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GeniSys Control 24V Control

 Installation and Operation Manual

Electrical shock can cause severe 

personal injury or death.

Electrical Shock 

Hazard

Disconnect ALL electrical power to 

the equipment/burner circuit before 

installing or servicing this control.
Provide ground wiring to the 

equipment, burner and metal control 

mounting box.
Perform all wiring in compliance with 

the National Electrical Code ANSI/

NFPA 70 (Canada CSA C22.1).

y

y

y

Mounting:

Mount the control on a 4” x 4” junc-

tion box on the burner, or inside the 

equipment cabinet.  In replacement 

applications, mount the new control in 

the same location as the old control.  

In some replacement applications, it 

may be necessary to rotate the con-

trol on the 4” x 4” box for best 

fi

 t.

Mounting orientation: any orientation 

is acceptable with the exception of 

up-side down.

Installation/Operation/Maintenance

Professional 

Service Required. 

Incorrect installation or misuse of this 

control could result in severe personal 

injury or death from heavy smoke, 

explosion or 

fi

 re.

 

Please read and understand the manual 

supplied with this control. This control 

must be installed, adjusted and put into 

operation only by a quali

fi

 ed individual or 

service agency that is:

Licensed or certi

fi

 ed to install and 

provide technical service to oil 

heating systems.
Experienced with all applicable 

codes, standards and ordinances.
Responsible for the correct 

installation and commission of this 

equipment.
Skilled in the adjustment of oil 

burners using combustion test 

instruments.

The installation must strictly comply with 

all applicable codes, authorities having 

jurisdiction and the latest revision of 

the National Fire Protection Association 

Standard for the Installation of Oil-Burning 

Equipment, NFPA 31 (or CSA-B139 and 

CSA-B140 in Canada) for stationary 

equipment.

Regulation by these authorities take 

precedence over the general instructions 

provided in this installation manual.

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y

Follow the equipment manufacturer’s 

wiring diagrams and note all required 

safety controls.
Typical safety controls include high 

temperature or pressure limits, low 

water cutoffs, pressure relief valves 

and blocked 

fl

 ue sensing switches.

Verify all limit and safety controls are 

installed and functioning correctly, 

as speci

fi

 ed by the manufacturer, 

applicable safety standards, codes 

and all authorities having jurisdiction.
Insure that the equipment is free of 

oil and oil vapor before starting or 

resetting the burner. 

Do not wire power directly to the 

burner motor. Only wire the motor 

as shown in Figure 2. If instant 

burner heat is required by the 

application, purchase or program a 

control with a long motor-off delay 

time, which will ensure instant heat 

if a new call for heat  is received 

within the motor-off delay time. 

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All heating equipment must 

have HIGH LIMIT controls to 

protect against excessive 

temperature and/or pressure. 

The control must interrupt electrical 

power and shutdown the burner, if 

operating or safety controls fail and 

cause a runaway condition.

Explosion, Fire, 

Scald, & Burn Hazard

WARNING

WARNING

WARNING

Summary of Contents for GeniSys 24V 7559

Page 1: ...water heaters pressure washers crack sealers and portable heaters having firing rates less than 5 5 GPH The GeniSysTM 24V is used with a suitable cad cell flame sensor to control the oil burner motor...

Page 2: ...GPH CAUTION A low or erratic power supply could result in impaired burner operation severe delayed ignition or an explosion inside the heat exchanger resulting in a burn and or asphyxiation hazard Mai...

Page 3: ...ment Skilled in the adjustment of oil burners using combustion test instruments The installation must strictly comply with all applicable codes authorities having jurisdiction and the latest revision...

Page 4: ...know the control SK10048 24V POWER MAIN ALARM VALVE GND VLV IGNITER GND IGN MOTOR GND MTR ENABLE CAD CELL ON OFF RESET HIGH LIMIT MOTOR IGNITER THERMOSTAT CAD CELL RED WIRE BLACK WIRE OIL VALVE Cad C...

Page 5: ...remove the cad cell jumper Simulate Flame Failure and Ignition Failure Refer to the steps for Starting the System and have the system call for heat After flame is established and the burner igniter t...

Page 6: ...hed the igniter remains on for 10 additional seconds to ensure flame stability Run The flame is sustained until the call for heat is satisfied The control then switches to Motor Off Delay if applicabl...

Page 7: ...oil and oil vapor before starting or resetting the burner y y y y Failure to bleed the pump properly could result in unstable combustion hot gas puff back and heavy smoke Hot Gas Puff Back Heavy Smoke...

Page 8: ...y of warranty form 61545 please choose one of the following options Visit our website at www beckettcorp com warranty Email your request to rwb customer service beckettcorp com Write to R W Beckett Co...

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