Beckhoff TwinSAFE EL6910 Page 4 Operation Manual Download

Page: 4 / 144

Table of contents

EL6910

Version: 1.8.0

4.5.2

Info data for function blocks............................................................................................. 91

4.5.3

Info data for the TwinSAFE group ................................................................................... 92

4.5.4

Info data for the device .................................................................................................... 93

4.6

Version history ................................................................................................................................. 93

4.7

User Administration ......................................................................................................................... 94

4.8

Backup/Restore ............................................................................................................................... 97

4.9

Export/import of the safety project ................................................................................................. 100

4.10 Diag History tab ............................................................................................................................. 102

4.11 Configuration of the PROFIsafe slave ........................................................................................... 103

4.11.1

Configuration of the slave connection in the PROFIsafe master software .................... 105

4.11.2

Configuration of the PROFINET device......................................................................... 106

4.11.3

Sample program for parameterizationIn the following sample program the parameter data
are received, stored in the PLC as persistent data, resent to the EL6910 whenever the
device starts up, and stored in CoE object 0x8005. ...................................................... 107

4.12 Configuration of the PROFIsafe master ........................................................................................ 109

4.12.1

Valid PROFIsafe configurations..................................................................................... 111

4.12.2

Invalid PROFIsafe configurations .................................................................................. 112

4.13 TwinSAFE SC configuration .......................................................................................................... 113

4.14 Customizing / disabling TwinSAFE groups.................................................................................... 117

4.15 Saving the analog group inputs persistently .................................................................................. 120

4.16 Project design limits of EL6910/EJ6910 ........................................................................................ 121

4.17 Sync-Manager Configuration ......................................................................................................... 121

4.18 Diagnostics .................................................................................................................................... 124

4.18.1

Diagnostic LEDs ............................................................................................................ 124

4.18.2

Status LEDs................................................................................................................... 125

4.18.3

Diagnostic objects.......................................................................................................... 126

4.18.4

Cycle time of the safety project...................................................................................... 127

4.19 Diagnosis History........................................................................................................................... 127

4.20 Maintenance .................................................................................................................................. 130

4.21 Service life ..................................................................................................................................... 131

4.22 Decommissioning .......................................................................................................................... 131

4.23 Firmware update of TwinSAFE products ....................................................................................... 132

5 Appendix ................................................................................................................................................ 135

5.1

Support and Service ...................................................................................................................... 135

5.2

Certificates..................................................................................................................................... 136

5.2.1

EN 81-20, EN 81-22 and EN 81-50 ............................................................................... 138

Summary of Contents for TwinSAFE EL6910

Page 1: ...Operation Manual for EL6910 TwinSAFE Logic Terminal 1 8 0 2019 01 09 Version Date...

Page 2: ......

Page 3: ...conditions 18 4 2 Installation 18 4 2 1 Safety instructions 18 4 2 2 Transport storage 18 4 2 3 Mechanical installation 18 4 2 4 Electrical installation 25 4 2 5 TwinSAFE reaction times 28 4 3 Operati...

Page 4: ...to the EL6910 whenever the device starts up and stored in CoE object 0x8005 107 4 12 Configuration of the PROFIsafe master 109 4 12 1 Valid PROFIsafe configurations 111 4 12 2 Invalid PROFIsafe confi...

Page 5: ...age in emails or in other publications is not authoritative Disclaimer The documentation has been prepared with care The products described are subject to cyclical revision For that reason the documen...

Page 6: ...on Modifications to hardware or software configurations other than those described in the documentation are not permitted and nullify the liability of Beckhoff Automation GmbH Co KG 1 2 2 Operator s o...

Page 7: ...dangers the life and health of persons WARNING Risk of injury Failure to follow this safety instruction endangers the life and health of persons CAUTION Personal injuries Failure to follow this safety...

Page 8: ...ostic history added Project planning limits updated Notes on the arrangement of TwinSAFE components added References and note for info data added 1 5 0 Explanatory text and sequence chart added under...

Page 9: ...hanges compared to the previous version is also given Updated hardware and software TwinSAFE products are subject to a cyclical revision We reserve the right to revise and change the TwinSAFE products...

Page 10: ...blocks that are available in the TwinSAFE Logic and form the safety related application 2 1 8 0 or newer TwinSAFE Application Guide The application guide provides the user with examples for the calcu...

