BCS 660HY WS Hydrostatic Commander Operating Instructions Manual Download

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BCS 660HY Hydrostatic Commander

Page 2

BCS660HY/0819

No liability will be accepted for any damage caused to persons or property

through failure to observe the operating and safety instructions.

Contents

Page 3

Safety Symbols and Warnings

Page 5

Safety

Page 8

Identification and Stickers/Labels

Page 9

Stickers/Labels

Page 11

Controls Description

Page 13

Pre-Operation Checks

Page 14

Attaching Implements

Page 15

Making Adjustments

Page 16

Starting the Machine - Petrol Engine

Page 17

Starting the Machine - Diesel Engine

Page 18

Operating Test

Page 19

Operation

Page 21

After Work

Page 22

Maintenance

Page 23

Service Information

Page 24

Service Record

Page 25

Troubleshooting

Page 26

Manufacturer Information

IMPORTANT

READ CAREFULLY

Summary of Contents for 660HY WS Hydrostatic Commander

Page 1: ...fore commissioning the machine read operating instructions and observe warning and safety instructions PLEASE ALSO READ ORIGINAL BCS INSTRUCTION MANUAL BCS 660HY Hydrostatic Commander Manufactured by...

Page 2: ...fication and Stickers Labels Page 9 Stickers Labels Page 11 Controls Description Page 13 Pre Operation Checks Page 14 Attaching Implements Page 15 Making Adjustments Page 16 Starting the Machine Petro...

Page 3: ...engine Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use an exhaust pipe extension to remove the fumes Always try to work in a well ventilat...

Page 4: ...tion DANGER Machine rollover don t use this machine on slopes greater than 30 58 WARNING SHARP PARTS Keep hands and feet away Do not operate with people near the machine foreign bodies may be ejected...

Page 5: ...e Caution Danger An exploded tyre can cause serious injuries or death Danger The fuel is highly flammable Do not refuel when the engine is on Turn off the engine Let the muffler cool down Do not refue...

Page 6: ...oxic exhausts do not use the engine indoors when turned on Fill the fuel tank before starting up the engine Only refuel outdoors Always turn off the engine Stay away from sparks or flames Do not smoke...

Page 7: ...rom grass leaves dust etc Danger Do not store the machine in buildings where fuel fumes could come into contact with flames sparks and unsheathed electrical wires Always replace the worn or damaged mu...

Page 8: ...be kept clean from dust and mud Labels must always be clearly visible and legible Labels must be replaced if they are missing or illegible In the case of a replacement part or implement for the machin...

Page 9: ...BCS 660HY Hydrostatic Commander BCS660HY 0819 Page 9 Stickers Labels The stickers labels located on the machine are as follows...

Page 10: ...off 5 Slow fast speed 6 PTO engagement 7 Throttle control 8 PowerSafe operation 9 Raise lower handlebar 10 Foward reverse indicator 11 Unlock the parking brake 12 Hot surfaces 13 Risk of explosion 14...

Page 11: ...le lever 6 Engine stop lever 7 Red OPC stop lever 8 PowerSafe clutch lever 9 Right steering lever also on the right 10 Left steering lever 11 Right steering lever 12 Handlebar lateral adjusting lever...

Page 12: ...ling 23 Engine oil drain plug 24 Engine electric switch gasoline 25 Engine dry air filter 26 Fuel tap 27 Hydro transmission cooling fan 28 Quick coupling PTO knob 29 Plug petrol 30 Carburetor and drai...

Page 13: ...ebar adjustment is working by using the lever fig 1a 3 and moving the handlebars to the side position fig 1a 12 Check that there is sufficient fuel in the tank IMPORTANT Use clean fuel fresh and store...

Page 14: ...oupler fig 5b 3 that is fixed to the implement The fitting and removal of attachments is achieved by rotating the knob fig 5b 2 The the device is locked by turning the knob fig 5b 3 clockwise and unlo...

Page 15: ...hould be done via the adjusting screws below or on the handlebar PowerSafe clutch cable adjustment fig 6a 1 Steering brakes clutches cable adjustment figs 6a 6b 2 Throttle cable adjustment fig 6c 3 Fo...

Page 16: ...itch fig 7b 2 is in the ON I position 3 Apply half throttle using lever fig 7c 3 4 Turn the fuel tap fig 7d 4 to ON position and if the engine is cold set the choke lever to ON position fig 7d 5 5 Pul...

Page 17: ...handle out slowly fig 7i 10 until resistance compression is felt and then let it back in 5 Press down but DO NOT HOLD the decompression lever fig 7i 11 It will stay down if the engine is on compressi...

Page 18: ...moves along the position indicated by arrow 3 gear position lock activated IMPORTANT The area indicated by arrow 4 fig 8a is the brake unlock position see image of label fig 8f which enables the mach...

Page 19: ...plement particularly blades and the transmission After finishing the work switch off the engine and check that the machine is locked Using the machine on slopes Caution If the wheels slip while operat...

Page 20: ...the engine off Hydraulic steering Brakes Clutches work service The machine has 2 integrated steering brakes clutches They have multiple discs automatic adjustment of the play and are independent for...

Page 21: ...h compressed air and lubricated as by manual Storing the machine Return the machine to a dry environment sheltered against bad weather and if possible cover it with a cloth make sure that the engine a...

Page 22: ...or the maintenance intervals follow the instructions given in the operating manual for your specific engine As a guide you should check the oil level every 4 hours of work and replace it yearly or eve...

Page 23: ...gs 9 10 C run the machine for 2 3 minutes and recheck gearbox oil level top up as necessary using the correct oil as listed on the following page Every 100 Hours of Work or 12 Months Change the gearbo...

Page 24: ...Service Information Gearbox Oil Quantities BCS 660 approx 6 5 litres Gearbox Oil PowerSafe Clutch and Steering Clutches Use multigrade oil such as BCS Power Lube H3 SAE 15W 40 ACEA A3 08 B3 08 API SL...

Page 25: ...owerSafe oil filter replacement part number 58056249 Check and or restore gearbox oil level SAE 15W 40 specification Signed Date Every 12 Months or 100 Hours whichever is sooner see page 23 Implement...

Page 26: ...fective spark plug Clean or change the spark plug Dirty carburettor Clean the carburettor Engine dies suddenly Lack of fuel flow Check fuel level and if necessary top up Breathing hole closed on tank...

Page 27: ...loping cutting edge agricultural machinery since its formation in 1943 when their founder developed a self propelled motor mower Tracmaster Ltd has been the UK distributor for BCS pedestrian equipment...

Page 28: ...Tracmaster Ltd 2019 Specifications are subject to change without prior notice Tracmaster Ltd Sovereign Centre Victoria Road Burgess Hill RH15 9LR T 44 0 1444 247689 W www tracmaster co uk E info trac...

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BCS 660HY WS Hydrostatic Commander, Operating Instructions Manual

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