BeiJer BFI-P2 Series Page 17 Installation & User Manual Download | Manualshive

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Version 3.04

| Beijer BFI-P2 User Guide |

17

www.beijerelectronics.com

3.7. Mounting the Drive – IP20 Units



IP20 Units are intended for installation within a control cabinet.



When mounting with screws:

  o  Using the drive as a template, or the dimensions shown above, mark the locations for drilling.
  o  Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive.
  o  Mount the drive to the cabinet backplate using suitable mounting screws.
  o  Position the drive, and tighten the mounting screws securely.



When Din Rail Mounting (Frame Size 2 Only):

  o  Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first.
  o  Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail.
  o  If necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail.
  o   To remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the

bottom of the drive away from the rail first.

3.8. Guidelines for Mounting (IP55 Units)



Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section

10.1. Environmental



The drive must be mounted vertically, on a suitable flat surface.



The minimum mounting clearances as shown in the table below must be observed.



The mounting site and chosen mountings should be sufficient to support the weight of the drives.



IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.



Using the drive as a template, or the dimensions shown above, mark the locations required for drilling.



Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number
and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to
be cut as required. Remove the gland plate from the drive prior to drilling.

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Summary of Contents for BFI-P2 Series

Page 1: ...Installation User Guide Performance Inverter P2 AC Variable Speed Drives 0 75 250kW 200 480V IP20 IP55 NEMA 12 IP66 NEMA 4X ...

Page 2: ...ol Terminal Connections 26 4 1 1 IP66 Switched Version Integrated Control Switch and Potentiometer Wiring 27 4 12 Motor Thermal Overload Protection 27 4 13 EMC Compliant Installation 28 4 14 Safe Torque Off 29 5 Keypad and Display Operation 33 5 1 Keypad and Display Layout 33 5 2 Selecting the Language on the TFT and OLED Display 34 5 3 Additional Display Messages 34 5 4 Changing Parameters 35 5 5...

Page 3: ...receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the drive to the motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temper...

Page 4: ...responsible for ensuring that the electrical equipment complies with EN60204 1 and providing a disconnecting device which must be one of the following types A switch disconnector utilization category AC 23B EN 60947 3 A circuit breaker suitable for isolation in accordance with EN 60947 2 A disconnector with an integrated auxiliary contact that ensures under all circumstances the switching devices ...

Page 5: ...its 3 9 Guidelines for Mounting IP66 Units 12 12 13 16 17 17 18 5 Select the correct power and motor cables according to local wiring regulations or code noting the maximum permissible sizes 10 3 Input Output Power and Current Ratings 72 6 For IT Supply network or any power supply type where the phase earth voltage may exceed the phase phase voltage such as ungrounded supplies disconnect the EMC f...

Page 6: ...erter Display M TFT display T OLED Text Display Frame Size 2 8 Voltage Code 2 230 Volt 4 400 Volt Enclosure 2 IP20 N IP55 Non Switched A IP66 Outdoor Non Switched B IP66 Outdoor Switched Current Rating e g 0023 2 3A Brake Chopper 4 Internal Brake Chopper No of input phases 1 Single Phase Input 3 3 Phase Input F Internal Filter 2 2 Product Rating Label Location All Beijer BFI P2 models carry a rati...

Page 7: ...3 08 Read User Guide Before Power down for 5min before Risk of Electric Shock removing cover Ø F Hz I A HP protection refer to User Guide 66 IP Listed2AD0 E365311 Ind Cont Eq SCCR For rating and V NEMA 4X Performance Inverter P2 63513 2 Enclosure Type and IP Rating 3 Firmware Version 4 Serial Number 5 Technical Data Supply Voltage 6 Technical Data Maximum continuous output current 2 4 Drive Model ...

Page 8: ...2 MN 5 5 14 3 BFI P2 34 0180 3F42 MN 7 5 18 3 BFI P2 34 0240 3F42 MN 1 1 24 3 BFI P2 44 0300 3F42 MN 15 30 4 BFI P2 44 0390 3F42 MN 18 5 39 4 BFI P2 44 0460 3F42 MN 22 46 4 BFI P2 54 0610 3F42 MN 30 61 5 BFI P2 54 0720 3F42 MN 37 72 5 BFI P2 64 0900 3F42 MN 45 90 6A BFI P2 64 1 100 3F42 MN 55 1 10 6A BFI P2 64 1500 3F42 MN 75 150 6B BFI P2 64 1800 3F42 MN 90 180 6B BFI P2 64 2020 3F42 MN 1 10 202 ...

