 3 PRESEAM SPEED Sewing speed PRESEAM TOP FEEDING Basic setting for fullness ...

Page 78: ...ng as the function key is depressed Z Press the key Resetting the day counter This function is used to reset the day counter to zero before a new pro duction cycle or after a completed cycle 1 Select the function for resetting the day counter Press the key for approx 3 seconds The day counter is reset to zero 2 Confirm reset and return to access level 1 Press the key Display Σ 0000 ...

Page 79: ...3 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 OUT 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 Select function for resetting inputs outp...

Page 80: ...on 1 Mark output number using the cursor Press the key for approx 3 seconds The function number is highlighted in black and flashes The output switches intermittently 2 Switch off intermittent operation of output Press the key The function number is highlighted steadily in black again The out put is still active 3 Deactivate output Press the key ...

Page 81: ...oth pickup on 3 2 way Y 22 X26 Pin 22 Close lateral cloth pickup 3 2 way Y 23 X26 Pin 23 Thread trimming on 5 2 way Y 24 X26 Pin 24 Seam break close clamp 5 2 way Y 25 X26 Pin 25 Seam break pulling on 5 2 way Y 26 X26 Pin 26 Blow trousers off at seam end on 3 2 way Y 27 X26 Pin 27 Contour guide catch on 5 2 way Y 28 X26 Pin 28 Lift tailor quality add Ruler 5 2 way Switch Input number Switch type S...

Page 82: ...ms into a sewing program 3 Configure seams as required by production NOTE Backward scrolling in program levels When the programming menus are selected the menu used last is always displayed This level is indicated by the number 1 placed in front of the functions For selec ting certain functions you may have to scroll backward in the programming and service menus Select the programming menus Press ...

Page 83: ...s the key 4 Enter the number of the seam to be copied into the input field 5 Confirm copy process Press the key 6 The display shows O K PLEASE WAIT to indicate that the copy process has been successfully completed Then the seam number is shown in the display field of the sewing program Modifying a sewing program seam The sewing parameters that were changed as a result of the copy pro cess can now ...

Page 84: ...cted sewing program cannot be erased 1 Select the programming menus Press the key 2 Select the INITIAL PARAMETER function Press the key Programming level 2 is displayed 3 Select the ERASE SEAM function Press the key 4 Enter the number of the seam into the input field 5 Start erasure Press the key The display shows the safety prompt ARE YOU SURE 6 Confirm erasure Press the key The display shows O K...

Page 85: ...idual seams should be copied to the memory card at regular intervals Do not use the supplied memory card that contains the standard sewing programs for data backup Formatting the memory card If additional memory cards optional are used for data backup they must be formatted before they can be used 1 Insert the memory card into the slot on the operating panel 2 Select the programming menus Press th...

Page 86: ...tore all sewing programs select the ALL VARIABLES CARD function Press the key 6 Confirm the selection Press the key 7 The display shows O K PLEASE WAIT until the data transmission has been completed Copying data to the storage medium of the operating panel Data stored on a memory card can be copied to the operating panel ei ther partially as individual sewing programs or completely all sewing prog...

Page 87: ...ng menus Press the key 3 Select the MEMORY CARD function Press the key 4 To overwrite the selected seam shown on the display select the CARD CURRENT SEAM function Press the key or 5 To overwrite all sewing programs select the CARD ALL VA RIABLES function Press the key 6 Confirm the selection Press the key 7 The display shows O K PLEASE WAIT until the data transmission has been completed ...

Page 88: ...mming and service menus To select service menus Press the key To scroll back in service menus To scroll back in service menus Press the or key Service code The functions in the service menus are protected by a dual stage ac cess privilege First enter the machine code 50190 for copying sewing parame ters basic parameters and sewing programs and for selecting some of the diagnostics programs Select ...

Page 89: ...machine During these tests individual machine assemblies or ma chine cycles are started If components are partially or completely removed machine components may be dama ged Perform tests only when the machine is at operating temperature F1 SERVICE TESTS These menus are only accessible after the service code has been entered and must only be selected as instructed by authorized ser vice personnel m...

Page 90: ...SEW MOTOR PULLER Stepper motor test F3 ROLLER Roller distance test F4 TOP FEEDING Top feeding function test F5 DIFFERENTIAL Differential feeding function test Selecting the language The language for the menu items and for the text shown at the display can be selected 1 Select the programming menus Press the key 2 Select the ADDITIONAL PROGRAMS function Press the key 3 Select the CHOOSE LANGUAGE fu...

Page 91: ...The total number of the sewing pieces processed with the machine is edited in a counter function This counter cannot be reset to zero 1 Select the programming menus Press the key 2 Select the ADDITIONAL PROGRAMS function Press the key 3 Select the PIECE COUNTER function Press the key 4 Return to access level 1 Press the key ...

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