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Beckhoff KL320 Series, Documentation, Page: 27 / 54

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Beckhoff KL320 Series Documentation Download Page 27

Mounting and wiring

KL320x

27

Version: 4.4

KL3202

Fig. 14: 

KL3202 – connection and LEDs

Terminal point No. Comment

+R1

1

Input +R1

RL1

2

Input RL

-R1

3

Input -R1 (internally connected with terminal point 7)

Shield

4

Shield, FE (internally connected to terminal point 8)

+R2

5

Input +R2

RL2

6

Input RL

-R2

7

Input –R2 (internally connected with terminal point 3)

Shield

8

Shield, FE (internally connected to terminal point 4)

Summary of Contents for KL320 Series

Page 1: ...Documentation KL320x Analog Input Terminals for Pt100 RTD or NTC10K 4 4 2019 09 10 Version Date...

Page 2: ......

Page 3: ...Input Terminals KL320x 3 Version 4 4 Overview Analog Input Terminals 1 2 and 4 channel analog input terminals for Pt100 RTD KL3201 11 KL3202 11 KL3204 0000 13 4 channel analog input terminal for NTC10...

Page 4: ...figuration software 32 4 1 KS2000 Introduction 32 5 Access from the user program 34 5 1 Mapping 34 5 1 1 KL3201 34 5 1 2 KL3202 35 5 1 3 KL3204 KL3204 0030 36 5 2 Terminal configuration 38 5 3 Registe...

Page 5: ...on 4 4 5 7 1 Register access via process data exchange 47 5 7 2 Example 1 49 5 7 3 Example 2 49 6 TwinCAT 50 6 1 Programming 52 6 2 Function block FB_KL320xConfig 52 7 Appendix 53 7 1 Support and Serv...

Page 6: ...Table of contents KL320x 6 Version 4 4...

Page 7: ...other countries Intended audience This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards It...

Page 8: ...ards Description of instructions In this documentation the following instructions are used These instructions must be read carefully and followed without fail DANGER Serious risk of injury Failure to...

Page 9: ...dware versions Documentation Version KL3201 Firmware Hardware 4 4 3G 09 4 3 3G 09 4 0 3G 08 Documentation Version KL3202 Firmware Hardware 4 4 3G 09 4 3 3G 09 4 0 3G 08 Documentation Version KL3204 Fi...

Page 10: ...Foreword KL320x 10 Version 4 4 47 week of production 47 15 year of production 2015 1A firmware version 1A 00 hardware version 00...

Page 11: ...Product overview KL320x 11 Version 4 4 2 Product overview 2 1 Introduction KL3201 KL3202 Fig 1 KL3201...

Page 12: ...2 wire or 3 wire connection techniques Linearization over the full temperature range is realized with the aid of a microprocessor The temperature range can be selected freely The Bus Terminal s standa...

Page 13: ...ndle sensors using the 2 wire technique Linearization over the full temperature range is realized with the aid of a microprocessor The temperature range can be selected freely The Bus Terminal s stand...

Page 14: ...al s circuitry can handle sensors using the 2 wire technique Linearization over the full temperature range is realised with the aid of a microprocessor The standard setting of the Bus Terminal is a re...

Page 15: ...put 1 x 16 bit data 1 x 8 bit Control Status optional Input 2 x 16 bit data 2 x 8 bit Control Status optional Input 4 x 16 bit data 4 x 8 bit Control Status optional Current consumption from K bus typ...

Page 16: ...of the output can for instance be performed or the temperature conversion can be switched off In the latter case the measurement is output in the range from 10 up to 1 2 k with a resolution of 1 16 t...

Page 17: ...R Temperature sensor resistance value Y_T measured temperature in 1 16 C Y_THS Temperature after manufacturer scaling 1 10 C Y_TAS Temperature after user scaling Y_AUS Process data to PLC a Calculatio...

Page 18: ...Product overview KL320x 18 Version 4 4 Fig 5 Data flow of the KL320x...

Page 19: ...fieldbus coupler Join the compo nents with tongue and groove and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped onto the mounti...

Page 20: ...nts The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics and t...

Page 21: ...ting or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply line a...

Page 22: ...tal extension of the terminal segment without coupler is 64 terminals 12 mm mounting with or 32 terminals 24 mm mounting with Avoid deformation twisting crushing and bending of the mounting rail durin...

Page 23: ...risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchanged A tab for st...

Page 24: ...minals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the termin...

Page 25: ...ve 0 14 0 75 mm2 Wire size width single core wires 0 08 1 5 mm2 Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 see notice 24 Wire strip...

Page 26: ...g mounting disassembly or wiring of the Bus Terminals KL3201 Fig 13 KL3201 connection and LEDs Terminal point No Comment R1 1 Input R1 RL1 2 Input RL R1 3 Input R1 internally connected with terminal p...

Page 27: ...Comment R1 1 Input R1 RL1 2 Input RL R1 3 Input R1 internally connected with terminal point 7 Shield 4 Shield FE internally connected to terminal point 8 R2 5 Input R2 RL2 6 Input RL R2 7 Input R2 in...

