Beckhoff XTS Standard Operating Instructions Manual Download Page 76

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Commissioning

───

Version: 2.1

eXtended Transport System

Prerequisites during op-
eration

•

Pay attention to atypical noise development

•

Pay attention to smoke development

•

Always check drive surfaces and cables for
dirt, leaks, moisture or dust

•

Check temperature development

•

Observe recommended maintenance intervals

•

Check function of safety devices

After operation

Ensure safe condition of the machine / system

Make sure that all movers come completely to a standstill.

If the controller enable is canceled or the 48 V power supply is
switched off, movers on a vertical section can move uncontrollably
and cause serious injuries.

Summary of Contents for XTS Standard

Page 1: ...05 06 2019 Version 2 1 eXtended Transport System XTS Operating instructions EN...

Page 2: ...21 XTS Standard 22 Dimensional drawings 23 Scope of supply 40 Packaging 40 Transport and storage 41 Conditions 41 Long term storage 41 Mechanical installation 42 Preparation 42 Modules 46 Guide rails...

Page 3: ...Table of contents Version 2 1 3 eXtended Transport System 6 roller 50 mm mover 79 6 roller 70 mm mover 80 12 roller 50 mm mover 80 Decommissioning 81 Disassembly 81 Disposal 81 Index 82...

Page 4: ...licensed brands of Beckhoff Automation GmbH Co KG The use of other brand names or designations by third parties may lead to an infringement of the rights of the owners of the corre sponding designati...

Page 5: ...and nullify the liability of Beckhoff Automation GmbH Co KG In addition the following are excluded from the liability Failure to comply with this documentation Improper use Use of untrained personnel...

Page 6: ...n the guide rail 7 3 Teaching the encoder sys tem 7 4 2 Functional principle of the collision avoidance 7 5 1 New chapter Error messages 8 3 1 3 Chapter revision 3 2 4 2 4 3 4 4 4 4 1 5 1 6 1 6 1 3 6...

Page 7: ...ctive measures and de vices were provided Trained user This target group meets all the requirements of an instructed person In addition machine or plant specific training has taken place at the machin...

Page 8: ...s in the documentation where it is important to observe them in order to prevent accidents and injuries Notes are used for important information on the product The possible consequences of failure to...

Page 9: ...ngement at the customer s premises Hotline 49 0 5246 963 5000 Fax 49 0 5246 963 95000 E mail training beckhoff com Web www beckhoff de training Service The Beckhoff Service Centre supports you in all...

Page 10: ...magnetic strips and other electronic devices Maintain a safety distance of 500 mm to all magnetic parts and pre vent direct contact between magnetic parts and parts that are sensi tive to interference...

Page 11: ...ure against reconnection Do not touch hot surfaces Check cooling of the surfaces with a thermometer Do not touch the housing during and after operation Allow the XTS to cool down for at least 15 minut...

Page 12: ...ended Transport System 3 Productoverview 1 2 3 4 5 6 7 8 9 Number Explanation 1 Curved rail 2 Straight guide rail with gate 3 Mover 4 Gate 5 Name plate 6 Machine bed 7 Straight guide rail without lock...

Page 13: ...Link Act 48V 16A 24V 4A Number Explanation 1 Link Act status LED 2 EtherCAT status LED 3 cURus approval 4 Product designation 5 Module length 6 Serial number 7 Module type 8 RoHS conformity 9 CE conf...

Page 14: ...4 Black Line with supply UL certified Mover AT 901 x 00x0 x 550 Explanation AT Product line AT drive technology 901 Product type 901 mover x Roller variants 1 mover 6 rollers 2 mover 12 rollers 00x0...

Page 15: ...ation from several rail systems and movers for every application Armature short circuit brake In the case of an emergency stop the movers can optionally be de celerated by means of an armature short c...

Page 16: ...S mover with the Mover 1 magnetic plate set is available as a 50 mm mover with 6 or 12 guide rollers 70 mm mover The XTS mover with the Mover 1 magnetic plate set is available as a 70 mm mover with 6...

