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Documentation

BK9055 and BK9105

Bus Coupler for Ethernet/IP

2.0.0
2019-04-12

Version:
Date:

Summary of Contents for BK9055

Page 1: ...Documentation BK9055 and BK9105 Bus Coupler for Ethernet IP 2 0 0 2019 04 12 Version Date...

Page 2: ......

Page 3: ...ation and commissioning 21 4 1 Start up behaviour of the Bus Coupler 21 4 2 Parameterization of the Bus Coupler using DIP Switches 21 4 3 Network classes 22 4 4 IP address 23 4 4 1 Configuration with...

Page 4: ...Table of contents BK9055 and BK9105 4 Version 2 0 0 6 8 Support and Service 68...

Page 5: ...e data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT P Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff A...

Page 6: ...for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions...

Page 7: ...lator 33 1 2 0 configuration chapter updated mapping calculator added 1 1 0 internal version 1 0 0 HTML documentation valid as from firmware B3 Firmware notes BK9105 Determine which firmware was fitte...

Page 8: ...nds for Industrial Protocol Essentially the CIP Common Industrial Protocol used in ControlNet and DeviceNet was ported to Ethernet TCP IP and UDP IP Complex signal processing for analog I Os position...

Page 9: ...cascadable so that a maximum line length of 2 km can be achieved Ethernet IP is the Industrial Ethernet standard of ODVA Open DeviceNet Vendor Association Ethernet IP is based on Ethernet TCP IP and U...

Page 10: ...ambient temperature storage 25 C 85 C 40 C 85 C Permissible relative humidity 95 no condensation Vibration shock resistance conforms to EN 60068 2 6 EN 60068 2 27 EMC resistance burst ESD conforms to...

Page 11: ...us system are supported Mounting on standardized mounting rails The installation is standardized thanks to the simple and space saving mounting on a standardized mounting rail EN 60715 35 mm and the d...

Page 12: ...and XEROX as the DIX standard for passing data between office devices The term nowadays generally refers to the IEEE 802 3 CSMA CD specification published in 1985 Because of the high acceptance aroun...

Page 13: ...e TCP Checking whether or not the telegram has arrived must be carried out by the higher level protocol Internet Control Message Protocol ICMP It is used by end devices to exchange information about t...

Page 14: ...minals in use Depending on function the Bus Terminals are 12 or 24 mm wide The front wiring increases the total height of 68 mm by about 5 to 10 mm depending on the wire thickness Mechanical data BKxx...

Page 15: ...sible between the housings Fixing of mounting rails The locking mechanism of the terminals and couplers extends to the profile of the mounting rail At the installation the locking mechanism of the com...

Page 16: ...rminals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the termi...

Page 17: ...the aid of a connecting cable and the KS2000 configuration software The interface permits the Bus Terminals to be configured for example adjusting the amplification factors of the analog channels The...

Page 18: ...ct against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if...

Page 19: ...to protect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal sy...

Page 20: ...of the Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosi...

Page 21: ...witching it on again once the fault has been rectified 4 2 Parameterization of the Bus Coupler using DIP Switches Firmware version B5 or higher The following parameterizations can be carried out witho...

Page 22: ...node number e g for PCs or Bus Couplers The difference is located in the first three bits of the IP address Network class Number of bits for the network ID Enables no of networks No of bits for the no...

Page 23: ...onfiguration software from version 3 2 8 can be used to set the TCP IP address in a dialog box or it can be written directly into the registers DIP switches 9 and 10 for BK9050 DIP switches 1 and 2 in...

Page 24: ...P a Enter ARP d OLD IP address to remove the Bus Coupler from the table Use ARP s NEW IP address MAC ID 30 to make an entry manually With ping l 123 NEW IP address the new IP address becomes valid A s...

Page 25: ...Use the BootP server with the BK9105 in one of two ways 1 Statically store an IP address by switching all the dip switches 1 9 to the on position Fig 8 Beckhoff BootP Server DIP switch settings for s...

Page 26: ...issioning BK9055 and BK9105 26 Version 2 0 0 Fig 10 Beckhoff BootP server configuration Start Then start the server and reboot the BK9105 After a connection and an IP address are established the follo...

Page 27: ...P switches 1 to 8 in the ON position The address assigned by the BootP server is stored and the BootP service will not be restarted after the next cold start The address can be cleared again by reacti...