Page 28: ...Table 1 LED description LED Color Description Run green On Normal operation Off Watchdog timer overflow has occurred If no process data is transmitted to the bus coupler for 100 ms the green LEDs go...

Page 29: ...d operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply voltage...

Page 30: ...he rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply v...

Page 31: ...Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive are...

Page 32: ...Box Modules can be prepared before the commissioning phase Later on this configuration can be transferred to the terminal station in the commissioning phase by means of a download For documentation p...

Page 33: ...s directly online The same high level dialogs and register access are available for this purpose as in the configuration phase The KS2000 offers access to the process images of the bus couplers and Fi...

Page 34: ...rofibus If the terminals are fully evaluated they occupy memory space in the input and output process image The following tables provide information about the terminal mapping depending on the conditi...

Page 35: ...alignment no 0 Ch0 D1 Ch0 CB SB 1 Ch0 D0 2 3 Default mapping for Lightbus EtherCAT Ethernet and Bus Terminal Controller BCxxxx BXxxxx Conditions Word offset High byte Low byte Complete evaluation yes...

Page 36: ...SB Ch0 D0 2 Ch1 D0 Ch1 D1 3 Default mapping for Lightbus EtherCAT Ethernet and Bus Terminal Controller BCxxxx BXxxxx Conditions Word offset High byte Low byte Complete evaluation yes Motorola format n...

Page 37: ...Ch3 D1 Ch3 D0 Conditions Word offset High byte Low byte Complete evaluation yes Motorola format yes Word alignment no 0 Ch0 D1 Ch0 CB SB 1 Ch1 CB SB Ch0 D0 2 Ch1 D0 Ch1 D1 3 Ch2 D1 Ch2 CB SB 4 Ch3 CB...

Page 38: ...status byte also has to be mapped BK2000 Lightbus Coupler In the BK2000 Lightbus coupler the control and status byte is mapped in addition to the data bytes This is always located in the low byte at t...

Page 39: ...ldbus is not possible If the control and status byte is to be used the KS2000 configuration software is required Example for KL3202 Fig 19 Mapping BK4000 Overview of mapping configurations The Appendi...

Page 40: ...W SEEROM R19 Manufacturer scaling Offset 0x0000 R W SEEROM R20 Manufacturer scaling Gain 0x00A0 R W SEEROM R21 Offset register two wire connection method specific R W SEEROM R22 reserved 0x0000 R W S...

Page 41: ...fic registers The function of these registers depend on the respective terminal type see terminal specific register description R6 Diagnostic register The diagnostic register can contain additional di...

Page 42: ...the analog terminal in the Bus Coupler on a byte boundary 5 4 3 Manufacturer parameters R16 to R30 Manufacturer parameter area SEEROM The manufacturer parameters are specific for each type of terminal...

Page 43: ...R1 Raw ADC value of the line resistance between R1 RL1 or R2 RL2 R2 to R5 Reserved R6 Diagnostic register High byte not used Low byte Status byte 5 5 2 Manufacturer parameters R17 Hardware compensatio...

Page 44: ...watchdog timer is switched on Bit 3 1 Sign amount representation 0 Sign amount representation is active instead of two s complement representation 1 0x8001 Bit 4 1 Siemens output format 0 This bit is...

Page 45: ...X Bit 1 Error Bit 0 Overflow out of range 0 0 1 in range Process data 0 0 0 R33 User scaling offset B_w 16 bit signed integer This register contains the offset of the user straight line equation 1 6...

Page 46: ...0 1bin down 5 6 2 Status byte for process data exchange The status byte is transmitted from the terminal to the controller The status byte contains various status bits for the analog input channel Sta...

Page 47: ...f the KL3202 is used for resistance measurements the following values should be written into the following registers R32 Feature register 0xF401 i e user scaling active with display of the measured va...

Page 48: ...R A5 A4 A3 A2 A1 A0 REG 0bin Process data exchange REG 1bin Access to register structure W R 0bin Read register W R 1bin Write register A5 A0 register address Address bits A5 to A0 can be used to add...

Page 49: ...yte Byte 3 Byte 2 Byte 1 Byte 0 Name DataIN 1 DataIN 0 Not used Status byte Value 0x0C 0x82 0x00 0x88 5 7 3 Example 2 Writing of register 31 in the BK2000 with an intelligent terminal and the end term...

Page 50: ...programming diagnosis and configuration Any Windows programs for instance visualization programs or Office programs can access TwinCAT data via Microsoft interfaces or can execute commands A practical...

Page 51: ...winCAT PLC programs can be executed on PCs and on Beckhoff Bus Terminal controllers A message router manages and distributes all the messages both in the system and via TCP IP connections PC systems c...

Page 52: ...inCAT 3 PLC Lib Tc2_IoFunctions 6 2 Function block FB_KL320xConfig The function block FB KL320xConfig can be used to configure the KL320x terminals A more detailed description can be found in the Beck...

Page 53: ...khoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Suppor...

Page 54: ...g 8 Power contact on left side 21 Fig 9 Standard wiring 23 Fig 10 Pluggable wiring 23 Fig 11 High Density Terminals 23 Fig 12 Mounting a cable on a terminal connection 24 Fig 13 KL3201 connection and...

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