Page 17: ...engths 250 mm 1500 mm 500 mm 1750 mm 750 mm 2000 mm 1000 mm 2250 mm 1250 mm 2500 mm Curved guide rails Curved guide rails are available in various angle sizes 22 5 guide rails These guide rails are av...

Page 18: ...t applications You can install these guide rails in case of an arrangement of a straight module with two consecutive 45 modules 180 guide rails You have the possibility to extend the 90 guide rails to...

Page 19: ...of the original instructions Translation of the original instructions for the control computer Complete machine documentation provided by the machine manufacturer Non observance of the documentation...

Page 20: ...sulting from approaching the set position from different direc tions multi directional The absolute accuracy is valid within a module and is de fined as the difference between the set position and the...

Page 21: ...above 40 C Speak to our Applications Department in case of de viating environmental conditions and operating states of your ma chine or plant Environmental requirements Climate category 2K3 according...

Page 22: ...107 8 107 8 Depth mm 250 250 306 7 258 9 258 9 256 2 256 2 278 1 278 1 Weight without attachments kg 2 0 3 1 4 1 1 9 3 0 2 2 3 3 2 2 3 3 Width on the machine bed mm 39 1 39 1 39 1 39 1 39 1 39 1 39 1...

Page 23: ...download the dimensional drawings and 3D models of the individual components from the Beckhoff website www beckhoff de download Direct link to the download Dimensional drawings modules AT2000 0250 Mo...

Page 24: ...2 1 eXtended Transport System AT2001 0250 Motor straight with supply All figures in millimeters 96 39 1 35 0 1 90 0 2 180 0 2 80 0 1 90 0 1 13 3x 5 F6 2x 8 2x 250 0 3 0 1 15 17 1 0 1 5 M 3x 39 9 49 9...

Page 25: ...tended Transport System AT2001 0250 0003 Motor straight with supply and UL All figures in millimeters 96 39 1 35 0 1 90 0 2 180 0 2 80 0 1 90 0 1 13 3x 5 F6 2x 8 2x 250 0 3 0 1 15 17 1 0 1 5 M 3x 51 1...

Page 26: ...ta 26 Version 2 1 eXtended Transport System AT2020 0250 Motor 22 5 curved All figures in millimeters A 1 2 A 1 3 3 x 5 M 3x 5 F6 2x 8 2x 25 0 1 120 0 1 22 5 R 65 6 6 2 98 9 13 5 15 256 2 17 1 0 1 39 1...

Page 27: ...Xtended Transport System AT2021 0250 Motor 22 5 curved with supply All figures in millimeters B 17 6 29 6 6 8 0 5 5 5 10 2 A A B 1 3 3 x 5 M 3x 5 F6 2x 8 2x 25 0 1 120 0 1 22 5 R 6 56 6 2 98 9 15 256...

Page 28: ...ata 28 Version 2 1 eXtended Transport System AT2025 0250 Motor 22 5 curved All figures in millimeters A 1 2 A 22 5 R6 16 62 1 3 3 x 5 M 3x 25 0 1 5 F6 2x 47 0 1 8 2 x 96 13 5 15 17 1 0 1 278 05 39 1 9...

Page 29: ...ta Version 2 1 29 eXtended Transport System AT2040 0250 Motor 45 curved All figures in millimeters A 1 2 A 45 R 3 3 8 3 1 106 75 5 M 3x 5 F6 2x 110 0 1 130 0 2 20 1 0 1 13 3x 8 2x 13 5 15 17 1 0 1 258...

Page 30: ...ion 2 1 eXtended Transport System AT2041 0250 Motor 45 curved with supply All figures in millimeters A 1 2 A 106 75 15 45 R 3 3 8 3 1 13 3x 8 2x 5 F6 2x 110 0 1 5 M 3x 130 0 2 11 21 6 8 05 10 2 5 5 17...

