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Bedford B503DSL Series, Instruction Manual

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Bedford B503DSL Series Instruction Manual Download Page 5

1

1 SPECIFICATION

1.1 Output 3AC 380V

Maximum input DC voltage

800VDC

Recommended DC input voltage range

420~720VDC

Recommended input working voltage

540VDC

The number of Input port

1

Rated output voltage

3AC 380V

Output frequency range

0~600Hz

Cooling method

Air cooling

altitude

This controller should be installed with
altitude of lower than 1000m.
It will be degraded when the altitude higher
than 1000m. For details, rated output current
should be degraded 1% for every 100m

Standard

CE

1.2 Output 3AC 220V

Maximum input DC voltage

410VDC

Recommended DC input voltage range

220-370VDC

Recommended input working voltage

305VDC

The number of Input port

1

Rated output voltage

3AC 220V

Output frequency range

0~600Hz

Cooling method

Air cooling

Altitude

This controller should be installed with
altitude of lower than 1000m.
It will be degraded when the altitude higher
than 1000m. For details, rated output current
should be degraded 1% for every 100m

Standard

CE

Summary of Contents for B503DSL Series

Page 1: ...B503DSL Series Solar Photovoltaic Pump Controller Instruction Manual GUANGZHOU BEDFORD ELECTRIC EQUIPMENT CO LTD V2 0 0 ...

Page 2: ...t pump from anhydrous idling 11 3 5 2 The wiring of reservoir 13 4 OPERATION 16 4 1 Keypad Description 16 4 1 1 Keypad schematic diagram 16 4 1 2 Key function description 16 4 1 3 Indicator light description 17 4 2 Operation Process 17 4 2 1 Parameter setting 17 4 2 2 Fault reset 18 4 3 Running State 18 4 3 1 Power on initialization 18 4 3 2 Stand by 18 4 3 3 Running state 18 5 PARAMETER FUNCTION ...

Page 3: ... and demands do well in energy saving and so on Through adopting advanced MPPT technology this product can make full use of the efficiency of the solar cell array It can automatically adjust the motor speed and the water flow along with the intensity of sunlight Automatic sleep when on high water level and automatic restart when on low water level to realize automatic control through water level C...

Page 4: ...to the controller so as not to cause a short circuit or get an electric shock Please don t splash water or other liquid over the controller CAUTION Please don t make withstand voltage testing for the controller Never connect AC power to output UVW terminals If the internal components of the controller were influenced or damaged by static please do not to touch The motor controller and power specif...

Page 5: ...e altitude higher than 1000m For details rated output current should be degraded 1 for every 100m Standard CE 1 2 Output 3AC 220V Maximum input DC voltage 410VDC Recommended DC input voltage range 220 370VDC Recommended input working voltage 305VDC The number of Input port 1 Rated output voltage 3AC 220V Output frequency range 0 600Hz Cooling method Air cooling Altitude This controller should be i...

Page 6: ... B503DSL 4025 18 5 38 37 18 5 E B503DSL 4030 22 46 45 22 E B503DSL 4040 30 62 60 30 E B503DSL 4050 37 76 75 37 F B503DSL 4060 45 90 90 45 F B503DSL 4075 55 105 110 55 F B503DSL 4100 75 140 150 75 G B503DSL 4120 90 160 176 90 G B503DSL 4150 110 210 210 110 G B503DSL 4180 132 240 250 132 H B503DSL 4215 160 290 300 160 H B503DSL 4250 185 330 340 185 I B503DSL 4270 200 370 380 200 I B503DSL 4300 220 4...

Page 7: ...L 2015 11 0 43 0 42 11 0 E B503DSL 2020 15 56 0 55 15 0 E B503DSL 2025 18 5 71 0 70 18 5 E B503DSL 2030 22 0 81 0 80 22 0 F B503DSL 2040 30 0 112 0 110 30 0 F B503DSL 2050 37 0 132 0 130 37 0 F B503DSL 2060 45 0 163 0 160 45 0 G B503DSL 2075 55 0 200 0 200 55 0 G Please contact company for other specification 1 5 Parts Description Figure 1 2 Parts of controllers 15kW and below Control cable inlet ...

Page 8: ...4 Figure 1 3 Parts of controllers 18 5kW and above Figure 1 4 Dimension 0 75 15kW Figure 1 5 Dimension 18 5 110kW ...

