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Foreword

PS1111-2402-0002

8

Version: 1.0

Safety instructions and installation requirements for the PS1111-2402-0002 power supply

 DANGER

Danger of electric shock, fire, injuries, injuries resulting in death!

• Do not use the power supply without proper grounding (protective conductor). Use the terminal at the in-

put terminal strip for the earth connection, not one of the screws on the housing.

• Switch off the power supply before working on the device. Provide protection against unintentional re-

connection.

• Ensure proper wiring by following all local and national regulations.

• Do not modify or attempt to repair the device.

• Do not open the device, as high voltages are present inside.

• Avoid foreign bodies entering the housing.

• Do not use the device in damp locations or in areas where moisture or condensation is likely to occur.

• Do not touch the device when it is switched on or immediately after it has been switched off. Hot sur-

faces can cause burns.

Further notes on installation requirements

• This device contains no parts that require maintenance. If an internal fuse trips, this is due to an

internal defect.

• If any damage or malfunction occurs during installation or operation, turn off the power supply

immediately and return the device to the factory for inspection.

• Install the device in a housing that provides protection against electrical, mechanical and fire

hazards.

• Mount the device on a DIN rail so that the input terminals are at the bottom of the device

• The device is designed for areas with a degree of pollution 2 in controlled environments. No con-

densation or frost is allowed.

• The device housing offers IP20 protection. The housing offers no protection against leaking liq-

uids.

• The device insulation is designed to withstand surge voltages of overvoltage category III accord-

ing to IEC 60664-1.

• The device is designed to meet the requirements of protection class II according to IEC 61140.

• The device is suitable for supply from TN, TT or IT networks. The continuous voltage between

the input terminal and the PE potential must not exceed 300Vac.

• This device is designed for convection cooling and does not require an external fan. Do not ob-

struct the air circulation. The ventilation grille must not be covered (e.g. by cable ducts)!

• The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) the overvolt-

age category is reduced to level II, and a reduction of the output current is required.

• Observe the following minimum installation distances: 40 mm at the top, 20 mm at the bottom, 0

mm on the left and right. Increase the 0 mm distance to 15 mm if the adjacent device is a heat
source.

• The device is designed, tested and approved for junction circuits up to 20A without an additional

protective device. If an external fuse is used, do not use circuit breakers with lower characteristic
than 6A B or 4A C in order to avoid unwanted tripping of the circuit breaker.

• The maximum ambient air temperature is +70°C (+158°F). The operating temperature corre-

sponds to the ambient or ambient air temperature, per definition at 2 cm below the device.

• The device is designed for operation in the relative humidity range between 5% and 95%.

Summary of Contents for PS1111-2402-0002

Page 1: ...Documentation EN PS1111 2402 0002 Power supply 24 V DC 2 5 A 1 phase 2020 10 27 Version 1 0 ...

Page 2: ......

Page 3: ...g diagram 16 3 8 Front side and operating elements 17 3 9 Terminals and wiring 18 3 10 Lifetime expectancy 19 3 11 MTBF 19 3 12 EMC 20 3 13 Environment 21 3 14 Protective functions and safety features 22 3 15 Dielectric strength 23 3 16 Declaration of conformity and approvals 24 3 17 Dimensions and weight 25 4 Application notes 26 4 1 Charging batteries 26 4 2 Series connection 26 4 3 Parallel use...

Page 4: ...Table of contents PS1111 2402 0002 4 Version 1 0 ...

Page 5: ...he PS1000 family and has a width of 36 mm A DC OK LED monitors the status of the output voltage The power supply unit is designed in protection class II and does not require a protective conductor on the primary side Overview of technical data Overview of technical data PS1111 2402 0002 Output voltage DC 24V Nominal factory setting 24 1V Adjustment range 24 28V Output current 2 5 2 1A amb below 60...

Page 6: ...r are registered trademarks of and licensed by Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners Patent Pending The EtherCAT Technology is covered including but not limited to the following patent applications and patents EP1590927 EP1789857 EP1456722 EP2137893 DE1020151057...