Page 9: ... 5 72 5 BFI P2 62 0900 3F4N TN 22 90 6 BFI P2 62 1 100 3F4N TN 30 1 10 6 BFI P2 62 1500 3F4N TN 37 150 6 BFI P2 62 1800 3F4N TN 45 180 6 BFI P2 72 2020 3F4N TN 55 202 7 BFI P2 72 2480 3F4N TN 75 248 7 380 480V 10 3 Phase Input Model Number with Filter kW Output Current A Frame Size BFI P2 44 0240 3F4N TN 1 1 24 4 BFI P2 44 0300 3F4N TN 15 30 4 BFI P2 44 0390 3F4N TN 18 5 39 4 BFI P2 44 0460 3F4N T...

Page 10: ...2 22 0070 1F4A MN 2 7 2 BFI P2 22 0105 1F4A MN 3 10 5 2 200 240V 10 3 Phase Input kW Model Number kW Output Current A Frame Size BFI P2 22 0043 3F4A MN 0 75 4 3 2 BFI P2 22 0070 3F4A MN 1 5 7 2 BFI P2 22 0105 3F4A MN 2 2 10 5 2 BFI P2 32 0180 3F4A MN 4 18 3 BFI P2 32 0240 3F4A MN 5 5 24 3 380 480V 10 3 Phase Input kW Model Number kW Output Current A Frame Size BFI P2 24 0022 3F4A MN 0 75 2 2 2 BFI...

Page 11: ...22 0070 1F4B MN 2 7 2 BFI P2 22 0105 1F4B MN 3 10 5 2 200 240V 10 3 Phase Input kW Model Number kW Output Current A Frame Size BFI P2 22 0043 3F4B MN 0 75 4 3 2 BFI P2 22 0070 3F4B MN 1 5 7 2 BFI P2 22 0105 3F4B MN 2 2 10 5 2 BFI P2 32 0180 3F4B MN 4 18 3 BFI P2 32 0240 3F4B MN 5 5 24 3 380 480V 10 3 Phase Input kW Model Number kW Output Current A Frame Size BFI P2 24 0022 3F4B MN 0 75 2 2 2 BFI P...

Page 12: ...The drive can be operated within an ambient temperature range as stated in section 10 1 Environmental on page 72 For IP20 units installation is required in a pollution degree 1 environment For IP55 units installation in a pollution degree 2 environment is permissible For IP66 units installation in a pollution degree 4 environment is permissible UL Listed ring terminals lugs must be used for all bu...

Page 13: ...6 1 1 25 320 12 59 578 22 75 200 7 87 32 70 5 6B 726 28 58 330 13 320 12 59 680 26 77 225 8 85 43 94 8 8 995 39 17 480 18 89 477 18 77 942 37 08 432 17 130 286 6 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 2 M4 8 Control Terminals All 0 5 Nm 4 5 lb in 3 M4 8 Power Terminals 2 3 1 Nm 9 lb in 4 M8 5 16 4 2 Nm 18 lb in 5 M8 5 16 5 4 Nm 35 5 lb in 6A M8 5 16 6A 1...

Page 14: ... 25 270 10 63 515 20 28 175 6 89 23 50 7 6 865 34 06 330 12 99 330 12 99 830 32 68 200 7 87 55 121 2 7 1280 50 39 330 12 99 360 14 17 1245 49 02 200 7 87 89 196 2 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 4 M8 5 16 Control Terminals All 0 5 Nm 4 5 lb in 5 M8 5 16 Power Terminals 4 2 Nm 18 lb in 6 M10 3 8 5 4 Nm 35 5 lb in 7 M10 3 8 6 15 Nm 1 1 lb ft 7 15 Nm...

Page 15: ...in mm in mm in kg Ib 2 257 10 12 188 7 40 239 9 41 200 7 87 178 7 01 4 8 10 6 3 310 12 20 21 1 8 29 266 10 47 252 9 90 200 7 87 7 7 16 8 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size Required Torque 2 M4 8 Control Terminals All 0 5 Nm 4 5 lb in 3 M4 8 Power Terminals 2 3 1 Nm 9 lb in 3 Mechanical Installation ...

Page 16: ...es or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments should use a suitably sealed non vented enclosure The enclosure design and layout should ensure that adequate ventilation paths and clearances are provided to allow air to circulate through the drive heat...

Page 17: ...a suitable flat blade screwdriver to pull the release tab downwards and lift the bottom of the drive away from the rail first 3 8 Guidelines for Mounting IP55 Units Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10 1 Environmental on page 72 The drive must be mounted vertically on a suitable flat surface The m...

