Bearcat BC-2016/CRC Instruction Manual Download Page 92

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2016

Slave Box 210149

Summary of Contents for BC-2016/CRC

Page 1: ...INSTRUCTION MANUAL 2016 Tandem Chip Spreader 8 16 10 20...

Page 2: ..._______________________ I Have Received _________ Hours Training Signature ______________________________________ This manual describes the BC 2013 CRC Tandem Chip Spreader as it is normally delivered...

Page 3: ...materials 4 Has not been damaged through malice or ignorance 5 Has not been subjected to flood lightning accidents misuse neglect or unauthorized modification repair or service Parts replaced under t...

Page 4: ...the terms of the above warranty 5 Warranty coverage will not be applied unless the requirements listed above are met BEARCAT WILL NOT INSTALL AND WILL NOT PAY ANY IN STALLATION COST TRANSPORTATION COS...

Page 5: ...equipment WARNING BEARCAT CHIP SPREADERS MOVE LARGE AMOUNTS OF ABRASIVE MATERIAL AT HIGH SPEEDS THIS EQUIPMENT CONTAINS EXPOSED MOVING PARTS AND BELTS POTENTIALLY LIFE THREATENING HAZARDS MAY EXIST DU...

Page 6: ...Square Meter LPM Liters per Minute LSM Liters per Square Meter MPM Meters per Minute PSI Pounds per Square Inch PSY Pounds per Square Yard PTO Power Take Off RPM Revolutions per Minute WET Emulsified...

Page 7: ...ay Functions 28 Settings Menu 29 Settings Page 32 Diagnostic Menu 34 Engine 34 Defaults Page INITIAL CHECKOUT OF MACHINE 36 36 Checkout 39 Check gate adjustment 39 Prep for Operation 40 Calibration OP...

Page 8: ...8 2016...

Page 9: ...SSOCIATED WITH THIS MACHINE AND THE NECESSARY PRECAUTIONS TO AVOID DANGER ARE GIVEN IN THIS MANUAL Safety Rules Read each safety rule and make them a part of your daily work routine WARNING FOLLOW THE...

Page 10: ...and the hydrostatic transmission in neutral before leaving the machine Stop the engine before crawling under the machine Keep the surface of the hydraulic oil cooler clear of obstructions NOTE BearCat...

Page 11: ...following description of the equipment should be read for familiarity with the operating features and capabilities of the Tandem Series Chippers Shown below are both the 8 16 and the 10 20 Chippers 8...

Page 12: ...Low Lock function With Low Lock selected the hydraulic motor is held in full displacement by an electrically actuated solenoid Low Lock acts as a speed limiting device and eliminates any undesired ac...

Page 13: ...ear spread hopper to the desired overall width Each hopper can be extended or retracted independently for offset and special clearance applications The hoppers may also be extended or retracted simult...

Page 14: ...pread hopper Each valve box contains the solenoid valves that control the functions of the individual hopper Computerized Rate Control CRC Tandem Chipper employs an on board computer working with appr...

Page 15: ...d control system responds instantaneously to changes in vehicle speed or to the selection of a different spread rate by the operator The actual rate at which aggregate is laid on the surface is always...

Page 16: ...ote Control Hitch The hydraulically operated hitch provides positive hooking and unhooking in any of a wide range of relative positions and angles between the chip spreader and the dump truck The hitc...

Page 17: ...shifting 3 TURN SIGNAL LEFT Position enables the left front and rear directional lamps to flash CENTER Directional lamps are off RIGHT Position enables the right front and rear directional lamps to f...

Page 18: ...imum speeds 11 TRANSFER CASE Switch operates an air cylinder that shifts the Transfer Case Use finesse when shifting between ranges and never shift while moving Shift to N neutral before shifting into...

Page 19: ...rting the engine 2 HITCH OPEN Used to open the hitch CLOSED Used to close the hitch 3 HITCH LIFT Optional Equipment UP Moves the hitch up DOWN Moves the hitch down 4 STALL POT CW Increases engine RPM...

Page 20: ...ER OFF Closes gate 11 RIGHT BOX Manual Gate Operation Optional ON Selects gates to open with MASTER OFF Closes gate 12 GATES Taper Cut from left Shifting left switch to the right you can close gates i...

Page 21: ...the receiving hopper for operation 22 VIBRATOR Optional Equipment ON Turns on Hopper Vibrator with MASTER OFF Turns off Vibrator 23 HOPPER SHIFT LEFT Left Extends left front spread hopper out Right Re...

Page 22: ...rol if the chip spreader encounters is high load and the engine RPM s drop more than 300RPM from what the computer thinks they should be the computer will start to de stroke the hydraulic pump so as n...

