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Mounting and wiring

KL2xxx and KS2xxx

29

Version: 3.0.0

3.2

Installation instructions for enhanced mechanical load
capacity

 WARNING

Risk of injury through electric shock and damage to the device!

Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or
wiring of the Bus Terminals!

Additional checks

The terminals have undergone the following additional tests:

Verification Explanation

Vibration

10 frequency runs in 3 axes

6 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude

60.1 Hz < f < 500 Hz acceleration 5 

g

, constant amplitude

Shocks

1000 shocks in each direction, in 3 axes

25 

g

, 6 ms

Additional installation instructions

For terminals with enhanced mechanical load capacity, the following additional installation instructions apply:

• The enhanced mechanical load capacity is valid for all permissible installation positions

• Use a mounting rail according to EN 60715 TH35-15

• Fix the terminal segment on both sides of the mounting rail with a mechanical fixture, e.g. an earth

terminal or reinforced end clamp

• The maximum total extension of the terminal segment (without coupler) is:

64 terminals (12 mm mounting with) or 32 terminals (24 mm mounting with)

• Avoid deformation, twisting, crushing and bending of the mounting rail during edging and installation of

the rail

• The mounting points of the mounting rail must be set at 5 cm intervals

• Use countersunk head screws to fasten the mounting rail

• The free length between the strain relief and the wire connection should be kept as short as possible. A

distance of approx. 10 cm should be maintained to the cable duct.

3.3

Connection system

 WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or
wiring of the Bus Terminals!

Overview

The Bus Terminal system offers different connection options for optimum adaptation to the respective
application:

• The terminals of KLxxxx and ELxxxx series with standard wiring include electronics and connection

level in a single enclosure.

• The terminals of KSxxxx and ESxxxx series feature a pluggable connection level and enable steady

wiring while replacing.

• The High Density Terminals (HD Terminals) include electronics and connection level in a single

enclosure and have advanced packaging density.

Summary of Contents for KL2 Series

Page 1: ...Documentation EN KL2xxx and KS2xxx Digitale output terminals 10 09 2020 Version 3 0 0...

Page 2: ......

Page 3: ...114 LEDs and connection 16 2 3 3 KL2134 LEDs and connection 17 2 4 KL2404 KL2424 Introduction 18 2 4 1 KL2404 KL2424 Technical data 19 2 4 2 KL2404 LEDs and connection 20 2 4 3 KL2424 LEDs and connect...

Page 4: ...Table of contents KL2xxx and KS2xxx 4 Version 3 0 0...

Page 5: ...ification of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10...

Page 6: ...for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions...

Page 7: ...ation Version KL2134 KL2404 KL2424 KL2408 Firmware Hardware Firmware Hardware Firmware Hardware Firmware Hardware 3 0 0 09 06 05 07 Documentation Version KL2488 Firmware Hardware 3 0 0 03 The K bus fi...

Page 8: ...KL2012 8 2 0 5 A KL2022 8 2 2 0 A KL2032 8 2 0 5 A protected against reverse polarity connection KL2114 14 4 0 5 A KL2134 14 4 0 5 A protected against reverse polarity connection KL2404 18 4 0 5 A KL...

Page 9: ...overview KL2xxx and KS2xxx 9 Version 3 0 0 Fig 2 KL2022 2 channel digital output terminal 24 VDC 2 A Fig 3 KL2032 2 channel digital output terminal 24 VDC 0 5 A protected against reverse polarity con...

Page 10: ...5 A short circuit proof Max short circuit current 2 A 70 A 2 A Inductive breaking energy max 150 mJ channel 1 7 J channel 150 mJ channel Reverse polarity protection no no yes Electrical isolation 500...

Page 11: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 12: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 13: ...ly connected to terminal point 6 and positive power contact 0 V 3 Ground for output 1 internally connected to terminal point 7 and negative power contact PE 4 PE contact internally connected to termin...

Page 14: ...and KS2xxx 14 Version 3 0 0 2 3 KL2114 KL2134 Introduction Fig 7 KL2114 4 channel digital output terminal 24 VDC 0 5 A Fig 8 KL2134 4 channel digital output terminal 24 VDC 0 5 A protected against rev...

Page 15: ...rent 0 5 A short circuit proof per channel Short circuit current 2 A Breaking energy ind 150 mJ channel Reverse polarity protection yes Electrical isolation 500 V K bus field voltage Current consumpti...

