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Mounting and connection

EP4174-0002

29

Version: 1.1.0

Networks

CAUTION

CAUTION!

To meet the UL requirements, EtherCAT Box Modules must not be connected to telecommunication net-
works!

Ambient temperature range

CAUTION

CAUTION!

To meet the UL requirements, EtherCAT Box Modules has to be operated only at an ambient temperature
range of 0 to 55°C!

Marking for UL

All EtherCAT Box Modules certified by UL (Underwriters Laboratories) are marked with the following label.

Fig. 26: UL label

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Summary of Contents for EP4174-0002

Page 1: ...Documentation EP4174 0002 EtherCAT Box with configurable analog outputs 1 1 0 2018 12 06 Version Date...

Page 2: ......

Page 3: ...on 21 3 2 4 Power cables 24 3 2 5 Power cable conductor losses M8 26 3 2 6 EP4174 0002 Signal connection 27 3 3 UL Requirements 28 3 4 ATEX notes 30 3 4 1 ATEX Special conditions 30 3 4 2 BG2000 0000...

Page 4: ...Table of contents EP4174 0002 4 Version 1 1 0...

Page 5: ...ata diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT P Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Auto...

Page 6: ...trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions ar...

Page 7: ...annot have the same properties as modules with the latest status However existing properties are retained and are not changed so that older modules can always be replaced with new ones Documentation V...

Page 8: ...robust design of the EtherCAT Box modules enables them to be used directly at the machine Control cabinets and terminal boxes are now no longer required The modules are fully sealed and therefore ide...

Page 9: ...ation You will find a detailed description of the EtherCAT system in the Basic System Documentation for EtherCAT which is available for download from our website www beckhoff com under Downloads Ether...

Page 10: ...ther in the 10 to 10 V range or the 0 4 20 mA range The voltage or output current is fed to the process level electrically isolated with a resolution of 15 bit default The output scaling can be change...

Page 11: ...mA Sensor supply from load supply voltage Up DC any value up to 30 V Power supply connection Power supply 1 x M8 plug 4 pin Onward connection 1 x M8 socket 4 pin Process image Outputs 4 x 16 bit Elect...

Page 12: ...o the D A converter green Data transfer to the D A converter E right off Function OK red Error Broken wire or measured value outside the measuring range Power supply LED Display Meaning Us off the pow...

Page 13: ...Process image Fig 6 EP4174 0002 Process image AO Outputs Channel 1 The data for the first analog channel can be found under AO Outputs Channel 1 AO Outputs Channel 2 to 4 The data of analog channels...

Page 14: ...e Casting compound Polyurethane Mounting two fastening holes 3 mm for M3 two fastening holes 3 mm for M3 two fastening holes 4 5 mm for M4 Metal parts Brass nickel plated Contacts CuZn gold plated Pow...

Page 15: ...are not threaded When assembling remember that the fieldbus connectors increases the overall height See chapter accessories Mounting Rail ZS5300 0001 The mounting rail ZS5300 0001 500 mm x 129 mm allo...

Page 16: ...the M8 connectors tight with a nut torque of 0 4 Nm When using the torque control screwdriver ZB8800 is also a max torque of 0 5 Nm permissible Fig 9 EtherCAT Box with M8 connectors M12 connectors It...

Page 17: ...nsure the right torque Use the torque socket wrenches available by Beckhoff to pull the connectors tight ZB8800 ZB8801 0000 3 1 4 Additional checks The boxes have undergone the following additional te...

Page 18: ...the EtherCAT Box EPxxxx has two M8 sockets marked in green the Coupler Box FBB x110 has two M12 sockets Fig 13 EtherCAT Box M8 30 mm housing Fig 14 EtherCAT Box M860 mm housing example EP9214 Fig 15...

Page 19: ...nd ZK1090 3xxxx xxxx with M8 connectors For unification the prevalent cables ZB9030 ZB9032 and ZK1090 3xxx xxxx this means the pre as sembled cables with M8 connectors were changed to the colors of EN...

Page 20: ...Lit LINK connection to the following EtherCAT module flashing ACT Communication with the following EtherCAT module Run off Status of the EtherCAT module is Init flashes quickly Status of the EtherCAT...

Page 21: ...criptions 4 GNDp The pins M8 connectors carry a maximum current of 4 A Two LEDs display the status of the supply voltages NOTE Don t confuse the power connectors with the EtherCAT connectors Never con...