Page 11: ...operations 2 2 Safety concept TwinSAFE Safety and I O technology in one system Extension of the familiar Beckhoff I O system with TwinSAFE components Safe and non safe components can be combined as r...

Page 12: ...terminal The TwinSAFE Logic terminal is the link unit between the TwinSAFE inputs and outputs The EL6910 meets the requirements of EN 62061 2005 A2 2015 and EN 61508 2010 SIL 3 EN 81 20 2014 EN 81 22...

Page 13: ...with E bus connection WARNING System limits The T V S D certificate applies to the EL6910 the function blocks available in it the documentation and the engineering tool Approved engineering tools are...

Page 14: ...the TwinSAFE components according to EN 81 22 and EN 81 50 the conditions de scribed in the manuals for achieving category 4 according to EN ISO 13849 1 2015 must be observed The use of TwinSAFE compo...

Page 15: ...s to an altitude of approx 690 m to 2450 m above sea level assuming an international standard atmosphere Climate category according to EN 60721 3 3 3K3 the deviation from 3K3 is possible only with opt...

Page 16: ...EtherCAT Terminal 2 Classification according to IEC 61508 2 2010 see chapters 7 4 4 1 2 and 7 4 4 1 3 The EL6910 EtherCAT Terminal can be used for safety related applications according to IEC62061 an...

Page 17: ...Product description EL6910 17 Version 1 8 0 3 5 Dimensions Fig 2 Dimensions of the EL6910 Width 12 mm side by side installation Height 100 mm Depth 68 mm...

Page 18: ...ere devices such as mobile phones radio equipment transmitters or high frequency systems that exceed the interference emissions limits specified in the standards are operated near Twin SAFE components...

Page 19: ...lled horizontally and the mating surfaces of the EL KL terminals point toward the front see illustration below The terminals are ventilated from below which enables optimum cooling of the electronics...

Page 20: ...and enables all 4 safe outputs during the measurement External heat sources radiant heat impaired convection The maximum permissible ambient temperature of 55 C was checked with the above sample con...

Page 21: ...oupler Join the compo nents with slot and key and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped onto the mounting rail first an...

Page 22: ...minal at its orange colored straps from the mounting rail by approx 1 cm The rail locking of this terminal is automatically released and you can now pull the terminal out of the Bus Ter minal block wi...

Page 23: ...minals are connected behind an EtherCAT coupler or a power supply terminal the higher is the E Bus current which must be supplied by their power supply units As the current increases the waste heat of...

Page 24: ...ted directly to couplers or power supply terminals with high E Bus load The additional external heating of the TwinSAFE terminals by the adjacent power supply units increases the internal terminal tem...

Page 25: ...ler and the Bus Terminals are automatically realized by joining the components Spring contacts E bus The six spring contacts of the E bus deal with the transfer of the data and the supply of the Bus T...

Page 26: ...N Insulation tests Note that for reasons of electromagnetic compatibility the PE contacts are capacitatively coupled to the mounting rail This may lead to incorrect results during insulation testing o...

Page 27: ...assignment Fig 10 EL6900 EL6910 pin assignment Terminal point Output Signal 1 not used no function 2 not used no function 3 not used no function 4 not used no function 5 not used no function 6 not use...

Page 28: ...technical data In the case of the EL1904 it is 4 ms RTComm Reaction time of the communication This is typically 3x the EtherCAT cycle time because new data can only be sent in a new Safety over Ether...

Page 29: ...o be transferred to the communication interface This is detected by the logic following the watchdog time of the communication link This information should then be transferred to the output but a furt...

Page 30: ...nst the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the sup...

Page 31: ...HW Hardware version Sample Date code 29 10 02 01 Calendar week 29 Year 2010 Software version 02 Hardware version 01 In addition the TwinSAFE terminals bear a unique serial number 4 3 4 Further ATEX do...

Page 32: ...3 1 Build 4020 or higher of the TwinCAT automation software is required for configuring the EL6910 The current version is available for download from the Beckhoff website www beckhoff de NOTE TwinCAT...

Page 33: ...Operation EL6910 33 Version 1 8 0 Fig 13 Adding an EL6910 Size of the process image The process image of the EL6910 is adjusted dynamically based on the TwinSAFE configuration created in TwinCAT 3...