Page 16: ...erminal point Description Name No Output 1 1 Output 1 24 V 2 24 V internally connected to terminal point 6 and positive power contact 0 V 3 0 V internally connected to terminal point 7 and negative po...

Page 17: ...Terminal point Description Name No Output 1 1 Output 1 24 V 2 24 V internally connected to terminal point 6 and positive power contact 0 V 3 0 V internally connected to terminal point 7 and negative p...

Page 18: ...roduct overview KL2xxx and KS2xxx 18 Version 3 0 0 2 4 KL2404 KL2424 Introduction Fig 11 KL2404 4 channel digital output terminal 24 VDC 0 5 A Fig 12 KL2404 4 channel digital output terminal 24 VDC 2...

Page 19: ...ircuit proof per channel 2 0 A short circuit proof Short circuit current 2 A 70 A Breaking energy ind 150 mJ channel 1 7 J channel Reverse polarity protection yes Electrical isolation 500 V K bus fiel...

Page 20: ...put 1 1 Output 1 0 V 2 Ground for output 1 internally connected to terminal point 3 6 7 and negative power contact 0 V 3 Ground for output 3 internally connected to terminal point 2 6 7 and negative p...

Page 21: ...put 1 1 Output 1 0 V 2 Ground for output 1 internally connected to terminal point 3 6 7 and negative power contact 0 V 3 Ground for output 3 internally connected to terminal point 2 6 7 and negative p...

Page 22: ...rview KL2xxx and KS2xxx 22 Version 3 0 0 2 5 KL2408 KL2488 Introduction Fig 15 KL2408 8 channel digital output terminal 24 VDC 0 5 A Fig 16 KL2488 8 channel digital output terminal 24 VDC 0 5 A ground...

Page 23: ...88 Technical data Technical data KL2408 KL2488 Connection technology 1 wire Number of outputs 8 positive switching 8 negative switching Nominal voltage 24 VDC 15 20 Load type ohmic inductive lamp load...

Page 24: ...erminal 24 VDC 0 5 A KL2408 LEDs LED Color Meaning Signal LED 1 8 green off Signal voltage 0 on Signal voltage 1 KL2408 Connection Terminal point Description Name No Output 1 1 Output 1 Output 3 2 Out...

Page 25: ...4 VDC 0 5 A ground switching KL2488 LEDs LED Color Meaning Signal LED 1 8 green off Signal voltage 0 on Signal voltage 1 KL2488 Connection Terminal point Description Name No Output 1 1 Output 1 Output...

Page 26: ...of the fieldbus coupler Join the compo nents with tongue and groove and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped onto the...

Page 27: ...components The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronic...

Page 28: ...ion testing or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply...

Page 29: ...imum total extension of the terminal segment without coupler is 64 terminals 12 mm mounting with or 32 terminals 24 mm mounting with Avoid deformation twisting crushing and bending of the mounting rai...

Page 30: ...es the risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchanged A tab...

Page 31: ...e terminals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the t...

Page 32: ...nd sleeve 0 14 0 75 mm2 Wire size width single core wires 0 08 1 5 mm2 Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 see notice 31 Wir...

Page 33: ...ture data correspond to the actual measured temperature values Observe the permissible ambient temperature range of 25 to 60 C for the use of Beckhoff fieldbus com ponents with extended temperature ra...

Page 34: ...nents of certificate no KEMA 10ATEX0075 X Issue 9 or II 3G KEMA 10ATEX0075 X Ex nC IIC T4 Gc Ta 25 60 C II 3D KEMA 10ATEX0075 X Ex tc IIC T135 C Dc Ta 25 60 C only for fieldbus components of certifica...

Page 35: ...ts for programming diagnosis and configuration Any Windows programs for instance visualization programs or Office programs can access TwinCAT data via Microsoft interfaces or can execute commands A pr...

Page 36: ...A message router manages and distributes all the messages both in the system and via TCP IP connections PC systems can be connected to one another by TCP IP Bus Terminal controllers are connected via...

Page 37: ...for Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support...

Page 38: ...4 LEDs and connection 16 Fig 10 KL2134 LEDs and connection 17 Fig 11 KL2404 4 channel digital output terminal 24 VDC 0 5 A 18 Fig 12 KL2404 4 channel digital output terminal 24 VDC 2 A 18 Fig 13 KL240...

Page 39: ......

Page 40: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff de default asp bus_terminal digout htm...

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