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Beijer Electronics iX Panel K100, Service Maintenance Manual, Page: 24 / 46

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Beijer Electronics iX Panel K100 Service Maintenance Manual Download Page 24

Hardware Replacement

8.4 Replacing the Display/Display

Cable

The following is needed:

•

A new display/display cable, see

Available Spare Parts for iX Panel K100

•

A torx T10 screwdriver

Note:

Make sure to use adequate ESD protection.

Follow the steps below to replace the display/display cable:
1. Power off the operator panel.
2. Follow the instructions under

Replacing the Rear Cover

to remove the rear

cover.

3. Disconnect the two flex cables the flex cable and the LED cable from the

power card and remove the two plastic nuts that hold the power card in place.

flex cables

plastic nut

plastic nut

4. Lift the power card and gently remove the backlight cables and the display

cable from the rear side of the power card.

5. Remove the mounting plate (9 torx screws). Gently lift the mounting plate

with the display and power card.

9 x torx screws

Beijer Electronics, MAEN003

24

Summary of Contents for iX Panel K100

Page 1: ...iX PanelK100 Service Maintenance Manual English MAEN003 2010 05...

Page 2: ...B assumes no responsibility for any errors that may appear in this document Read theentireinstallation manual prior to installing and using this equipment Only quali ed personnel may install operate o...

Page 3: ...5 2 Keyboard Material 16 5 2 1 Autotex F157 207 16 5 2 2 Screen Surface 17 5 2 3 Auto ex EB 17 6 Hardware Tests 18 7 Additional Hardware 19 7 1 Memory Card 19 7 1 1 Installation 19 7 1 2 Settingsin iX...

Page 4: ...Cable and Bus Termination RS485 38 12 Fault Tracing 39 13 Software 41 13 1 GeneralInformation aboutSoftware 41 13 1 1 Software Products 41 13 2 Update Software 42 13 2 1 iX Developer 42 13 2 2 Remote...

Page 5: ...of skincontact wash immediately with plenty ofwater In case of eye contact holdthe eye open ush with plenty of water and get medical attention The gures in this manualserves an illustrative purpose B...

Page 6: ...y cleaningormaintenance operations disconnect the equipment from the electrical supply Clean the display and surroundingfront cover with asoft cloth and mild detergent Replacingthe battery incorrectly...

Page 7: ...owto maintain the iXPanel K100 The functions available in iXDeveloperdependonwhich operatorpanel model is used 2 1 iX PanelK100 The followingdrawingsare available foriX Panel K100 Outline drawing Pane...

Page 8: ...enance personnel are permittedtocarry out the following actions Replacing the Rear Cover Replacing the Display Display Cable Replacing the Complete Front Replacing the Backlight 2 3 Service and Repair...

Page 9: ...tionabout type number serialnumber environment and an installationdescription The form will be senttothe manufacturer s helpdeskand they will answeryour question or register your improvement fault To...

Page 10: ...h 9 92 inch 382 mm 100 mm 4 0 inch 15 04 inch 2 28 inch Caution The openings on the enclosure are for airconvection Do not cover these openings 3 2 Installation Process 1 Unpackand check the delivery...

Page 11: ...e outer sides ofthe holesandcutaccording to the markings 6 5 mm 35 0 mm For text strip 3 5 mm 35 0 mm 1 38 inch 1 38 inch 0 14 inch 0 26 inch 3 Secure the operator panel in position usingallthe fasten...

Page 12: ...ry before connecting it to the power outlet Ensure that the voltage and polarity of the powersource is correct Use only shielded communication cables Separate high voltage cables from signal and suppl...

Page 13: ...lp le for the driverin question 3 2 2 Other Connections and Peripherals Cables peripheral equipment and accessories must be suitable forthe application and itsenvironment Forfurtherdetailsor recommend...

Page 14: ...e and supply voltage Total maximum error 1 min month at 25 C Temperature coefficient 0 034 0 006 ppm C2 Rechargeable battery Power consumption at rated voltage Normal 0 5 A Maximum 1 0 A Display TFT L...

Page 15: ...ollowing chemicals at room temperature Butanol Nitric acid 3 Hydrochloric acid 5 Nitric acid 10 Isopropyl alcohol Phosphoric acid 43 Na hypochlorite 10 Turpentine Note If exposure to any of the above...

Page 16: ...ulfuric acid 10 Bleach1 Linseed oil Tomato ketchup Castoroil Methanol Trichloroacetic acid 50 Causticsoda 40 1 Nitric acid 10 White Spirit Cuttingoil Paraffin oil Windex1 Cyclohexanol Persil powderin...

Page 17: ...3 Autoflex EB It is recommended to use the Auto ex EB keyprotection sheet that can be ordered from BeijerElectronics Solvent Resistance Auto ex EBwithstands exposure to the same chemicalsas Autotex F...

Page 18: ...panels are designed to ful ll standards such as CE The quality policy and environmentalpolicy place demands on all suppliersandsubcontractors The manufacturerperforms extensive hardware testingbefore...

Page 19: ...s SiliconDrive SanDisk Industrial Grade Cactus 203 302 and 303 series Other Compact Flash cards may be approved asaccessoriesforthe iXPanelseven if they are not present in the above list due to produc...

Page 20: ...like to move the les to the internal card select YES tothis question 7 1 2 Settings in iX Developer The size of the internal memory card must be entered in iX Developer 1 Click on Settings onthe Proje...

Page 21: ...wing functions 1 ON 0 OFF Each letterin MODE has acorrespondingmode switch MODE Description 0000 Run mode boots CE normal operation 0010 System Restore resets the file system and registry reinstalls t...