Page 34: ...and 1023 are available DIP switch Address 1 2 3 4 5 6 7 8 9 10 ON OFF OFF OFF OFF OFF OFF OFF OFF OFF 1 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF 2 ON ON OFF OFF OFF OFF OFF OFF OFF OFF 3 OFF OFF ON OFF...

Page 35: ...tem in the context menu of the Safety node Fig 15 Creating a safety project Add New Item The project name and the directory can be freely selected Fig 16 Creating a safety project project name and dir...

Page 36: ...cting the Target System node Fig 18 Selecting the Target System node Set the target system to EL6910 via the drop down list and link it with the EL6910 terminal via the Link button next to Physical De...

Page 37: ...vices are created for all safe inputs and outputs and also for standard signal types For the safe inputs and outputs this can be done automatically via the I O configuration The connection and device...

Page 38: ...ias devices are created in the safety project when the dialog is closed via OK Alternatively the user can create the alias devices individually To this end select Add and New item from the context men...

Page 39: ...heckbox for setting as External Device and the link to the physical I O device If an ADS online connection to the physical I O device exists the DIP switch setting is displayed Re reading of the setti...

Page 40: ...ich this connection is defined Yes ComErrAck If ComErrAck is linked to a variable the connection must be reset via this signal in the event of a communication error Yes Info data The info data to be s...

Page 41: ...o set the safety functions of the AX5000 safety drive options Creating and opening of an alias device for an AX5805 results in five tabs the Linking Connection and Safety Parameters tabs are identical...

Page 42: ...Offers user friendly display and editing of the parameters The parameters under the Safety Parameters tab can also be edited The parameters for this function can be set by selecting a function in the...

Page 43: ...nal connection An external Custom FSoE Connection can be created for a connection to a further EL69x0 EJ6910 KL6904 or third party device If a dedicated ESI file exists for a third party device the de...

Page 44: ...table data types for different numbers of safety data are provided in the dropdown lists for the input and output parameters Fig 33 Parameterization of the process image size Once the size is selected...

Page 45: ...inking tab The Link button next to Full Name input and Full Name output can be used to select the corresponding variable Fig 35 Selecting the variables This can be a PLC variable for example which is...

Page 46: ...ng with the process image of an EtherCAT Terminal Further information can be found in the TwinCAT documentation for the variable selection dialog The Connection tab is used to set the connection speci...

Page 47: ...s Module Fault is ComError This checkbox is used to specify the behavior in the event of an error If the checkbox is ticked and a module error occurs on the Alias Device this also leads to a connectio...

Page 48: ...he function blocks can be moved from the toolbox into the SAL worksheet via drag and drop Variables can be created by clicking next to a function block input or output which can then be linked with al...

Page 49: ...n 1 8 0 Once the pointer connector has been selected from the toolbox connections between the input and output ports of the function blocks can be dragged with the mouse Fig 40 Dragging a connection b...

Page 50: ...Network or Add Before and Network to create a network after or before the current network Fig 42 Creating a network The instance path to the FB port to be linked can be specified in order to exchange...

Page 51: ...t menus next to the FB port Fig 43 Change Link This function opens a dialog for selecting a suitable FB port Fig 44 Dialog for selecting a suitable FB port Once the link has been created on one side o...

Page 52: ...context menu of the safety project and selecting Add and New Item Fig 46 Creating a TwinSAFE group Like the first group the group of a subitem for the alias devices and a sal worksheet Fig 47 Componen...

Page 53: ...hange Link This function opens a dialog for selecting a suitable FB port Fig 49 Dialog for selecting a suitable FB port Once the link has been created on one side of the connection the link is automat...

Page 54: ...winSAFE group The inputs and outputs of the TwinSAFE groups are consolidated under the Group Ports tab of the Variable Mapping dialog Group inputs EL6910 EJ6910 For a project to be valid as a minimum...

Page 55: ...After an error has occurred all errors have been rectified and the Err Ack signal is 1 6 START The group remains in this state as long as not all connections have started up after the start of the gr...

Page 56: ...r of the groups can be changed The individual groups do not necessarily have to be numbered in consecutive ascending order The numbering can contain gaps Fig 52 Context menu Edit TwinSAFE Group Order...