Page 22: ...the module not IP204x Bxxx and IE204x The supply voltages Us and Up can thus easily be transferred from EtherCAT Box to EtherCAT Box NOTE Pay attention to the maximum permissible current Pay attention...

Page 23: ...ith included power supply the usage of four cannel power distribution modules EP9214 or EP9224 with integrated data logging see www beckhoff com EP9224 is recommended With these modules intelligent po...

Page 24: ...be taken from the specific module descriptions NOTE Electrical isolation may be cancelled If digital and analog fieldbus boxes are connected directly via four core power leads the analog signals in t...

Page 25: ...1076 2 101 30 VDC Contamination level according to IEC 60 664 1 3 2 Insulation resistance IEC 60 512 2 109 Current carrying capacity according to IEC 60512 3 4 A Volume resistance according to IEC 605...

Page 26: ...module can no longer be assured if the voltage drop reaches 6 V Variations in the output voltage from the power supply unit must also be taken into account Fig 21 Power cable conductor losses Example...

Page 27: ...with 24 VDC Fig 22 Connecting the analog voltage outputs M12 LED indicators meanings There is a green Run LED and a red Error LED for each channel The green Run LED is lit when data are transferred to...

Page 28: ...is off Fig 25 Status and diagnostic LED at the M12 connector 3 3 UL Requirements The installation of the EtherCAT Box Modules certified by UL has to meet the following requirements Supply voltage CAU...

Page 29: ...e connected to telecommunication net works Ambient temperature range CAUTION CAUTION To meet the UL requirements EtherCAT Box Modules has to be operated only at an ambient temperature range of 0 to 55...

Page 30: ...n to protect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The connections of the certified components may only be connected or disconnecte...

Page 31: ...r wiring of the modules ATEX The BG2000 0000 protection enclosure has to be mounted over a single EtherCAT Box to fulfill the special conditions according to ATEX 30 Installation Put the cables for Et...

Page 32: ...nclosure 3 4 3 ATEX Documentation Notes about operation of EtherCAT Box Modules EPxxxx xxxx in potentially explo sive areas ATEX Pay also attention to the continuative documentationNotes about operati...

Page 33: ...nding 33 of fieldbus devices couplers and slaves Automatic scanning in of the box The EtherCAT system must be in a safe de energized state before the EtherCAT modules are connected to the EtherCAT net...

Page 34: ...Appending a new I O device I O Devices right click Append Device Fig 32 Selecting the device EtherCAT Append a new box Fig 33 Appending a new box Device right click Append Box In the dialog that appe...

Page 35: ...Commissioning Configuration EP4174 0002 35 Version 1 1 0 Fig 34 Selecting a Box e g EP2816 0008 Fig 35 Appended Box in the TwinCAT tree...

Page 36: ...e configured In the right hand window of the TwinCAT System manager various tabs are now available for configuring the EtherCAT Box General tab Fig 37 General tab Name Name of the EtherCAT device Id N...

Page 37: ...the EtherCAT master during the start up phase Tick the checkbox to the left of the input field in order to modify the default value Previous Port Name and port of the EtherCAT device to which this de...

Page 38: ...ager type are listed here If the output Sync Manager outputs is selected in the Sync Manager list all RxPDOs are displayed If the input Sync Manager inputs is selected in the Sync Manager list all TxP...

Page 39: ...ake part in the process data traffic SU Sync unit to which this PDO is assigned PDO Content Indicates the content of the PDO If flag F fixed content of the PDO is not set the content can be modified D...

Page 40: ...o be sent to the mailbox Move Up This button moves the selected request up by one position in the list Move Down This button moves the selected request down by one position in the list New This button...

Page 41: ...O The object can be read but no data can be written to the object read only P An additional P identifies the object as a process data object Value Value of the object Update List The Update list butto...

Page 42: ...jects included in the object directory of the slave is uploaded from the slave via SDO information The list below can be used to specify which object types are to be uploaded Offline via EDS file If t...

Page 43: ...the error flag The current state is now displayed as ERR PREOP When the Clear Error button is pressed the error flag is cleared and the current state is displayed as PREOP again Current State Indicat...

Page 44: ...1601 01 SubIndex 001 RO 0x7010 11 16 1602 0 53 Subindex AO RxPDO Map Ch 3 RO 0x01 1dec 1602 01 SubIndex 001 RO 0x7020 11 16 1603 0 53 Subindex AO RxPDO Map Ch 4 RO 0x01 1dec 1603 01 SubIndex 001 RO 0x...