Page 23: ...2005 Wheels Disc front and rear interchangeable Tires Truck type 385 65R X 22 5 highway tread Positive Lock Hitch Type Hydraulically powered positive grab and release Adjustment Range 8 in to 20 in he...

Page 24: ...ioned seats with adjustable suspension Tilt steering wheels swing over control instrument panel with brake pedal and speed control Controls and Instruments Operator s Panel Controls ignition switch hi...

Page 25: ...25 Description Height 9 feet 3 in Weight 26 160 lbs Ground Clearance 10 in Wheel Base 13 feet 2 1 2 in Turning Radius 19 5 feet Front Approach Angle 18 Rear Approach Angle 20...

Page 26: ...he up and down arrows 21 to change the rate 2 Cam Open Cam controls the opening of the spread gates on the left L and right R hoppers Shown is the percentage of opening Pressing Button 2 selects CRC C...

Page 27: ...s to change the start distance The higher the number the sooner it will spread or overlap the stop line 7 N A 8 N A Display Functions 9 Transfer Case indicator The Transfer Case Switch on the Dash sel...

Page 28: ...tting 18 Up and Down Buttons When changing a setting press to increase or decease a setting Settings Menu Press the Page Button and cycle through the pages to access the Settings Menu The left or righ...

Page 29: ...hip Box Balance Balance only affects the right box Adjust your spread rate PSY until you are happy with the left side Then balance the hoppers with the right side Increasing the number the CRC will op...

Page 30: ...FPM sensor for distance measurement On a pre measured distance of 1000 or more drive the machine to align a point on the front hopper with your start mark on the ground Turn the Master switch on driv...

Page 31: ...about 4 inches above the grizzly which would be full and stop the belt Within this 3 inch margin the sensor also controls the speed of the belt The belt runs fast at the low level 1 and slow at the hi...

Page 32: ...settings 8 Back Button Press to return to the Settings Page Diagnostic Menu From the Settings Menu press the to enter the Diagnostic Menu If an area is showing red there is a problem The center of the...

Page 33: ...ates a problem 3 Gages Press to enter and diagnose the gages and their sender outputs Each square has a voltage reading corresponding to each function Below voltage the reading on the left is the stat...

Page 34: ...computer actuation of hydraulic valves that control the hopper width and hitch Boxes light up when the function is actuated Like the switch diagnostic page checks the computer side of the function Eng...

Page 35: ...opper Press or to highlight the appropriate side and use Up Down buttons to correct and OK to save String Pots inform the computer of the hopper positions in regards to width The computer uses this in...

Page 36: ...r Axle Gear Box AFT Dextron III Mercon AMSOIL ATF Cam Gear Box AMSOIL RCO 460 AMSOIL RCO 460 Fuel Tank Diesel 2 Diesel 2 2 Engine d With Engine Off check belts tension and wear Pay special attention t...

Page 37: ...spect and clean the Proximity Switches or Diaphragm Switches in the front hoppers that control the augers 5 Start Engine a With engine warmed up check oil pressure and wait for air pressure to build u...

Page 38: ...earings Spray the gate cylinder shafts with WD 40 or any penetrating oil that cuts asphalt Also spray the hopper extension cylinder shafts i Restart the machine and engage the hydraulic dump valve by...

Page 39: ...earance of the chip seal coverage or mat This will result in what appears to be uneven gates upon inspection This is perfectly normal and varies from one material to another or maybe wheel tracking ha...

Page 40: ...d application rate as far as the difference between the setting on the display and the actual rate on the ground Use this procedure to get started then there are more accurate methods once the operati...

Page 41: ...2 after the tarp Again it is very critical you not change speed while spreading over the tarp G If the tarp is completely covered carefully find the edges and pick up the corners in a manner that does...

Page 42: ...ase by 10 press OK and wait for the result Sometimes 1 change is difficult to see a result so don t be afraid to change by 20 If the right side seems heavy then decrease to negative numbers Always pre...

Page 43: ...ctice you will find that a lot of the different areas like a cul de sac radius tapers or just open road you chip can be done with similar movements If everybody gets used to these practices they know...

Page 44: ...2 Never release your tailgate unless instructed or pulled 3 Look out both mirrors and stay centered in the hopper 4 Help watch for power lines or wires f Pulling Be gentle while pulling or stopping I...

Page 45: ...g the hitch open Do not release the truck with the bed fully up as this will destroy the hopper flashing in short order Empty trucks can spin there tires very easily on the fresh unrolled chips This w...

Page 46: ...when you turn the Master Off at the end of the chip seal the belts and augers stop until you turn the Master back on at the start of the next run To the right of the belt and auger controls is a manua...

Page 47: ...ne Visibility can also include seeing the spray bar of the asphalt distributor Changes in width if visible can give you a heads up Spotting plugged nozzles can save a lot of patchwork If you can see t...