Page 57: ...ing Sample FBAnd1 AndIn1 testVariable FB_INSTANCENAME PORTNAME FB_INSTANCENAME PORTNAME Creating a connection between two FBs Sample FBAnd1 AndIn1 FBOr1 OrOut 4 4 6 14 FB port properties The behavior...

Page 58: ...oth inputs are activated and two channel evaluation with Discrepancy Time ms If the Two Channel evaluation is enabled the corresponding Discrepancy time ms can be set in milliseconds For each input th...

Page 59: ...Operation EL6910 59 Version 1 8 0 Fig 57 Menu Change Inport Settings Fig 58 Dialog Change InPort Settings 4 4 6 15 Variable Mapping Fig 59 Variable Mapping...

Page 60: ...with a white background If several outputs are to be written by one variable these signals can be assigned by holding down the CTRL key and selecting the channels Fig 60 Selection dialog for the alias...

Page 61: ...ical Online CRC CRC of the safety project on EL6910 EJ6910 This value is read online by the EL6910 EJ6910 In the absence of an ADS connection to the EL6910 EJ6910 this value is displayed with Download...

Page 62: ...Operation EL6910 62 Version 1 8 0 Fig 63 Check Safe Addresses context menu Fig 64 Check Safe Addresses dialog...

Page 63: ...rd are case sensitive Pay attention to upper lower case characters for the user name and password The standard user is Administrator the standard password is TwinSAFE NOTE Power supply during download...

Page 64: ...ialog select Complete Project Data to load the whole project onto the EL6910 EJ6910 or the logic component Use the Next button to move to the next dialog Fig 67 Download Project Data The Download Resu...

Page 65: ...enters the password to activate the safety project on the EL6910 EJ6910 or the logic component Use the Finish button to complete the download of the safety project WARNING Verification of the input a...

Page 66: ...Data for connections function blocks groups etc are activated and have to be filled by the TwinSAFE Logic Info Data of the safety project The Info Data will NOT take effect to the calculation of the p...

Page 67: ...isted in the FB documentation The following table describes the icons FB Icon Description FB State RUN In RUN state no error is present and the output of the FB is set FB State SAFE In SAFE state no e...

Page 68: ...al values are then displayed as text next to the respective variables Fig 72 Display of the analog and digital values in online mode Detailed information about the whole safety project is shown on the...

Page 69: ...Operation EL6910 69 Version 1 8 0 Fig 73 The Safety Project Online View tab...

Page 70: ...editor With the release of the TwinCAT version these are available to the user This chapter lists the new features 4 4 9 1 Group status The status of the TwinSAFE group is displayed as a color coded...

Page 71: ...Operation EL6910 71 Version 1 8 0 Fig 75 Group Status Online ERROR Fig 76 Group Status Online STOP...

Page 72: ...background Error information is displayed with a red background Fig 77 Online View Group Ports 4 4 9 3 Group templates The user has a choice between three templates The templates differ by the number...

Page 73: ...Alias Devices Under the node Alias Devices further subfolders can be created After the subfolder has been created it can be renamed here for example to Drives Fig 80 Adding a subfolder After adding a...

Page 74: ...iable mapping Fig 82 Goto Linked Element 4 4 9 7 Path view to linked signal The Linking tab of the Alias Devices displays the links to the PLC and to the I O devices The name in the process image of t...

Page 75: ...Operation EL6910 75 Version 1 8 0 Fig 84 Path view for Standard Alias Devices 4 4 9 8 Multiline comments Comments in the TwinSAFE project may now be multiline Fig 85 Multiline comments...

Page 76: ...naming of TwinSAFE connections and standard inputs and outputs from the respective Alias Device names Fig 86 Properties under Target System After the checkboxes are set the names of the alias devices...

Page 77: ...FBs are checked Strict activated connected recommended Each activated port must be connected and each connected port must be activated Activated or connected allowed If a port is only activated or on...

Page 78: ...group parameters These are e g the number of connections the number of function blocks or the number of standard signals Fig 92 Group Properties Diagnostic 4 4 9 12 Copy and Paste for FBs and comment...

Page 79: ...ration EL6910 79 Version 1 8 0 Fig 93 Copying the data After inserting the data the following message appears The user may have to adjust copied variable names Fig 94 Message box after inserting the d...

Page 80: ...names are assigned 4 4 9 13 Global settings in Visual Studio Options can be selected under the Tools menu in Visual Studio In these options settings for the TwinSAFE environment can be made Fig 96 Vi...