Page 9: ... 1 150 3 4 0 4 5 5 C 147 4 236 250 160 194 5 5 0 7 5 15 D 205 6 303 6 322 220 193 5 6 0 18 5 30 E 175 455 472 295 222 6 5 37 55 F 230 564 5 580 380 270 7 0 75 110 G 320 738 5 755 465 330 9 0 132 185 H witho ut base 270 1233 1275 490 395 13 0 H with base 1490 490 395 200 315 I withou t base 500 1324 1358 750 402 12 5 I with base 1670 750 402 Please contact company for other specification ...

Page 10: ...6 2 INSTALLATION 2 1 Installation Space Figure 2 1 Safe space Figure 2 2 Installation of multiple controllers Notice Add the air deflector when apply the up down installation ...

Page 11: ...7 3 WIRING 3 1 Schematic Figure 3 1 Photovoltaic water supply system Photovoltaic cell Water Tank User B503DSL Well Water pump ...

Page 12: ...iagram Motor pump Photovoltaic cell Attention B503DSL 2001 2003 Wiring The positive pole connect to the negative pole connect to N N the positive pole the negative pole 4001 4003 Wiring The positive pole connect to the negative pole connect to R R the positive pole the negative pole B503DSL ...

Page 13: ...voltaic cell switch Q1 and power grid switch Q2 at the same time Otherwise will cause the damage of solar panels 2 When need to transform the power supply mode from power frequency to Note if there is no protection diode connected to the end of the photovoltaic DC input it is forbidden to close the switches Q1 and Q2 at the same time otherwise it will damage the module of photovoltaic cell Protect...

Page 14: ...of Water level detection signal for the reservoir COM Input common terminal of water level detection signal 3 4 Specifications of breaker cable Model No Circuit Breaker A Input Output Cable 2 mm B503DSL 2001 16 2 5 B503DSL 2002 20 4 B503DSL 2003 32 6 B503DSL 2005 40 6 B503DSL 2007 63 6 B503DSL 2010 100 10 B503DSL 2015 125 25 B503DSL 2020 160 25 B503DSL 2025 160 25 B503DSL 4001 10 2 5 B503DSL 4002 ...

Page 15: ... S1and S2 connected together If the NC was connected to S1 the parameter F0 12 should be set as follow S1 1 S2 1 Figure 3 4 The low water level Figure 3 5 The high water level Remarks When the actual water level in the wells is higher than the horizontal line of high water level S1 and S2 will be connected to the COM as well as controller automatically will start the pump On the contrary if the ac...

Page 16: ...idling 3 5 1 3 The wiring for water level sensors There are three signal leads as given left image for detecting water level The shortest signal line is which is corresponding to the horizontal line of high water level is connected to the terminal S2 of controller The signal line that is corresponding to the horizontal line of low water level need to be connected to the terminal S1 The longest lin...

Page 17: ...ontal line of low water level S3 and S4 will be disconnected from the COM as well as controller automatically start the pump On the contrary if the actual water level is higher than the horizontal line of high water level S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow 3 5 2 2 The wiring for floater water level switch connected by rod ...

Page 18: ......

Page 19: ...r than the horizontal line of low water level S3 and S4 will be disconnected from the COM as well as controller automatically start the pump On the contrary if the actual water level is higher than the horizontal line of high water level S3 and S4 will be connected to COM as well as controller automatically stop the pump to prevent water overflow Notice 1 If only use one detection signal of water ...

Page 20: ...on codes DOWN Decrement Key Progressive decrease data or function codes Right Shift Key In running or standby mode press this button to select the parameters to cyclically display In parameter setting mode select the bit to be modified Left Shift Key In running or standby mode press this button to select the parameters to cyclically display In parameter setting mode select the bit to bemodified Fu...

Page 21: ...overload pre warning status 4 1 3 2 Unit Indicator Light Description Symbol Description Hz Frequency unit A Current unit V Voltage unit RPM Rotation speed unit Percentage 4 1 3 3 Digital Display Have 5 digit LED which can display all kinds of monitoring data and alarm codes such as reference frequency output frequency and so on 4 2 Operation Process 4 2 1 Parameter setting Three levels of menu are...