Page 31: ...sion 2 1 31 eXtended Transport System AT2050 0500 Motor clothoid 180 curved All figures in millimeters 114 7 0 2 0 0 96 96 13 5 194 5 9 7 0 1 0 0 17 1 0 1 39 1 5 5 3x 9 8 3x 5 M 3x 20 8 3x 60 0 2 306...

Page 32: ...or clothoid 180 curved with mounting plate for cooling sys tem All figures in millimeters Z 1 2 Z 114 7 0 2 0 96 96 13 5 9 7 0 1 0 17 1 0 1 39 1 5 5 3x 9 8 3x 5 M 3x 20 8 3x 60 0 2 306 7 96 8 0 2 M 6x...

Page 33: ...Technical data Version 2 1 33 eXtended Transport System Dimensional drawings mover AT9011 0050 0550 Mover with a length of 50 mm and 6 guide rollers All figures in millimeters...

Page 34: ...Technical data 34 Version 2 1 eXtended Transport System AT9011 0050 1550 Mover 1 with a length of 50 mm and 6 guide rollers All figures in millimeters...

Page 35: ...Technical data Version 2 1 35 eXtended Transport System AT9011 0070 0550 Mover with a length of 70 mm and 6 guide rollers All figures in millimeters...

Page 36: ...Technical data 36 Version 2 1 eXtended Transport System AT9011 0070 1550 Mover 1 with a length of 70 mm and 6 guide rollers All figures in millimeters 1...

Page 37: ...Technical data Version 2 1 37 eXtended Transport System AT9012 0050 0550 Mover with a length of 50 mm and 12 guide rollers All figures in millimeters...

Page 38: ...Technical data 38 Version 2 1 eXtended Transport System AT9012 0050 1550 Mover 1 with a length of 50 mm and 12 guide rollers All figures in millimeters...

Page 39: ...rsion 2 1 39 eXtended Transport System Dimensional drawings magnetic plate sets AT9001 0550 Standard magnetic plate set All figures in millimeters AT9001 1550 Mover 1 magnetic plate set All figures in...

Page 40: ...during transport contact the carrier manufac turer or our service department immediately Packaging Instructions for handling are printed on the packaging Carton Symbol Explanation This is the correct...

Page 41: ...e category 2K3 according to EN 60721 Temperature 25 C to 85 C maximum fluctuation 20 K hour Use of the manufacturer s original packaging Long term storage You have the option to store XTS components o...

Page 42: ...iew from which you have to assemble the XTS Observe the order of assembly Assemble the XTS from the inside outwards Insert straight mod ules first Then insert curved modules and close the system This...

Page 43: ...r 70 mm depending on the application 10 M5 x 20 screws and washers for modules with a Beckhoff machine bed 11 Short locating pins for modules 12 Long locating pins for modules 13 Rubber seal 14 Connec...

Page 44: ...l guide rails are connected with the locating pins 1 and all individual modules with locating pins 2 The goal of this maintenance concept is to generate individual ex changeable supply segments betwee...

Page 45: ...f a guide rail 2 and a module without supply 3 with a power supply mod ule 4 You can lift the module segment vertically out of the XTS sys tem The guide rails are connected to one another at the conne...

Page 46: ...the locating pins 2 in the slots in the ma chine bed 5 Make sure that the cables 3 are positioned in the cut outs in the machine bed 5 Screw the screw and washer 4 hand tight into the center of the m...

Page 47: ...on the connector card or in the module may be damaged BECKHOFF insert this side first 1 2 3 The lettering 1 insert this side first must be inserted into the mod ule at the position of the seal The mar...

Page 48: ...ple a vernier caliper instead Using the alignment gauge you can align the modules to the pre scribed distance of 250 mm between the locating pins 1 2 Place the alignment gauge 1 on top of two adjacent...

Page 49: ...embly with vernier caliper Assembly without alignment gauge If you don t use an alignment gauge Beckhoff recommends that you use a vernier caliper for the assembly of the straight mod ules Without an...