Page 81: ...bal setting Default Info Data Under TwinCAT TwinSAFE Environment Group Diagram Editor you can specify whether the Undo Redo function should automatically zoom and scroll into the area that has changed...

Page 82: ...groups Fig 99 Context menu Edit TwinSAFE Group Order By selecting a group and then holding and dragging an entry with the mouse the execution order of the groups can be changed The new order is accep...

Page 83: ...of the function blocks can be accessed via the context menu within the graphical worksheet Fig 102 Context Menu Change Execution Order of FBs By selecting an FB and then holding and dragging an entry...

Page 84: ...the advantage that no logic program has to be created by the user for this purpose To be able to use the internal direct mapping the Linking mode of the Alias Device must be set to local Fig 104 Dial...

Page 85: ...ly active when FSoE Connection Type is set to Master If the target slave is a logic component that uses the backup restore mechanism the project CRC of the logic project of the target slave must be en...

Page 86: ...c components via the Multiple Download feature This feature can be selected in the toolbar and via the TwinSAFE menu Fig 106 Multiple Download Toolbar After selecting the function select the projects...

Page 87: ...of the logic components Use the Verified checkbox to confirm that the correct serial numbers are displayed and used Click the Next button to start the download Fig 108 Multiple Download general setti...

Page 88: ...tivate the safety projects enter the password for the current user again and confirm with the Next button Fig 110 Multiple Download Activation The Result dialog lists all safety projects with the stat...

Page 89: ...be enabled on the Connection tab of the alias device Fig 112 Enabling the info data for connections The info data are shown in the I O tree structure below the EL6910 in the process image From here t...

Page 90: ...Version 1 8 0 Fig 113 Checkbox for the connection info data Fig 114 Info data for the connection in the I O tree structure as byte array Fig 115 Info data for the connection in the I O tree structure...

Page 91: ...info data for function blocks The info data are shown in the I O tree structure below the EL6910 in the process image From here these signals can be linked with PLC variables Further information on t...

Page 92: ...ta in the properties of the TwinSAFE group The info data are shown in the I O tree structure below the I O device in the process image From here these signals can be linked with PLC variables Further...

Page 93: ...he EL6910 The info data are shown in the I O tree structure below the EL6910 in the process image From here these signals can be linked with PLC variables Fig 121 Info data of the EL6910 in the tree s...

Page 94: ...The user Administrator cannot be deleted The default password can and should be replaced with a customer specific password This is done via the Change Password button The default password is TwinSAFE...

Page 95: ...0 95 Version 1 8 0 Fig 124 User Administration Login The Add User dialog opens once the correct serial number and administrator password have been entered Fig 125 User Administration Add New User s Us...

Page 96: ...corresponding password twice The password must be at least 6 characters long In addition select the rights for the new user Use the button to apply these data and display them in the New User list Fi...

Page 97: ...EK1960 the previous project can be loaded to the new device using the Backup Restore mechanism In order to be able to use this functionality the Backup Restore mechanism must be enabled in the safety...

Page 98: ...ied out is shown in the following sequence chart Fig 129 Restore check sequence chart Function blocks for backup restore The PLC function blocks with which a backup and restore to a TwinSAFE logic com...

Page 99: ...mple PROGRAM MAIN VAR fb_save FB_SAVELOGICPROGRAM fb_restore FB_RESTORELOGICPROGRAM StartBackup BOOL EL6910AmsNetID AT I ARRAY 0 5 OF BYTE EL6910port AT I WORD internalBuffer array 0 16 FFFF of byte F...

Page 100: ...u32BufferAddress ADR internalbuffer2 u32BufferSize SIZEOF internalBuffer2 sFileName FileString sNetIDReadFile LocalAmsNetID Done RestoreDone sResult RestoreResult bErr RestoreErr 4 9 Export import of...

Page 101: ...can be imported via the context menu of the main Safety entry in the TwinCAT project structure Add Existing Item can be used to select the file type for the import Fig 136 Selecting the file type for...

Page 102: ...ing the EL6910 EJ6910 or EK1960 in the I O tree structure and then selecting the Diag History tab Use the Update History button to fetch the current from the EL6910 EJ6910 or EK1960 Error within the l...

Page 103: ...Emergency In addition to saving the message in the diag history an emergency object is sent which is displayed in the logger window of TwinCAT Overwrite Acknowledge Mode This setting is currently not...