Page 22: ...using aballpoint pen 3 Reconnect powerto the operatorpanel 8 2 Cables Most of the operator panels use the same type of ex cable connectors connector flanges Flex cable connector To release the ex cabl...

Page 23: ...lK100 A torx T10 screwdriver Note Make sure to use adequate ESD protection Follow the steps belowtoreplace the rear cover 1 Power off the operator panel 2 Remove the rear coverofthe operatorpanel by l...

Page 24: ...wthe instructions underReplacing the Rear Cover toremove the rear cover 3 Disconnect the two excables the ex cable andthe LEDcable fromthe power cardand remove the two plastic nuts thathold the powerc...

Page 25: ...gplate 8 Re assemble the panel in reverse order 8 4 1 Self test of the Display To perform aself test of the display followthe steps below 1 Start the operator panelin a self test mode see table in the...

Page 26: ...er Note Make sure to use adequate ESD protection Follow the steps belowtoreplace the complete front ofthe iX Panel K100 1 Power off the operator panel 2 Followthe steps 1 3 and 5 inthe Replacing the D...

Page 27: ...e iXPanel K100 1 First followthe steps 1 5 insection ReplacingtheRear Cover 2 Gently move the backlight diagonally indirection from the display centerto release the snap in closure that keepsthe backl...

Page 28: ...40 POWER CONNECTOR 601009011 REAR COVER 601009003 CF COVER 601009001 MOUNTING BRACKETS 601009056 KEY PROTECTION SHEET 601009269 FRONT LABEL 601009137 COMPLETE BOX 601009008 TEST PLUG ETHERNET Ethernet...

Page 29: ...rom the panel 2 Set the mode switches in mode 1000 Service Menu mode 3 Connect the powersupply 4 Make desired settingsinthe service menu 5 Disconnect the powersupply from the panel 6 Set the mode swit...

Page 30: ...Menu 9 3 4 Format Memory Card The format memory card function will detect if external andinternal memory cards Select which card toformatand in some cases formattingalternatives Beijer Electronics MAE...

Page 31: ...off the operator panel 2 Gotothe self test Setthe mode switches tothe self test positions see the table in theMode Switchessection 3 Power on the operator panelandfollow the instructions atthe bottom...

Page 32: ...hassis and the closest groundingpoint on the door see 3 in drawingabove 3 Connect astrongbut shortgroundingbraid betweenthe doorand the device cabinet see 4 indrawingabove 4 Twist the cables onto the...

Page 33: ...unithas its shield directly grounded or groundedviaa capacitor Note In many cases connecting the shielded Ethernet cabling to the chassis at both ends is inappropriate Hum or grounding loops canoccur...

Page 34: ...is to connect the otherend of the shield to the ground via a 0 1 uF 250 V plastic capacitor Both ends are then connected tothe ground in terms ofHF but only connected to the ground at one end in terms...

Page 35: ...ated average temperature in the cabinet as wellas a large program for controllingthe temperature in the device cabinet An enamel coated steel cabinethasaradiant heatvalue of 5 5 W m2 and degrees C Ins...

Page 36: ...ELV accordingtoEN 60950 protectionagainst electric shock and UL 950 Example Here is an example that explains why a secure 24 V DC feed can be ruined by mixing 24 V relay contacts with 230 V AC relay c...

Page 37: ...USB memory stick keyboard or similardevice is plugged in If anumberofunitsare connectedthat have a0 Vand a groundconnection and these are connected to various groundingpoints there is a substantial ri...

Page 38: ...wires may be onthe same levelor require pull up orpull downtoensure that no faultysignals are detected when the busisin restingmode all transmittersare disconnected 1 2 3 4 5 V 0 V 1 K 1 K 120 ohm 120...

Page 39: ...ed 4 Checkthe communication ports onthe CPU board The iX Panel K100 is working but the backlight is off 1 Checkthe backlight dimming 2 Checkthat the backlight isconnected to the power card 3 Replace t...

Page 40: ...l orhorizontalarea acrossthe display It should be atleast2 3 cm wide with agrey orblack color See Replacingthe Display Display Cableforinstructions on how to correct this 2 Make sure the displaycable...

Page 41: ...3 1 1 Software Products The followingsoftware products are used iX Developer iX Developer isused forcreating application projects for iXPanels and their accessories Remote AccessViewer Remote Access V...

Page 42: ...ake advantage of new functionality The complete software package consists of the EBOOT the WindowsCE operatingsystem and the system program The upgrade is done by running the Image Loaderexecutable le...

Page 43: ...ocedure 1 Disconnect the powersupply from the panel 2 Set the mode switches in mode 0100 Image Load mode 3 Reconnect the powersupply 4 Select the operatorpanel to upgrade by enteringitsIP address 5 Cl...

Page 44: ...n adhesive that is notclassi ed asenvironmentally hazardous Screws may have undergone the followingsurface treatments Bright nickel platingorbright zinc plating The membrane keyboard is made of polyes...

Page 45: ...label and the plastic bagfor the brackets are recycledas softplastic The manufactureris amemberof the REPAregister The protective lmon the frontisrecycled assoft plastic When the operator panelisnolon...

Page 46: ...702296600 Tel 18476196068 Fax 46 40 9323 01 Fax 49 7022 9660 103 Fax 1 847 619 6674 info beijerelectronics com info lauer hmi com info usa beijerelectronics com TAIWAN CHINA HitechElectronics Corp Bei...

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