Page 18: ...table below must be observed The mounting site and chosen mountings should be sufficient to support the weight of the drives Using the drive as a template or the dimensions shown below mark the locations required for drilling Suitable cable glands to maintain the ingress protection of the drive are required Gland holes for power and motor cables are pre cut into the drive removable gland plate Rec...

Page 19: ...me Size 4 3 10 3 Frame Size 5 3 10 4 Frame Sizes 6 7 3 11 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment this should include Ambient temperature is within the limits set out in section 10 1 Environmental on page 72 Heat sink fans freely rotating and dust free The Enclosure in which the dr...

Page 20: ...nal information in section 4 2 on page 21 Isolator Disconnect Ensure there is at least 30 seconds between each power on Fuses Circuit Breaker Additional information in section 4 3 3 on page 22 External Line Reactor Additional information in section 4 3 4 on page 23 NOTE An input choke must be installed with the IP20 Frame Size 8 External EMC Filter optional Additional information in section 4 13 o...

Page 21: ...n page 22 Fuses Circuit Breaker Additional information in section 4 3 3 on page 22 External Line Reactor optional Additional information in section 4 3 4 on page 24 External EMC Filter optional Additional information in section 4 13 on page 28 Built in mains switch disconnector Ensure there is at least 30 seconds between each power on External Output Filter optional Output Choke load reactor dV dT...

Page 22: ...ility All Beijer BFI P2 models are designed for use on a single phase or balanced three phase supply depending on the model For all models and ratings when working with an IT Supply network or any power supply type where the phase to earth voltage may exceed the phase to phase voltage such as ungrounded supplies the internal EMC filter and surge protection must be disconnected before connecting th...

Page 23: ...ases the motor manufacturer should be consulted and preventative measures may be required prior to operating with the drive The motor should be connected to the BFI drive U V and W terminals using a suitable 3 or 4 core cable Where a 3 core cable is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they ...

Page 24: ...ke resistor the following settings are required Set P1 14 201 where 201 is the default password setting for advanced parameter access Enter the resistance of the brake resistor in P6 19 Ohms Enter the power of the brake resistor in P6 20 kW Dynamic Brake Resistor with Thermal Overload Protection L1 L K1 ODP 2 DC K1 Main Contractor Thermal Overload Brake Resistor with internal Over Temperature swit...

Page 25: ...DC Supply 100mA or External 24V DC Input 4 10 1 26 2 DI 1 Digital Input 1 Run Enable STOP RUN 4 10 2 26 3 DI 2 Digital Input 2 FORWARD REVERSE 4 10 2 26 4 DI 3 Digital Input 3 P1 12 Reference Preset Speeds 4 10 2 26 5 10V DC 10Volt DC Output On board 10V DC Supply 10 mA 6 AI 1 DI 4 Analog Input 1 Digital Input 4 Speed Reference 1 0 10V 4 10 3 26 7 0V COM 0 Volt Common 0V Common for AI AO DI DO 8 A...

Page 26: ...efined by parameters P1 12 and P1 13 The function of these parameters and available options are described in section 7 Control Terminal Functions on page 40 Local Potentiometer Connection AI1 2 wire Analog Voltage or Current signal 24V DC DI 1 DI 2 DI 3 10V DC AI 1 0V COM AO 1 0V COM DI 5 AO 2 STO STO 24V DC DI 1 DI 2 DI 3 10V DC AI 1 0V COM AO 1 0V COM DI 5 AO 2 STO STO 1 2 3 4 5 6 7 8 9 10 11 12...

Page 27: ...ll show IP66 Switch Setup 2 Pos DI1 Pos DI2 1 Switch disabled 0 Pos DI1 Pos DI1 2 5 Use UP or DOWN key to select the option 0 Pos DI1 Pos DI1 2 means integrated switches are enabled 1 Switch disabled means the switches are locked disabled 2 Pos DI1 Pos DI2 means that Revers direction is disabled via built in switch can be unlocked via external enable signal connected to DI1 terminal 2 6 Press the ...

Page 28: ... Best Practice use 360 bonding EMC cable gland shielded to motor chassis 4 13 2 Recommended Cable Types by EMC Category Number of Input Phases Rated Supply Voltage Frame Size IP rating Maximum Motor Cable Length to Achieve C11 2 5 6 8 C2 3 5 6 8 C3 4 7 8 1 230 2 IP20 IP66 1 5 5 25 25 100 3 230 2 3 IP20 IP66 1 5 5 25 25 100 4 5 IP20 IP55 1 5 5 25 25 100 4 5 IP55 25 100 6A 6B IP20 100 100 6 7 IP55 2...