Page 7: ...s device is designed for installation in a housing and is intended for general professional use for example in industrial control systems or office communication and measuring equipment Do not use this power supply in installations where a malfunction could cause serious injury or danger to human life Exclusion of liability All the components are supplied in particular hardware and software config...

Page 8: ... is designed for areas with a degree of pollution 2 in controlled environments No con densation or frost is allowed The device housing offers IP20 protection The housing offers no protection against leaking liq uids The device insulation is designed to withstand surge voltages of overvoltage category III accord ing to IEC 60664 1 The device is designed to meet the requirements of protection class ...

Page 9: ...with tolerances e g AC 230 V 10 The calculated total range then indicates the working range of the device Example DC 12 V refers to a 12 V battery regardless of whether it is fully charged 13 7 Vdc or discharged 10 Vdc 230 Vac A value followed by the unit Vac or Vdc is an instantaneous value that does not contain any additional tolerances 50 Hz vs 60 Hz Unless otherwise specified AC 100 V and AC 2...

Page 10: ... 1 15A 1 0A 0 60A At 24 V 2 5 A see Fig Input current over out put current power factor over output current Power factor typ 0 58 0 55 0 47 At 24 V 2 5 A see Fig Input current over out put current power factor over output current Start up delay typ 50ms 50ms 48ms See Fig Input voltage range switch on behav ior definitions Rise time typ 18ms 18ms 18ms At 24 V 2 5 A constant current load 0 mF load c...

Page 11: ...Technical data mounting wiring PS1111 2402 0002 11 Version 1 0 3 2 DC input Do not operate this power supply with DC input voltage ...

Page 12: ... suppression capacitors during the first few microseconds after switching on is not taken into account AC 100V AC 120V AC 230V Input inrush current typ 12Apeak 15Apeak 36Apeak At 40 C cold start typ 10Apeak 12Apeak 30Apeak At 25 C cold start Max 15Apeak 18Apeak 44Apeak At 40 C cold start Max 12Apeak 15Apeak 36Apeak At 25 C cold start Inrush energy Max 0 2A2 s 0 3A2 s 1 4A2 s At 40 C cold start Fig...

Page 13: ...output current typ Residual ripple and ripple voltage Max 100mVss Bandwidth 20 Hz to 20 MHz 50 Ohm Output current Nom 2 5A At 24V and an ambient temperature below 60 C see Fig Output current over ambient temperature Nom 2 1A At 24V and 70 C ambient temperature see Fig Output voltage over output cur rent typ Nom 1 9A At 28V and an ambient temperature below 60 C see Fig Output current over ambient t...

Page 14: ...up time can be up to several seconds During this time the green DC OK lamp also lights up AC 100V AC 120V AC 230V Hold up time typ 14ms 24ms 113ms At 24V 2 5A see Fig Hold up time over input voltage typ 38ms 58ms 230ms At 24V 1 25A see Fig Hold up time over input voltage Min 11ms 19ms 90ms At 24V 2 5A see Fig Hold up time over input voltage Min 30ms 46ms 184ms At 24V 1 25A see Fig Hold up time ove...

Page 15: ...W 3 5W 3 4W At 24V 1 25A half load typ 7 1W 6 2W 5 4W At 24V 2 5A full load The average efficiency is based on assumptions for a typical application with the power supply unit operating at 25 of the nominal load during 25 of the time 50 of the nominal load during 25 of the time 75 of the nominal load during 25 of the time and 100 of the nominal load during the remaining time Fig 7 Efficiency over ...

Page 16: ...Technical data mounting wiring PS1111 2402 0002 16 Version 1 0 3 7 Functional wiring diagram Fig 9 Functional wiring diagram ...

Page 17: ...cription N Mains input N L Mains input L Output terminals push in terminals Designation B Description two identical positive poles positive output two identical negative poles negative output Potentiometer for the output voltage Designation C Description Potentiometer Factory setting 24 1 V DC OK LED Designation D Description LED green Lights up when the output voltage is above 18V ...