Page 50: ...he lo cating pins is 250 mm 1 2 4 5 3 Insert short locating pins 1 and 2 on the top of the module Insert long locating pin 3 at the side Insert short locating pins 4 and 5 underneath the module 1 Then...

Page 51: ...ersion 2 1 51 eXtended Transport System 1 2 Connect further modules in line and fix them hand tight in the center to the machine bed with screws and washers 1 and 2 Make sure that the modules are slig...

Page 52: ...ubse quently be inserted without removing the curved modules 1 2 3 Insert long locating pin 1 seal 2 and connector card 3 1 2 3 Insert short locating pins 1 2 and 3 Avoid damaging the cables Make sure...

Page 53: ...the screw 4 behind the cables 5 Tighten the screw and washer 4 immediately by hand 1 2 No connector card exists on the supply modules No connector card is inserted on the cable side of supply modules...

Page 54: ...tem 1 to the power supply without guide rails First switch the 24 V on then the 48 V Make sure that the LEDs 2 light up 1 The following LEDs 1 must light up Link Act 48 V 16 A 24 V 4 A If the LEDs do...

Page 55: ...during the as sembly Further information is given in the course of the mechanical instal lation in the chapter Mover Page 61 1 2 3 The screws 1 with the gate 2 and the locating pins 3 are pre mounted...

Page 56: ...ge to other components of the XTS Subsequent movement Beckhoff recommends initially fixing all guide rails hand tight with a screw in the center This allows you to compensate unequal dis tances later...

Page 57: ...nt of the guide rails 1 and 2 to each other The guide rails on the lower side of the XTS are now mounted horizontally and vertically mirrored 2 1 Fix the opposite guide rail 1 with screw 2 and threadl...

Page 58: ...fore assembly Straight guide rails and curved rails will be easier to fit together as a result A suitable substance for greasing is for example Vaseline 1 2 3 4 Grease connecting surfaces 1 and 4 as w...

Page 59: ...ils Tighten the screws 2 Observe tightening torques Components Tightening torque Nm Screws M4 x 40 4 1 Insert all screws with washers into the remaining curved modules on the machine bed and screw tig...

Page 60: ...modules on the machine bed and screw tight Use smaller washer 3 for the screw at the cut out for the cables in the machine bed Observe tightening torques Components Tightening torque Nm Screws M5 x 2...

Page 61: ...e rails in the entire system prior to mounting the movers and the commissioning of the XTS A suitable substance for greasing is for example Vaseline 1 Grease the running surface on the guide rails on...

Page 62: ...t one another and are dam aged 1 2 3 4 Position mover 1 with encoder flag 2 over the rail on support 3 Observe the name plate 4 and encoder flag 2 for orientation In the view the encoder flag is locat...

Page 63: ...hen all remaining movers have been mounted Check that the air gap between all modules is approximately 0 85 mm Check that the air gap between the encoder flags of the movers and the modules is approxi...

Page 64: ...ith encoder flag 2 centrally over the rail on support 3 and tilted slightly forward Observe the name plate 4 and encoder flag 2 for orientation In the view the encoder flag is located on the opposite...

Page 65: ...hen all remaining movers have been mounted Check that the air gap between all modules is approximately 0 85 mm Check that the air gap between the encoder flags of the movers and the modules is approxi...

Page 66: ...ommend Wiring in accordance with applicable regulations and standards Use the pre assembled and shielded Beckhoff cables for power and EtherCAT connections Laying The following cables are integrated i...

Page 67: ...2 2 2 4 4 4 3 3 1 1 1 2 2 2 24V 48V 48V GND 24V EtherCAT wire 3 4 1 2 4 1 2 1 2 2 3 3 4 4 1 1 2 2 2 ZB8110 10 100W EL9576 Brake chopper teminal with ZB8110 Brake resistor Power Supply Control cabinet...

Page 68: ...cuit U U R 24 V R 48 V I 48V I 48V I 24V I 24V I compensation 0 A U 48 V U 24 V 0 75 mm2 0 75 mm2 2 5 mm2 2 5 mm2 Modules Supply line 3 x 2 5 mm 2 x 0 75 mm2 2 2 5 mm2 Power supplies Load current circ...