Page 48: ...actual weight pan weight was 4lbs heavy then enter 4 to correct and press OK Ex If the tarp weight was 10 lbs light then enter 10 to correct and press OK This will change your actual rate to whats di...

Page 49: ...oot increment By leaving an extra foot outside of the spread turned off you can select it on when needed by simply selecting the taper switch verses hydraulically moving the hopper which requires more...

Page 50: ...improve The eighth foot is on very briefly before you start turning the gates back off with the Taper Switch As you increased your rhythm towards the peak in the beginning begin to slow the rhythm fr...

Page 51: ...point to follow the curb all the way around the cul de sac but this will drag your rear tire through the oil making a mess Instead as you round the curve tapering gates on keep your peripheral vision...

Page 52: ...transmission if there is a load on the transfer case it might be difficult to shift First shift to neutral Then use FWD or REV and throttle to move the machine back and forth until neutral is achieve...

Page 53: ...ow engine RPM Automotive Control The Computer controls all functions of the chip spreader based on operator input The Automotive Control is a term for the way the Computer manages engine torque based...

Page 54: ...operates a driveline disconnect The splines on the disconnect have to line up to engage On the Dash switch on 4 x 4 and move the machine slowly in FWD or REV until you hear a clunk or its indicated o...

Page 55: ...xt determine that the aggregate is immersed in the asphalt about 50 Different road conditions may require a change in oil spread rate Old raveled pavement may cause the oil to fill tiny voids and redu...

Page 56: ...35 55 80 95 1 2 20 40 65 90 105 9 16 12 50 80 110 140 9 16 18 55 90 130 150 5 8 11 70 110 170 185 5 8 18 80 130 180 205 3 4 10 120 200 280 290 3 4 16 140 220 320 355 7 8 9 140 300 460 505 7 8 14 155 3...

Page 57: ...er min 1 liter min 264 gal min PSI Bar 1 psi 069 bar 1 bar 14 504 psi Horse Power Kilowatt 1 hp 746 kw 1 kw 1 34 hp BTU hr Kilowatt hr 1 btu hr 0002931 kw hr 1 kw hr 3412 2 btu hr Fahrenheit Celsius F...

Page 58: ...58 2016...

Page 59: ...59 www bearcatmfg com 928 684 7851 Parts Parts Manual...

Page 60: ...1737 211737 B Platform 211699 211699 211699 211699 C Recieving Hopper 211690 211690 211690 211690 D Rear Axle 210323 210323 210687 210687 E Left Conveyor 211697 211697 213385 213385 F Right Conveyor 2...

Page 61: ...Tier 4 Engine Exhaust Hydraulic Stack 83 H14 213177 Tier 4 Engine 84 H15 213358 T ier 4 Exhaust 84 H16 214444 Tier 3 Engine Exhaust Hydraulic Stack 85 H17 201662 Tier 3 Engine Parts Contents 62 A OPE...

Page 62: ...62 2016 Email Part Sales partsales bearcatmfg com A OPERATORS STATION 211737 Control Station...

Page 63: ...63 www bearcatmfg com 928 684 7851 Parts A4 OPT 60643 C B Option A3 210336 Junction Panel A2 212007 Display Panel A1 212004 Console...

Page 64: ...64 2016 Email Part Sales partsales bearcatmfg com B PLATFORM 211703 8 Platform 211699 10 Platform...

Page 65: ...65 www bearcatmfg com 928 684 7851 Parts B1 209651 Hydraulic Tank 211690 Standard 10 Recieving Hopper C RECIEVING HOPPER...

Page 66: ...1674 208330 4 7 208603 210701 2 8 208611 210704 2 9 208612 210705 2 10 211673 RNG 51793 4 11 208213 210702 2 12 207871 207871 2 13 207873 207873 2 14 208190 208190 2 15 208184 208184 2 16 208212 20821...

Page 67: ...684 7851 Parts D REAR AXLE 210687 4x4 Rear Axle 10 210684 4x4 Rear Axle 8 1 201604 10 Axle 1 208060 8 Axle 210337 4x2 Rear Axle 8 210323 4x2 Rear Axle 10 1 208085 8 Axle 1 PTM 53348 10 Axle 5 209348 8...

Page 68: ...712 211712 1 12 211720 201102 1 13 ELC 60950 ELC 60950 1 14 GRD 61050 GRD 61050 1 15 HSG 53294 208063 1 16 ELC 51587 ELC 51587 1 17 PTM 51415 PTM 51415 2 18 BRK 51407 BRK 51407 10 19 ELC 24293 ELC 242...

Page 69: ...8 1 31 DCL 51711 DCL 51711 5 32 BRK 61479 207853 1 33 211888 201372 1 34 211880 201368 1 35 BRK 53081 BRK 53081 1 36 MSC 60485 208010 1 37 201236 208068 1 38 BRK 53379 BRK 53379 2 39 BRK 61706 207703...