Page 22: ...er on initialization Firstly the system initializes during the controller power on and LED displays SL503 and seven indicator lights are all on After the initialization is completed the controller is on stand by status 4 3 2 Stand by At stand by status parameters of reference frequency and DC bus voltage can be display Operation Description Display The current data at stand by status DC bus voltag...

Page 23: ...Description Factory setting F0 00 Run command source 0 Water level automatic control through keypad start stop 1 Water level automatic control 2 Manual control through keypad 0 F0 01 Upper frequency limit Output frequency range F0 02 600 00Hz 50 00Hz F0 02 Lower frequency If output frequency is lower than F0 02 the controller stop 30 00Hz ...

Page 24: ...460V Depend on model F0 10 Motor pump rated current 0 1 1000 0A Depend on model F0 11 Reserve F0 12 NO NC input statue selection of Water level detection terminal BIT0 Define the NC or NO of S1 BIT1 Define the NC or NO of S2 BIT2 Define the NC or NO of S3 BIT3 Define the NC or NO of S4 0 NC Action 1 NO Action 0 F NC Si connected to COM is valid disconnected is invalid NO Si disconnected from COM i...

Page 25: ...PROM fault EEP F0 20 Second latest fault type F0 21 Current fault type F0 22 Output frequency at current fault 0 0Hz F0 23 Output current an current fault 0 0A F0 24 DC bus voltage at current fault 0 0V F0 25 Reserve Attention The S1 S2 and COM terminal should be short connect if you do not use S1 S4 terminals otherwise the VFD can not work 6 INITIAL DEBUGGING In order to ensure photovoltaic water...

Page 26: ...e parameters of solar cell array and the pump nameplate parameters According to the situation to adjust the F0 02 F0 04 Select run command source Set F0 00 2 Set F0 00 0 Water level automatic control Press I key to start Press O key to stop Water level automatic control through Keypad Start Stop Press I key to start According to chapter 4 5 description to connect the water level detection line and...

Page 27: ...ent protection threshold of motor 3 Sudden change of pump 4 The capacity of motor is too small 1 Check the power supply photovoltaic array voltage 2 Set the rated current of motor properly 3 Check the pump adjust the value of torque boost 4 Select proper capacity motor SPO Output phase failure Open phase occurred at output side of main circuit Check the wiring installation and motor OH Overheat fa...

Page 28: ...d solve it Check the CHARGE light If the light is off Please ask for support If the light is on the fault may be lies in the switching power supply Please ask for support 2 Power supply air switch trips off when power on Inspect whether the input power supply is grounded or short circuit Please solve the problem 3 Motor doesn t move after controller running Inspect if there is balanced three phase...

Page 29: ...Operation environment 1 Temperature 2 Humidity 3 Dust 4 Vapor 5 Gases 1 Point thermometer hygrometer 2 Observation 3 Visual examination and smelling 1 Ambient temperature shall be lower than 40 otherwise the rated values should be decreased Humidity shall meet the Requirement 2 No dust accumulation no traces of water leakage and no condensate 3 No abnormal color and smell Controller 1 Vibration 2 ...

Page 30: ...owered on every 2 years When supplying AC power to the drive use a voltage regulator to raise the input voltage to rated input voltage gradually The drive should be powered for 5 hours without load 7 Before performing insulation tests all main circuit input output terminals should be short circuited with conductors Then proceed insulation test to the ground Insulation test of single main circuit t...

Page 31: ...Under the normal condition of sun light if it starts and stops frequently you should properly increase the start up voltage of course you also can properly reduce the value of the lower frequency limit According to the environment as well as in combination with proper these two parameters can use solar energy more efficiency Parameter table Function code Name Description Factory setting F0 02 Lowe...

Page 32: ...ower On Sequencing Disconnect Q2 firstly and then wait at least 5 minuets until controller discharge or digital LED and all indicators extinguish then close Q1 Otherwise will cause the damage of controller Notice When need to transform the power supply mode from power frequency to photovoltaic cell you only need to turn off Q1 firstly and then close Q2 ...

Page 33: ...29 2 B503DSL 4001 4002 4003 Wiring Diagram as below shown ...

Page 34: ...30 3 B503DSL4005 4007 Wiring Diagram as below shown ...

Page 35: ...31 4 B503DSL 4010 4015 4020 Wiring Diagram as below shown ...

Page 36: ...Agent ...

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