Page 104: ...e tab The individual signals can be renamed so that this text is displayed within the logic Fig 141 Process image Set the safe address on the Linking tab Under Full Name input and Full Name output it...

Page 105: ...case for example the E bus The use of PROFIsafe via other fieldbuses is impermissible for reasons connected with patent law This must be ensured through the use of the EL9930 segment end terminal The...

Page 106: ...figuration the PROFINET device must be configured for the parameterization of the PROFIsafe slave To this end the AmsNetID and the port must be set to the task in which the sample program shown below...

Page 107: ...master to the EL6910 are only transferred once when the PROFIsafe master starts up On restart of the EL6910 these pa rameters would not be transferred again so that the stored data have to be transfe...

Page 108: ...T 0 RESPOND TRUE FbWriteRes RESPOND FALSE FbWriteInd CLEAR TRUE FbWriteInd CLEAR FALSE END_IF ADS Write Write parameter to EL69x0 FbWrite NETID sNetId PORT u16EL69x0Port IDXGRP 16 F302 IDXOFFS 16 8005...

Page 109: ...e must be configured differently A Custom PROFIsafe Connection can be created via the context menu of the node Alias Devices selecting Add and New item Fig 147 Creating a Custom PROFIsafe connection A...

Page 110: ...ate connection IDs result in an error message Check Mode PROFIsafe master The EL6910 is PROFIsafe master for this device Yes Watchdog Watchdog time for this connection A ComError is generated if the d...

Page 111: ...ed only via the PROFIBUS and PROFINET fieldbuses or via a backplane bus in this case for example the E bus The use of PROFIsafe via other fieldbuses is impermissible for reasons connected with patent...

Page 112: ...EL6731 PROFIbus master for sample In addition an EL9930 PROFIsafe segment end terminal is used in the station before and after the two terminals The following configuration is therefore valid Fig 153...

Page 113: ...The TwinSAFE SC technology enables communication with standard EtherCAT terminals via the Safety over EtherCAT protocol These connections use another checksum in order to be able to distinguish betwe...

Page 114: ...SC component process data example EL5021 0090 A TwinSAFE SC connection is added by adding an alias devices in the safety project and selecting TSC TwinSAFE Single Channel Fig 158 Adding a TwinSAFE SC...

Page 115: ...inSAFE SC CRC 4 master 0x153F1 TwinSAFE SC CRC 5 master 0x1F1D5 TwinSAFE SC CRC 6 master 0x1663B TwinSAFE SC CRC 7 master 0x1B8CD TwinSAFE SC CRC 8 master 0x1E1BD Fig 160 Selecting a free CRC These se...

Page 116: ...C must be entered on the TwinSAFE SC slave side This is done via the CoE objects under TSC settings of the corresponding TwinSAFE SC component here for example EL5021 0090 0x8010 01 and 0x8010 02 The...

Page 117: ...puts If this group is enabled again the RUN signal for this group must change from 0 to 1 in order for the group to start Parameter Permanent Deactivation Allowed TRUE FALSE Deactivation until the EL6...

Page 118: ...cation Allowed Permanent Deactivation Allowed or Temporary Deactivation Allowed is set to TRUE all outputs of the TwinSAFE group that are not Safety Alias Devices are listed in the list of Replacement...

Page 119: ...ed Next The current group status is indicated with a green background Fig 168 Customizing TwinSAFE Groups The user can select the new status via the option area In the sample below Deactivate Temporar...

Page 120: ...input values in an internal memory When the group starts up the stored data are compared with the current data Under the tab Max Start Deviation a corresponding deviation can be specified for each def...

Page 121: ...EL6930 all max 14 byte safe data EL6910 all max 126 byte safe data EL6910 all max 126 byte safe data KL1904 from 2008 KL2904 from 2008 KL6904 as slave from 2008 AX5805 all AX5806 all Safe data per Twi...

Page 122: ...ttings of the TwinSAFE logic Fig 173 EtherCAT Advanced Settings To calculate the smallest start address of SM3 the length of SM2 is multiplied by 3 and added to the start address of SM2 Start SM3 Star...

Page 123: ...start address for SM3 After changing the start address all dialogs are closed with OK the TwinCAT project is saved and the configuration is activated If the calculation was carried out correctly no er...