Page 70: ...201214 201214 1 12 HSG 53299 HSG 53299 1 13 BRK 53379 BRK 53379 2 14 PTM 51415 PTM 51415 2 15 211723 GRD 51808 1 16 GRD 51810 GRD 51810 1 17 BRK 61479 207853 1 18 201220 208074 1 19 RNG 53329 RNG 533...

Page 71: ...MCH 51411 208008 1 38 MCH 51430 207693 1 39 BRK 51405 BRK 51405 2 40 ELC 51587 ELC 51587 1 41 211915 208087 1 42 MCH 53316 207689 1 43 MCH 51405 208007 1 44 BRK 51405 BRK 51405 2 45 MCH 53258 207691...

Page 72: ...D 10 Part 8 Part Qty 11 FAS 61052 FAS 61052 1 12 GRD 53311 207900 1 13 202568 202568 1 14 202596 202596 1 15 206917 206917 2 16 207360 211594 1 17 207363 207363 2 18 211692 207885 1 19 212021 212021 2...

Page 73: ...4208 204208 1 17 BRK 53020 BRK 53020 1 20 BRK 53062 BRK 53062 1 21 BRK 53069 BRK 53069 1 22 BRK 53074 BRK 53074 2 23 BRK 53458 BRK 53458 1 24 CYL 50703 CYL 50703 10 28 MCH 53050 MCH 53050 9 29 MCH 530...

Page 74: ...1 BRK 53069 BRK 53069 1 22 BRK 53074 BRK 53074 2 23 BRK 53458 BRK 53458 1 24 CYL 50703 CYL 50703 10 25 ELC 50810 ELC 50810 1 26 ELC 50810 ELC 50810 1 27 HSG 50801 HSG 50801 1 28 MCH 53050 MCH 53050 9...

Page 75: ...75 www bearcatmfg com 928 684 7851 Parts G3 211996 Valve Box G4 VLV 35008 Valve Bank...

Page 76: ...76 2016 Email Part Sales partsales bearcatmfg com Page 1 of 2 G5 205689 Cam Gearbox H CHASSIS AND DRIVE ASSEMBLY 214591 8 T3 214380 10 T3 214592 8 T4 214547 10 T4...

Page 77: ...77 www bearcatmfg com 928 684 7851 Parts Page 2 of 2...

Page 78: ...78 2016 Email Part Sales partsales bearcatmfg com H1 211982 Hydrostatic Dive Hydrualic Pump Stack H3 Radiator 214379 T3 214546 T4 H2 211932 Diesel Tank Load Sense Hydraulics...

Page 79: ...79 www bearcatmfg com 928 684 7851 Parts H4 211702 Transfer Case Drive Motor H5 204289 Front Axle Wishbone...

Page 80: ...80 2016 Email Part Sales partsales bearcatmfg com H7 214426 Hyd Valves H6 211691 Hyd Valves H8 213273 Chassis Frame...

Page 81: ...81 www bearcatmfg com 928 684 7851 Parts H9 214377 Left Hyd Return Manifold H10 211977 Right Hyd Return Manifold H12 HSG 51473 Stantion Air Tank H11 TNK 51993 Front Air Tank...

Page 82: ...82 2016 Email Part Sales partsales bearcatmfg com H13 214549 Tier 4 Engine Exhaust Hydraulic Stack...

Page 83: ...83 www bearcatmfg com 928 684 7851 Parts H14 213177 Tier 4 Engine...

Page 84: ...84 2016 Email Part Sales partsales bearcatmfg com H16 214444 Tier 3 Engine Exhaust Hydraulic Stack H15 213358 T ier 4 Exhaust...

Page 85: ...85 www bearcatmfg com 928 684 7851 Parts H17 201662 Tier 3 Engine...

Page 86: ...86 2016 Hydraulics 210211 1 of 2 SCHEMATICS DRAWINGS...

Page 87: ...87 Maintenance Schematics Hydraulics 210211 2 of 2...

Page 88: ...88 2016 Junction Box 210313...

Page 89: ...89 Maintenance LH Valve Box 210180...

Page 90: ...90 2016 RH Valve Box 210181...

Page 91: ...91 Maintenance Operator Control Box 202541...

Page 92: ...92 2016 Slave Box 210149...

Page 93: ...93 Maintenance Pneumatics 200007...

Page 94: ...94 2016 Dash Panel 202540...

Page 95: ...ol Belt Hydraulic Control Box Hydraulic Control Dump Valve Vibrators If Equipped NODE 5 LH VALVE BOX LH Cam Position Sensor LH Cam Hydraulic Control LH Auger Switch LH Auger Hydraulic Control LH Norgr...

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Bearcat BC-2016/CRC, Instruction Manual

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