Page 29: ...control panel backplate using a suitable EMC clamp or gland fitted as close to the drive as possible The drive earth terminal must also be connected directly to this point using a suitable cable which provides low impedance to high frequency currents For IP55 and IP66 drives connect the motor cable shield to the gland plate or internal ground clamp 7 A cable suitable for fixed installation with re...

Page 30: ...ages from being present at the drive power terminals 1 NOTE The STO function does not prevent the drive from an unexpected re start As soon as the STO inputs receive the relevant signal it is possible subject to parameter settings to restart automatically Based on this the function should not be used for carrying out short term non electrical machinery operations such as cleaning or maintenance wo...

Page 31: ...e not healthy is less than 20ms 4 14 7 STO Electrical Installation The STO wiring shall be protected from inadvertent short circuits or tampering which could lead to failure of the STO input signal further guidance is given in the diagrams below In addition to the wiring guidelines for the STO circuit below section 4 13 1 Recommended Installation for EMC Compliance on page 28 should also be follow...

Page 32: ...operation this should include the following tests With the motor at standstill and a stop command given to the drive as per the start source method selected in P1 13 o De energise the STO inputs Drive will display Inhibit o Give a start command as per the start source method selected in P1 13 and check that the drive still displays Inhibit and that the operation is in line with the section 4 14 4 ...

Page 33: ...real time information to access and exit parameter edit mode and to store parameter changes F2 Button Functional Button which can be programmed only in internal PLC function block Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode STOP 3...

Page 34: ... Navigate key to select alternative displays Press the Navigate key for 1 second The display will show the motor current Amps Press the Navigate key for 1 second The display will show the motor power kW If P1 10 0 pressing the Navigate key for 1 second will display the motor speed RPM 5 3 Additional Display Messages Auto Tuning in Progress External 24V DC Supply Overload Switching Frequency Reduct...

Page 35: ... parameters to the drive memory then follow the procedure shown below right Factory Parameter Reset TFT and OLED Display User Parameter Reset TFT and OLED Display P2 01 P2 01 P2 01 P2 01 P2 01 P2 01 Stop P Def Stop Stop U Def Stop 15kW 400V 3Ph 50 0Hz 15kW 400V 3Ph P1 08 30 0 3 0 30 0A 15kW 400V 3Ph Press and hold the Up Down Start and Stop keys for 2s The display shows P Def Briefly press the Sto...

Page 36: ...OLED Display Maximum frequency Speed limit Maximum frequency Speed limit 1500 rpm 0 rpm P1 01 7500 rpm 0 rpm P1 01 7500 rpm 0 rpm Whilst editing a parameter value press the Up and Down keys simultaneously The parameter will be set to the lowest possible value 5 7 4 Adjusting Individual Digits When editing parameter values and making large changes e g setting the motor rated speed from 0 to 1500RPM...

Page 37: ...along with the first 50 parameters in Group 0 P1 14 P6 30 Default setting 201 With this setting all parameters are accessible 6 2 Parameter Group 1 Basic Parameters The basic parameter group allows the user to Enter the motor nameplate information o P1 07 Motor Rated Voltage o P1 08 Motor Rated Current o P1 09 Motor Rated Frequency o P1 10 Optionally Motor Rated Speed Define the operating speed li...

Page 38: ...ting the spin start function P2 26 should be enabled In this mode the drive brake transistor where fitted is disabled 2 Ramp brake chopper enabled When the enable signal is removed the drive will ramp to stop with the rate controlled by P1 04 as described above The BFI drive Brake chopper is also enabled in this mode 3 Coast brake chopper enabled When the enable signal is removed the drive output ...

Page 39: ...ter based on the motor parameters measured during an autotune P1 12 Primary Command Source 0 6 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Keypad control uni directional The drive can be controlled in the forward direction only using the internal keypad or an external remote keypad 2 Keypad control bi directional The drive can be controlled in the...

Page 40: ...ule is fitted control is through the Modbus RTU interface Digital Input 1 must be closed to allow operation 5 Slave Mode Master Drive From Master Beijer BFI P2 provides an inbuilt Master Slave function A single drive acts as the Master and connected Slave drives will mimic the starting and stopping along with following the output frequency with any scaling applied Digital Input 1 must be closed to...

Page 41: ...multaneously the drive stops using Fast Stop Ramp Time P2 25 FAST STOP P2 25 Normally Closed Falling Edge Open momentarily to FAST STOP the drive using Fast Stop Ramp Time P2 25 E TRIP Normally Closed External Trip input When the input opens momentarily the drive trips showing or depending on P2 33 setting See section 4 12 2 Motor Thermistor Connection on page 27 for further information Analog Inp...