Page 69: ...use of wide connections with large contact surfaces Wide earth straps are suit able for this The table below illustrates typical suitable connectors 1 2 3 Number Connector 1 Copper rail 2 Earth strap...

Page 70: ...surfaces 1 2 4 5 3 Earth painted surface as shown in the illustration with spring washer 1 washer 2 contact washer 3 nut 4 and bolt 5 8 4 2 Unpainted surfaces 1 2 3 4 1 2 4 5 3 Earth unpainted surfac...

Page 71: ...2 4 4 4 3 3 1 1 1 2 2 2 B 4A B 16A C 4A 2 x B 4A 2 x B 4A B 16A A1 1 R1 R3 3 A2 2 R2 R4 4 A1 1 R1 R3 3 A2 2 R2 R4 4 24 VDC power supply unit 48 VDC power supply unit Puls power supply unit QS20 241 QT...

Page 72: ...16A C 4A Power Supply 48V 24 VDC power supply unit 48 VDC power supply unit Puls power supply unit QS20 241 QT20 241 QS40 481 QT40 481 Primary fusing See documentation on Puls website See documentatio...

Page 73: ...V EL9576 Brake chopper teminal with ZB8110 Brake resistor B 32A C 4A B 4A B 32A B 32A B 32A 2 x B 4A B 32A 11 31 12 32 2 x B 4A 2 x B 4A 2 x B 4A A1 1 R1 R3 3 A2 2 R2 R4 4 A1 1 R1 R3 3 A2 2 R2 R4 4 A1...

Page 74: ...1 1 R1 R3 3 A2 2 R2 R4 4 B 16A B 4A 2 x B 4A 24 VDC power supply unit 48 VDC power supply unit Puls power supply unit QS20 241 QT20 241 QS40 481 QT40 481 Primary fusing See documentation on Puls websi...

Page 75: ...devices Check the wiring connection and proper earthing If using Mover 1 Check whether precisely one mover is equipped with the Mover 1 magnetic plate set During commissioning Make sure that all fitti...

Page 76: ...dirt leaks moisture or dust Check temperature development Observe recommended maintenance intervals Check function of safety devices After operation Ensure safe condition of the machine system Make su...

Page 77: ...electronic devices are not fail safe The condition is al ways safe when the unit is switched off and not energized For cleaning work bring the connected motors and the machine into a safe condition C...

Page 78: ...the running surfaces Recommended lubricant Vaseline 6 months Check the fastening of the guide rails to the modules Curved rails 6 months Check all connections for tightness and wear Every month Clean...

Page 79: ...standard modules 11 2 Rail on support The XTS standard movers are mounted on the guide rails via the rail on support 11 3 6 roller 50 mm mover The roller set is available for the replacement of worn o...

Page 80: ...The roller set is available for the replacement of worn or damaged guide rollers in the 50 mm long movers with 12 guide rollers AT9012 0050 0550 AT9012 0050 1550 Scope Packaging with foam insert for t...

Page 81: ...Loosen the fixing screws of the guide rails and the modules Remove the modules from the machine one after the other Transport the XTS components to the workplace or put them into storage Disposal Whe...

Page 82: ...truction 8 Intended use 19 M Maintenance 77 Intervals 78 Module segment 45 Modules Control 72 Generate supply segments 44 Mount 46 Switch 71 Movers Mount 61 N Name plate 13 O Operating conditions 21 O...

Page 83: ...Index Version 2 1 83 eXtended Transport System X XTS Disassemble 81 Install electrically 66 Install mechanically 42 Put into operation 75 Store 41 Transport 41...

Page 84: ...More information www beckhoff com xts Beckhoff Automation GmbH Co KG H lshorstweg 20 D 33415 Verl Tel 49 0 5246 963 0 Fax 49 0 5246 963 198 www beckhoff de info beckhoff de...

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