Page 124: ...rror code applies Diag 2 red Together with Diag 3 and 4 Global shutdown1 has occurred see diag history of the TwinSAFE components Logic or environment error code according to Diag1 and tables below is...

Page 125: ...ment error codes of LED Diag 2 if LED Diag 1 is off Flashing Code Description 1 Maximum supply voltage C1 exceeded 2 Supply voltage C1 below minimum value 3 Maximum supply voltage C2 exceeded 4 Supply...

Page 126: ...Voltage C2 RO 0dec F984 02 Temperature C1 Temperature C1 RO 0dec Index F985hex Device Info Data C2 CoE object F985hex currently displays internal temperature and voltage values for the TwinSAFE compo...

Page 127: ...25 value RO 0 hex FEA0 15 Actual Safety Control Task Execution Time Current processing time of the EL6910 EJ6910 when logic state 1 cycle time 1 25 value average value of 64 cycles RO 0hex FEA0 16 Mi...

Page 128: ...45 Diagnosis Message 064 Diagnostic message 64 BYTE 32 RO 0 Structure of the diagnostic messages DiagCode 4 bytes in this case always 0x 0000 E000 Flags 2 bytes diagnosis type info warning or error t...

Page 129: ...SAFE device On the basis of the Text ID contained in the diagnostic message the corresponding plain text message can be found in the respective languages The parameters can be inserted in the appropri...

Page 130: ...echnical data If the TwinSAFE component is operated outside the permitted temperature range it will switch to Global Shutdown state Cleaning Protect the TwinSAFE component from unacceptable soling dur...

Page 131: ...ar 2011 Software version 05 Hardware version 00 In addition the TwinSAFE terminals bear a unique serial number Fig 181 Unique serial number of a TwinSAFE terminal 4 22 Decommissioning DANGER Serious r...

Page 132: ...tor the machine state It is necessary that you have control over the machine i e you can see it and thus ensure that it is in a safe state and that a firmware update can be carried out without endange...

Page 133: ...No Nein 4 The system is now in Configuration mode Fig 182 Firmware update of TwinSAFE products Part 1 To perform the firmware update select the Online tab 6 for the EtherCAT Device 5 If you want to up...

Page 134: ...select the firmware file 9 and click Open 10 Confirm the window that then opens with OK 11 the firmware update is then performed After successful completion you must click OK 12 in the concluding Fun...

Page 135: ...f components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Suppor...

Page 136: ...Appendix EL6910 136 Version 1 8 0 5 2 Certificates...

Page 137: ...Appendix EL6910 137 Version 1 8 0...

Page 138: ...2 0 Date 2017 05 10 EL6910 version 1 5 0 Date 2017 06 01 EL6930 version 1 2 0 Date 2016 03 15 EK1 EK1960 TwinSAFE Compact Controller EK1 Operating instructions EK1960 version 1 1 0 Date 2017 06 01 Th...

Page 139: ...Appendix EL6910 139 Version 1 8 0 Confirmation EN 81 20 EN 81 22 and EN 81 50 If you require written confirmation from T V regarding EN 81 as a PDF document please contact Beckhoff Support...

Page 140: ...import from the I O configuration 37 Fig 21 Selection from the I O tree 38 Fig 22 Creating alias devices by the user 38 Fig 23 Alias Device in the safety project structure 39 Fig 24 Links to EL6910 E...

Page 141: ...ata The Login dialog 63 Fig 66 Download Project Data The Select Project Data dialog 64 Fig 67 Download Project Data The Download Result dialog 64 Fig 68 Download Project Data The Final Verification di...

Page 142: ...ta for the connection in the I O tree structure as byte array 90 Fig 115 Info data for the connection in the I O tree structure as individual data 90 Fig 116 Enabling the info data for function blocks...

Page 143: ...omponent e g EL5021 0090 114 Fig 157 TwinSAFE SC component process data example EL5021 0090 114 Fig 158 Adding a TwinSAFE SC connection 114 Fig 159 Creating a link to TwinSAFE SC terminal 115 Fig 160...

Page 144: ...illustrations EL6910 144 Version 1 8 0 Fig 182 Firmware update of TwinSAFE products Part 1 133 Fig 183 Firmware update of TwinSAFE products Part 2 134 Fig 184 Firmware update of TwinSAFE products Par...

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