Page 42: ...f Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 8 STOP RUN FWD REV DI3 DI4 Preset Speed DECEL P1 04 DECEL P8 1 1 Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 9 STOP RUN FWD REV DI3 DI4 Preset Speed P1 12 REF PR REF Off Off P2 01 REF On Off P2 02 REF Off On P2 03 REF On On P2 04 REF 10 STOP RUN FWD REV NO INC SPD NO DEC SPD P1 12 REF1 P2 01 REF 11 STOP RUN F...

Page 43: ...be the Selected Speed Reference 7 3 Example Connection Schematics P1 13 Setting 1 4 11 14 _ 24 V DC 1 24V DC 24V DC 24V DC 24V DC 24V DC 2 DI 1 Disable Enable Disable Enable Run Forward Run Forward 3 DI 2 Forward Reverse Forward Reverse Run Reverse Run Reverse 4 DI 3 P1 12 Reference PR Reference P1 12 Reference PR Reference P1 12 Reference PR Reference P1 12 Reference PR Reference 5 10V DC 10V DC ...

Page 44: ...Dec Ramp Select P1 04 P8 11 Dec Ramp Select P1 04 P8 11 P1 12 Reference Preset Ref 11 AO 2 Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current Analog Output 2 Motor Current 12 STO STO STO STO STO STO STO 13 STO STO STO STO STO STO STO P1 13 Setting 3 5 13 15 _ 24 V DC 1 24V DC 24V DC 24V DC 24V DC 24V...

Page 45: ... Output 2 Motor Current Analog Output 2 Motor Current 12 STO STO STO 13 STO STO STO P1 13 Setting 7 17 _ 24 V DC 1 24V DC 24V DC 24V DC 2 DI 1 Disable Enable Run Forward 3 DI 2 Forward Reverse Run Reverse 4 DI 3 Preset Speed Select BIT 0 Preset Speed Select BIT 0 5 10V DC 10V DC 10V DC 6 DI 1 Preset Speed Select BIT 1 Preset Speed Select BIT 1 7 0V COM 0V COM 0V COM 8 AO 1 Analog Output 1 Motor Sp...

Page 46: ... 0V COM 0V COM 10 DI 5 P1 12 Reference P2 01 Reference P1 12 Reference P2 01 Reference 11 AO 2 Analog Output 2 Motor Current Analog Output 2 Motor Current 12 STO STO STO 13 STO STO STO P1 13 Setting 21 _ 24 V DC 1 24V DC 24V DC 2 DI 1 NO Push Start Forward 3 DI 2 NC Push Stop 4 DI 3 NO Push Start Reverse 5 10V DC 10V DC 6 AI 1 Analog Input 1 7 0V COM 0V COM 8 AO 1 Analog Output 1 Motor Speed 9 0V ...

Page 47: ...spectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the BFI drive output frequency will remain at the upper or lower limit of the band P2 11 Analog Output 1 Function Terminal 8 0 12 8 Digital Output Mode Logic 1 24V DC 0 Drive running Logic 1 when the BFI drive is enabled Running 1 Drive healthy Logic 1 when n...

Page 48: ... Output 2 Format See Below 0 to10V 10 to 0V 0 to 20mA 20 to 0mA 4 to 20mA 20 to 4mA P2 15 Relay 1 Function 0 14 1 Setting Function Logic 1 when 0 Drive running The BFI drive is enabled Running 1 Drive healthy No fault or trip condition exists on the drive 2 At speed Output frequency matches the setpoint frequency 3 Motor speed 0 The motor runs above zero speed 4 Motor speed limit The motor speed e...

Page 49: ...when the signal falls below the value programmed in P2 17 P2 19 Relay 2 Analog Output 2 Upper Limit P2 20 200 0 100 0 P2 20 Relay 2 Analog Output 2 Lower Limit 0 0 P2 19 0 0 Used in conjunction with some settings of Parameters P2 13 P2 18 P2 21 Display Scaling Factor 30 000 30 000 0 000 P2 22 Display Scaling Source 0 3 0 P2 21 P2 22 allow the user to program the BFI drive to display an alternative...

Page 50: ...th P2 28 P2 30 Analog Input 1 Terminal 6 Format See Below Setting Signal Format 0 to 10 Volt Signal Uni polar 10 to 0 Volt Signal Uni polar 10 to 10 Volt Signal Bi polar 0 to 20mA Signal 4 to 20mA Signal the BFI drive will trip and show the fault code if the signal level falls below 3mA 4 to 20mA Signal the BFI drive will ramp to Preset Speed 8 P2 08 if the signal level falls below 3mA 20 to 4mA S...