Page 45: ...Subindex AO vendor data Ch 1 RW 0x06 6dec 800F 01 R0 Calibration Offset RW 0x0000 0dec 800F 02 R0 Calibration Gain RW 0x4000 16384dec 800F 03 R1 Calibration Offset RW 0x0000 0dec 800F 04 R1 Calibratio...

Page 46: ...0 07 Enable user calibration RW 0x00 0dec 8030 08 Enable vendor calibration RW 0x01 1dec 8030 11 User scale offset RW 0x0000 0dec 8030 12 User scale gain RW 0x00010000 65536dec 8030 13 Default output...

Page 47: ...of PDOs Introduction The CoE overview contains objects for different intended applications Objects required for parameterization 47 during commissioning Objects intended for regular operation 52 e g t...

Page 48: ...to the default value 0x8pp0 13 is active 2 Last output value In the event of an error triggering of the watchdog the last process data is output 8000 07 Enable user calibra tion Enables user calibrati...

Page 49: ...to the default value 0x8pp0 13 is active 2 Last output value In the event of an error triggering of the watchdog the last process data is output 8010 07 Enable user calibra tion Enables user calibrati...

Page 50: ...to the default value 0x8pp0 13 is active 2 Last output value In the event of an error triggering of the watchdog the last process data is output 8020 07 Enable user calibra tion Enables user calibrati...

Page 51: ...tion BOOLEAN RW 0x01 1dec 8030 11 User scale offset User scaling Offset INT16 RW 0x0000 0dec 8030 12 User scale gain User scaling Gain The gain is represented in fixed point format with the factor 2 1...

Page 52: ...Information for identifying the slave UINT8 RO 0x04 4dec 1018 01 Vendor ID Vendor ID of the EtherCAT slave UINT32 RO 0x00000002 2dec 1018 02 Product code Product code of the EtherCAT slave UINT32 RO...

Page 53: ...ing the sync managers UINT8 RO 0x04 4dec 1C00 01 SubIndex 001 Sync Manager Type Channel 1 Mailbox Write UINT8 RO 0x01 1dec 1C00 02 SubIndex 002 Sync Manager Type Channel 2 Mailbox Read UINT8 RO 0x02 2...

Page 54: ...f 0x1C32 08 54 1C32 05 Minimum cycle time Minimum cycle time in ns UINT32 RO 0x000493E0 300000dec 1C32 06 Calc and copy time Minimum time between SYNC0 and SYNC1 event in ns DC mode only UINT32 RO 0x0...

Page 55: ...tput data INT16 RO 0x0000 0dec Index 800E AO internal data Ch 1 Index hex Name Meaning Data type Flags Default 800E 0 AO internal data Ch 1 UINT8 RO 0x01 1dec 800E 01 DAC raw value Raw value of the D...

Page 56: ...dec 802F 04 R1 Calibration Gain Vendor calibration Gain for 0 20 mA UINT16 RW 0x4000 16384dec 802F 05 R2 Calibration Offset Vendor calibration Offset for 4 20 mA INT16 RW 0x0000 0dec 802F 06 R2 Calibr...

Page 57: ...03 SubIndex 003 UINT32 RW 0x00000190 400dec F010 04 SubIndex 004 UINT32 RW 0x00000190 400dec 4 5 Restoring the delivery state To restore the delivery state for backup objects in ELxxxx terminals EPxxx...

Page 58: ...a restore value in the Set Value dialog Alternative restore value In some older terminals boxes the backup objects can be switched with an alternative restore value Decimal value 1819238756 Hexadecima...

Page 59: ...tion Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to 60 on...

Page 60: ...g labels on request Tools Ordering information Description ZB8800 torque wrench for M8 cables with knurl incl ratchet ZB8800 0001 M12 ratchet for torque wrench ZB8800 ZB8800 0002 M8 ratchet field asse...

Page 61: ...mponents there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support of...

Page 62: ...Fig 20 Pin assignment 7 8 Power In and Power Out 23 Fig 21 Power cable conductor losses 26 Fig 22 Connecting the analog voltage outputs M12 27 Fig 23 Status and diagnostic LED at the M12 connector 27...

Page 63: ...List of Illustrations EP4174 0002 63 Version 1 1 0 Fig 45 Entering a restore value in the Set Value dialog 58...

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