Page 18: ... for field or factory wiring Technical data Input Output Connection cross section e max 2 5mm f max 2 5mm a max 1 5mm d 2 3mm e max 2 5mm f max 2 5mm a max 1 5mm d 2 3mm Connection cross section AWG e AWG 24 12 f AWG 24 12 a AWG 24 12 d 2 3mm e AWG 24 12 f AWG 24 12 a AWG 24 12 d 2 3mm Strip length 10mm 0 4inch 10mm 0 4inch e solid wire f stranded wire a with ferrule ...

Page 19: ...is calculated from the statistical failure rate of the components and indicates the reliability of a device It is a statistical representation of the probability of equipment failure and does not necessarily represent the service life of a product The MTBF number is a statistical representation of the probability of equipment failure An MTBF number of 1 000 000h for example means that statisticall...

Page 20: ...ess than 20ms EMC interference immunity Strong transients VDE 0160 Over the entire load range 750V 1 3ms EMC interference emission According to the generic standards EN 61000 6 3 and EN 61000 6 4 Conducted interference emission input lines EN 55011 EN 55015 EN 55022 FCC Part 15 CISPR 11 CISPR 22 Class B Conducted interference emission output lines 2 IEC CISPR 16 1 2 IEC CISPR 16 2 1 Limit values f...

Page 21: ... of pollution 2 According to IEC 60664 1 non conductive Oscillation sinusoidal 2 2 17 8Hz 1 6mm 17 8 500Hz 2g 2 hours axis According to IEC 60068 2 6 Impacts2 30g 6ms 20g 11ms 3 impacts direction 18 impacts in total According to IEC 60068 2 27 LABS free The device does not release any silicones or other paint wetting impairment substances and is suitable for use in paint shops Corrosive gas Meets ...

Page 22: ...rt turn off the input voltage for at least 90 seconds Protection class II According to EN IEC 61140 Protection class IP 20 According to EN IEC 60529 Overtemperature protection Protection against input transients MOV metal oxide varistor For further information see EMC chapter 20 Input fuse included Non replaceable slow blow fuse with high load capacity Leakage current Typ 40µA 80µA At 100Vac 50Hz ...

Page 23: ... the voltage with a slow ramp 2s rising and 2s falling Connect all input terminals and all output poles to each other before performing the tests During the test set the cut off current to the value shown in the table below Fig 12 Dielectric strength A Type test 60s 3000Vac Component test 5s 2500Vac Field test 5s 2000Vac Setting the cut off current 2mA We recommend connecting either the positive o...

Page 24: ...ata mounting wiring PS1111 2402 0002 24 Version 1 0 3 16 Declaration of conformity and approvals EU declaration of conformity UL Certificate UL 61010 1 2 201 Applicable for US and Canada UL Certificate NEC Class 2 ...

Page 25: ...al installation depth required DIN rail Use 35 mm DIN rails according to EN 60715 or EN 50022 with a height of 7 5 or 15mm Weight 220g Housing material High quality polycarbonate ABS blend material Installation clearances See chapter on Safety instructions and installation requirements 8 Ingress protection Small parts such as screws nuts etc with a diameter of more than 4 2 mm Fig 13 Front side vi...

Page 26: ...of the output is required if the sum of the output voltage is more than 60Vdc Avoid application of return voltage e g from a braking motor or battery to the output terminals Restrictions Keep a mounting distance of 15mm left right between two power supplies and do not install the power supplies above each other Remember that leakage current electromagnetic interference input inrush current and har...

Page 27: ...center of the housing There are no other heat generating elements in the housing The temperature sensor in the housing is positioned at the center on the right side of the power supply with a distance of 1cm The following measurement results can be used as reference for estimating the temperature rise inside the housing Case A Case B Housing size 110x180x165mm Rittal housing protection class IP66 ...

Page 28: ...Appendix PS1111 2402 0002 28 Version 1 0 5 Appendix 5 1 Documentation issue status Version Comment 1 0 First public issue 0 2 Corrections and addenda 0 1 Preliminary documentation for PS1111 2402 0000 ...

Page 29: ...ckhoff components there Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support design programming and commissioning of complex automation systems and extensive training program for Beckhoff system components Hotline 49 5246 963 157 Fax 49 5246 963 9157 e mail ...

Page 30: ......

Page 31: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com ps1111 2402 0002 ...

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