Page 51: ...configured for multiple speed references typically Hand Auto control or Local Remote control when switched to keypad mode by a digital input the drive will continue to operate at the last operating speed 3 Preset speed 8 keypad start Following a stop and restart the BFI drive will always initially run at Preset Speed 8 P2 08 4 Minimum speed terminal start Following a stop and restart the drive wil...

Page 52: ...r the PID Controller Where the feedback is provided from a transducer such as a pressure transducer or level measurement this represents the percentage of the pressure range e g for a 0 10 Bar transducer 4 bar 40 or the level P3 07 PID Output Upper Limit P3 08 100 0 100 0 Limits the maximum value output from the PID controller P3 08 PID Output Lower Limit 0 0 P3 07 0 0 Limits the minimum output fr...

Page 53: ...ovides the simplest control and is suitable for a wide range of applications Sensorless Vector Torque Control o This method is suitable for specific applications only which require the motor torque to be the primary control function rather than speed and should be used with extreme care only in specific applications Sensorless Vector Speed Control o This method provides increased starting torque c...

Page 54: ...te the correct value for P1 07 o P1 08 Motor Rated Current o P1 09 Motor Rated Frequency o Optional P1 10 Motor Rated Speed Rpm Select PM Motor Speed control mode by setting P4 01 3 or BLDC Motor Speed Control by setting P4 01 5 Ensure that the motor is correctly connected to the drive Carry out a motor data Autotune by setting P4 02 1 o The autotune measures the electrical data required from the ...

Page 55: ...ng instability For best dynamic performance the value should be adjusted to suit the connected load P4 05 Motor Power Factor cos Ø 0 50 0 99 When operating in Vector Speed motor control modes this parameter must be set to the motor nameplate power factor P4 06 Torque Control Reference Limit Source 0 5 0 0 Maximum torque limit P4 07 The torque controller reference limit is set in P4 07 1 Analog Inp...

Page 56: ...t Limit Reduction When the overload accumulator reaches 90 of the output current limit is internally reduced to 100 of P1 08 in order to avoid an It trp The current limit will return to the setting in P4 07 when the overload accumulator reaches 10 P4 15 Master Mode Configuration Master Slave Mode 0 1 0 0 Motor speed torque reference In this mode when the drive functions as a Master in Master Slave...

Page 57: ...er to section 9 2 Modbus RTU Communications on page 65 8 3 5 CAN Open Connection Beijer BFI P2 supports CAN Open communication Connection is made through the RJ45 connector For further information refer to section 9 3 CAN Open Communication on page 67 8 3 6 Other Fieldbus Networks Additional fieldbus network protocols are supported using optional interfaces Refer to the Beijer Electronics website ...

Page 58: ... transferred to User Register 4 This option allows the function of the process data word to be defined in Parameter Group 9 In this case User Register 4 should not be written to within any PLC function code although the value can be read P5 14 Fieldbus PDI 3 Function Select 0 2 0 0 Torque reference limit This option must be selected if the drive output torque limit setpoint is to be controlled fro...

Page 59: ...sabled 0 1 Enabled P6 11 Speed Hold Time on Enable 0 250s 0s P6 12 Speed Hold DC Injection Time on Disable 0 250s 0s P6 13 Hoist Brake Release Time 0 0 5 0s 0 2s P6 14 Hoist Brake Apply Time 0 0 5 0s 0 3s P6 15 Hoist Brake Pre Torque Level 0 0 200 0 8 0 P6 16 Hoist Pre Torque Time Limit 0 0 25 0s 5 0s P6 17 Maximum Torque Time Limit 0 0 25 0s 0 0s P6 18 DC Injection Braking Current 0 0 100 0 0 0 T...

Page 60: ...lied in Vector control modes P7 14 Low Frequency Torque Boost 0 0 100 0 0 0 For PM Motors applies a torque boost current at low frequency x P1 08 P7 15 Torque Boost Frequency Limit 0 0 50 0 0 0 For PM motors determines the frequency x P1 09 when the boost current is removed P7 16 PM Motor Signal Injection 0 Disabled 0 1 Signal Injection During Magnetizing Period 2 Signal Injection at Low Speed 3 S...

Page 61: ...2 P9 21 Preset Speed Select Input 0 P9 22 Preset Speed Select Input 1 P9 23 Preset Speed Select Input 2 P9 24 Acceleration Ramp Select Bit 0 P9 25 Acceleration Ramp Select Bit 1 P9 26 Deceleration Ramp Bit 0 P9 27 Deceleration Ramp Bit 1 P9 28 Motorised Pot Up Input Source P9 29 Motorised Pot Down Input Source P9 30 Speed Limit Switch Forward P9 31 Speed Limit Switch Reverse P9 33 Analog Output 1 ...