Page 28: ...that the dip switches 1 to 8 no longer hold any addressing capabilities The MAC Address begins with 00 01 05 xx xx xx see under the BK9105 to find the MAC address Fig 12 Rockwell BOOTP DHCP Server 2 3...

Page 29: ...e IP address to this MAC ID on each startup The TCP IP error LED flashes while the address is being allocated 4 4 5 Subnet mask The subnet mask is subject to the control of the network administrator a...

Page 30: ...ress is set using the KS2000 configuration software it is necessary for the subnet mask also to be changed with the KS2000 configuration software If ARP addressing is used the associated standard subn...

Page 31: ...Control Byte 3 4 x complex terminals complex terminals x y digital terminals digital terminals complex terminals example KL15xx KL25xx KL3xxx Kl4xxx KL5xxx KL6xxx KL8xxx digital terminals example KL1...

Page 32: ...8 15 unused DeviceName O data 2 Bit 0 7 8 15 unused 3 KL3312 Channel 0 DeviceName I data 3 Bit 0 15 DeviceName O data 3 Bit 0 15 4 KL3312 Channel 1 Control Status DeviceName I data 4 Bit 0 7 8 15 unu...

Page 33: ...tIP Tag Wizard After reading this note you will be able to build a rack of Beckhoff IO and automatically import it into RSLogix 5000 Not only will the nodes be automatically created but the IO will ha...

Page 34: ...g BK9055 and BK9105 34 Version 2 0 0 Fig 15 EthernetIP Tag Wizard All one has to do is simply save this configuration as an L5K file to the desired location In this example all files are saved to the...

Page 35: ...files The EthernetIPMaster txt is very important This is a text file that stores the name that Rockwell gives its scanners If your scanner is NOT in the list please feel free to add it It is VERY imp...

Page 36: ...Wizard Enter IP address If you select the Field Bus Box IL230X B905 you will be prompted additionally with the following Fig 20 EthernetIP Tag Wizard Automatic adding Local IO The software automatica...

Page 37: ...ded in the correct order you have a couple different selections as to how to save review or export this data To review all one has to do is simply select the coupler you want to review and then Report...

Page 38: ...e configuration to a XML file File Save Network Report saves so as you can print it for machine documentation Save Configuration If you want to add to this configuration in the future and File Save To...

Page 39: ...Wizard select the correct Ethernet IP master Once we have the master selected then choose OK Next you will be prompted to select the correct path to the stored L5K file and select Open Once opened you...

Page 40: ...ion and commissioning BK9055 and BK9105 40 Version 2 0 0 Fig 28 EthernetIP Tag Wizard ABL5k L5K Go back to RSLogix 5000 File Open Fig 29 EthernetIP Tag Wizard open the L5K file Select the NEW L5K file...

Page 41: ...Parametrization and commissioning BK9055 and BK9105 41 Version 2 0 0 Fig 30 EthernetIP Tag Wizard Safe the Imported Project Now to check out all of the new IO...

Page 42: ...42 Version 2 0 0 Fig 31 EthernetIP Tag Wizard check out all of the new IO Please note to look in the Controller tags for not only did the software create new module defined tags it labeled them accor...

Page 43: ...ontroller tags Coupler Status and Coupler Control After the import is successful please see that the Coupler Status and Coupler Control is described at the bit level Also the status and control for ea...

Page 44: ...2 0 0 4 5 3 Export to Rockwell Create a master Ethernet IP limitation only master not Multimaster support Fig 33 Export to Rockwell Create a master Ethernet IP Save as the project as L5k format Fig 3...

Page 45: ...n 2 0 0 Fig 35 Export to Rockwell Save as the project as L5k format step 2 Create the project with the configurator and export with the push button AB CSV Fig 36 Export to Rockwell export with the pus...

Page 46: ...d commissioning BK9055 and BK9105 46 Version 2 0 0 Fig 37 Export to Rockwell Select the created file L5k Open AB s tool and select open Fig 38 Export to Rockwell open the ABL5K L5K Select the file ABL...

Page 47: ...ommissioning BK9055 and BK9105 47 Version 2 0 0 Fig 39 Export to Rockwell Select the file ABL5K L5K Save the project as ACD Fig 40 Export to Rockwell Save the project as ACD Read the import configurat...

Page 48: ...Parametrization and commissioning BK9055 and BK9105 48 Version 2 0 0 Fig 41 Export to Rockwell Read the import configuration...