Page 62: ...e Rs Ω P0 18 Motor Stator Inductance Ls H P0 19 Motor Rotor Resistance Rr Ω P0 20 DC Bus Voltage V P0 21 Heatsink Temperature C P0 22 Time Left To Next Service Hours P0 23 Time Heatsink 85 C HH MM SS P0 24 Time Internal 80 C HH MM SS P0 25 Estimated Rotor Speed Hz RPM P0 26 kWh Meter kWh P0 27 MWh Meter MWh P0 28 Software Version N A P0 29 Drive type N A P0 30 Drive serial number N A P0 31 Total R...

Page 63: ...e Duty N A P0 57 Ud Uq N A P0 58 Encoder Feedback Speed Hz RPM P0 59 Frequency Input Speed Hz RPM P0 60 Calculated Slip Speed Hz RPM P0 61 Relay Speed Hysteresis Hz RPM P0 62 Droop speed Hz RPM P0 63 Post ramp speed reference Hz RPM P0 64 Actual Eff Switching Frequency kHz P0 65 Drive Total Life Time HH MM SS P0 66 Function block program ID N A P0 67 Overload Integration Level P0 68 User ramp valu...

Page 64: ...sing Modbus RTU or CANopen ensure that the 0V signal T3 is also used to avoid comms errors and potentially damaging common mode voltages The Serial Bus data link is only used for connection of Beijer Electronics peripherals and inter drive communication The Modbus interface allows connection to a Modbus RTU network as described in section 9 2 Modbus RTU Communications 9 1 1 RS 485 Communications E...

Page 65: ...uce noise 9 2 Modbus RTU Communications 9 2 1 Modbus Telegram Structure The Beijer BFI P2 supports Master Slave Modbus RTU communications using the 03 Read Multiple Holding Registers and 06 Write Single Holding Register commands and 16 Write Multiple Holding Registers Supported for registers 1 4 only Many Master devices treat the first Register address as Register 0 therefore it may be necessary t...

Page 66: ... in the event of a drive trip Refer to section 1 1 1 Fault Messages for a list of fault codes and diagnostic information 7 Output Frequency R Output frequency of the drive to one decimal place e g 123 12 3 Hz 8 Output Current R Output current of the drive to one decimal place e g 105 10 5 Amps 9 Output Torque R Motor output torque level to one decimal place e g 474 47 4 10 Output Power R Output po...

Page 67: ...management Sync 080h Synchronous message COB ID can be configured to other value Emergency 080h Node address Emergency message COB ID can be configured to other value PDO1 TX 180h Node address Process data object PDO1 is pre mapped and enabled by default PDO2 is pre mapped and disabled by default Transmission mode COB ID and mapping can be configured PDO1 RX 200h Node address PDO2 TX 280h Node add...

Page 68: ...odes can be selected for each PDO For RX PDO the following modes are supported Table 3 RX PDO Transmission Mode Transmission Type Mode Description 0 240 Synchronous The received data will be transferred to the drive active control register when the next sync message is received 254 255 Asynchronous The received data will be transferred to the drive active control register immediately without delay...

Page 69: ...nsigned 32 N 00000580h Node ID 1400h 0 RX PDO1 comms param No of entries RO Unsigned 8 N 2 1 RX PDO1 COB ID RW Unsigned 32 N 40000200h Node ID 2 RX PDO1 transmission type RW Unsigned 8 N 254 1401h 0 RX PDO2 comms param No of entries RO Unsigned 8 N 2 1 RX PDO2 COB ID RW Unsigned 32 N C0000300h Node ID 2 RX PDO2 transmission type RW Unsigned 8 N 0 1600h 0 RX PDO1 mapping No of entries RW Unsigned 8...

Page 70: ...w 200Bh 0 Motor speed Hz RO Unsigned 16 Y 500 50 0Hz 200Dh 0 Motor current RO Unsigned 16 Y 123 12 3A 200Eh 0 Motor torque RO Integer 16 Y 4096 100 0 200Fh 0 Motor power RO Unsigned 16 Y 1234 12 34kW 2010h 0 Drive temperature RO Integer 16 Y 30 30 C 2011h 0 DC bus value RO Unsigned 16 Y 2012h 0 Digital input status RO Unsigned 16 Y 2013h 0 Analog input 1 percentage RO Unsigned 16 Y 2014h 0 Analog ...

Page 71: ...10 9 8 7 6 5 4 3 2 1 0 0 Normal Operation Stop 1 Coast Stop Reset Fast Stop Run Object 200Ah Drive Status Register Status Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 Drive Trip Code No Function Drive Healthy Drive Disabled 1 In Standby Maintenance Time reached Inhibit No Function Drive Tripped Drive Enabled 9 Serial Communications ...

Page 72: ...contact your local authorities or dealer and ask for the correct method of disposal Dismantling and Scrapping The BFI drive or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment Electrolytic Capacitors Displays Power Semiconductor Devices and Enclosure Plastics 10 3 Input Output Power and ...

Page 73: ...0 20 4 7 5 10 33 3 40 40 16 5 30 100 330 22 4 1 1 15 50 1 63 70 16 5 46 100 330 22 5 15 20 63 9 80 80 35 2 61 100 330 12 5 18 5 25 74 0 100 90 35 2 72 100 330 12 6 22 30 99 1 125 125 150 300MCM 90 100 330 6 6A 22 30 80 6 100 100 150 300MCM 90 100 330 6 6 30 40 121 0 160 150 150 300MCM 1 10 100 330 6 6B 30 40 97 8 125 125 150 300MCM 1 10 100 330 6 6 37 50 159 7 200 200 150 300MCM 150 100 330 6 6B 3...

Page 74: ... 1 10 150 300MCM 90 100 330 6 6 55 75 126 4 125 175 150 300MCM 1 10 100 330 6 6A 55 75 102 2 125 125 150 300MCM 1 10 100 330 6 6 75 100 164 7 200 200 150 300MCM 150 100 330 6 6B 75 100 144 1 200 175 150 300MCM 150 100 330 6 6 90 150 192 1 250 250 150 300MCM 180 100 330 6 6B 90 150 167 4 250 225 150 300MCM 180 100 330 6 6B 1 10 175 189 8 250 250 150 300MCM 202 100 330 6 7 1 10 175 210 8 250 300 150...

Page 75: ...gle phase supply when the output current is 50 derated The maximum cable lengths stated here are based on hardware limitations and do NOT take into consideration any requirements for compliance to any EMC standards Please see section 4 13 EMC Compliant Installation for further information The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded cable t...

Page 76: ...nnection Unless otherwise stated all Beijer BFI P2 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 10 1 Environmental Branch circuit protection must be installed according to the relevant national codes Fuse ratings and types are shown in section 10 3 Input Output Power and Current Ratings Suitable Power and motor cables sh...

Page 77: ...000m 6562 ft 4000m 13123 ft IP55 1000m 3281ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft IP66 1000m 3281ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft 10 6 3 Derating for Switching Frequency Enclosure Type Switching Frequency Where available 4kHz 8kHz 12kHz 16kHz 24kHz 32kHz IP20 N A N A 20 30 40 50 IP55 N A 10 10 15 25 N A IP66 N A 10 25 35 50 50 10 6 4 Example of applying Derating Factors...

Page 78: ... screw is clearly labelled VAR Frame Sizes 2 3 The EMC Filter and Varistor disconnect screws are located on the left side of the product when viewed from the front Remove both screws completely Frame Size 4 Frame Size 4 units have EMC Filter disconnection points only located on the front face of the unit as shown EMC L1 L2 L3 Frame Size 5 Frame Size 5 units have EMC Filter disconnection points onl...

Page 79: ...d P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 and ensure an autotune has been successfully completed for the connected motor Check the load mechanically to ensure it is free and that no jams blockages or other mechanical faults exist 05 Hardware Over Current Check the motor wiring and motor itself for phase to phase and phase to earth short circuits Di...

Page 80: ...ed motor PTC device has caused the drive to trip 22 Cooling Fan Fault Check and if necessary replace the drive internal cooling fan 23 Ambient Temperature High The measured temperature around the drive is above the operating limit of the drive Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in sections 3 5 Mechanical Dimensions and Weight...

Page 81: ...k that the power rating corresponds to the power rating of the connected drive 45 Incorrect Supply Phase Sequence Applies to Frame Size 8 drives only indicates that the incoming power supply phase sequence is incorrect Any 2 phases may be swapped 49 Output Phase Loss One of the motor output phases is not connected to the drive 50 Modbus Comms fault A valid Modbus telegram has not been received wit...

Page 82: ...82 Beijer BFI P2 User Guide Version 3 04 www beijerelectronics com ...

Page 83: ...Version 3 04 Beijer BFI P2 User Guide 83 www beijerelectronics com ...

Page 84: ...Ñ82 P2I66 BE_V3 04 Ó 82 P2I66 BE_V3 04 Beijer Electronics Stora Varvsgatan 13a Box 426 SE 201 24 Malmö Sweden www beijerelectronics com ...

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