Page 49: ...Parametrization and commissioning BK9055 and BK9105 49 Version 2 0 0 Fig 42 Export to Rockwell Read the import configuration with comments...

Page 50: ...mits rapid rectification of the error The Bus Coupler has two groups of LEDs for the display of status The upper group with four LEDs indicates the status of the respective fieldbus The significance o...

Page 51: ...er supply voltage Us is present LED Up off The power supply voltage Up for Power Contacts is not present on The power supply voltage Up for Power Contacts is present LEDs at RJ45 LED Meaning LED Link...

Page 52: ...off on In data too less x x Flashing 1 In data too big x x Flashing 2 Out data too less x x Flashing 3 Out data too big x x Flashing 4 Wrong Assembly Instance x x Flashing 5 Second Master x x Flashin...

Page 53: ...ror break behind the Bus Coupler Check whether the n 1 Bus Terminal is correctly connected replace if necessary n Break behind Bus Terminal n Check whether the Bus End Terminal KL9010 is connected 5 p...

Page 54: ...e word In the following description it is mapped as double integer Addressing with the BOOTP DHCP Server 2 3 Switch the DIP Switch 1 to 8 OFF and DIP 9 to 10 ON The MAC Address begins with 00 01 05 xx...

Page 55: ...Logix 5000 and create a new PLC project When creating a new project make sure to select the correct controller type and controller settings In this example we are using a SoftLogix Virtual Chasis with...

Page 56: ...thernet IP Module Add Ethernet IP Box When adding the BK9105 box you must select the ETHERNET MODULE as it is a generic Ethernet IP device and we will configure it to work with our BK9105 Fig 50 First...

Page 57: ...ta Complex IO please refer to terminal documentation for consumed data size Fig 51 First Steps Configure the BK9105 in RSLogix Working with IO data Download the code to the controller unit once you go...

Page 58: ...or more bytes are mapped first in the process image in the order of their physical position after the coupler As such they start at Double word 3 Following this the digital modules are grouped into t...

Page 59: ...are not used High Word and Data In 1 KL1501 Low Word Output Process Image Double Word 0 BK9105 Control Double Word 1 Channel 1 KL3064 High Word and Status Low Word Double Word 2 Channel 2 KL3064 High...

Page 60: ...Version 2 0 0 This is what the Controller Tags should look like The graphic below illustrates exactly where one would look to find the Data In 1 KL1501 as well as the third digital output KL2134 chan...

Page 61: ...lue of KL2134 channel 3 Open RSLogix 5000 and create a new PLC project When creating a new project make sure to select the correct controller type and controller settings This example uses a SoftLogix...

Page 62: ...e IP address of the card that is setup as the Ethernet IP card That address will have to be set in the module settings along with the slot the card is in Fig 58 Example Add an Ethernet IP Module Add a...

Page 63: ...e read the following for recommendations on settings IP Address Refer to IP Address section of documentation The Assembly Instances will be as follows Input 101 Output 102 Configuration 100 Things to...

Page 64: ...onents Environmental conditions Operation The components may not be used without additional protection in the following locations in difficult environments such as where there are corrosive vapors or...

Page 65: ...the label Printed item Meaning for this label Precise product identification Lightbus Coupler BK2000 Supply voltage 24 VDC Data transfer rate 2 5 Mbit s Manufacturer Beckhoff Automation GmbH CE mark...

Page 66: ...hard Stevens Publisher ADDISON WESLEY Longmann Verlag TCP IP German Aufbau und Betrieb eines TCP IP Netzes Structure and Operation of a TCP IP Network by Kevin Washburn and Jim Evans Publisher ADDISON...

Page 67: ...and Automation Technology 6 7 Support and Service USA Beckhoff USA offers comprehensive support and service making available fast and competent assistance with all questions related to Beckhoff produc...

Page 68: ...components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support...

Page 69: ...IP Tag Wizard selections 37 Fig 23 EthernetIP Tag Wizard Mapping 38 Fig 24 EthernetIP Tag Wizard Save To L5K file 38 Fig 25 EthernetIP Tag Wizard choose the correct Ethernet IP master 39 Fig 26 Ethern...

Page 70: ...irst Steps Configure the BK9105 in RSLogix 57 Fig 52 First Steps Work with IO data 57 Fig 53 Example of a Bus Terminal Block 58 Fig 54 Ethernet Module Sample 59 Fig 55 KL1501 s Data In 60 Fig 56 Singl...

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