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Step 8 

a)

 

Place the body assembly (A) on the cart assembly.

 

 

b)

 

Align the holes on front legs with the holes on the body assembly(A), then 
insert one bolt (AAA), one spring washer (CCC) and one flat washer (DDD) 
into each hole. Tighten by hand until secure. 

c)

 

Align the hole on each back leg with the holes on body assembly. Insert 
one bolt (AAA), one spring washer (CCC) and one flat washer (DDD) into 
each hole. Tighten by hand until secure. 

d)

 

Go back and tighten all bolts using the screwdriver provided. 

 

 

 
 
 

Step 9 

a)

 

Loosen 
the four pre-installed bolts on the side of control panel 
and left back leg, and allow 1/4 bolt’s length to extend, 
align the holes on the left side shelf (G) with the extended 
bolts, then push down on the left side shelf until it clocks 
into place, tighten by hand until secure. 

b)

 

Repeat the procedure for the right side shelf (H) assembly. 

c)

 

Go back and tighten all bolts using the screwdriver 
provided. 

 

Step 10 

a)

 

Align the two holes on right side of body assembly with the two holes on the 
right side shelf. Then insert one bolt (BBB), one spring washer (CCC) and one 
flat washer (DDD) into each hole. Tighten by hand until secure.

 

 

b)

 

Repeat the procedure for the left side of the body assembly. 

c)

 

Go back and tighten all bolts using the screwdriver provided. 

 
 
 
 
 
 
 
 

Step 
11

a)

 

Align the holes on side knob seat (CC) with the holes 
on the right side shelf and side burner valve. Screw 
one bolt (FFF) into each pre-drilled hole. 

b)

 

Tighten the bolts using the screwdriver provided. 
Insert the side knob (DD) into knob shaft of valve. 

c)

 

Open the side burner lid and place the side burner 
assembly (BB) on the right side shelf. Connect the 
venturi tube and the side valve by overlapping 0.78” 
between venturi tube and nozzle. 

d)

 

Align the holes on the side burner assembly with the 
holes on the right side shelf. Insert one bolt (FFF) 
into each pre-drilled hole and screw by hand. 

e)

 

Go back and tighten all the bolts using the 

screwdriver provided. 

f)

 

Connect the side burner ignition cable by inserting it onto the electrode. Make certain the connection is secure. 
 
 

Step 12 

a)

 

Place the four heat plates (D) inside the grill on the burners.

 

 

b)

 

Place the two cooking grids (C) inside the grill on the heat plates. 

Summary of Contents for GFS2616AD-1

Page 1: ...LL SAVE THIESE INSTRUCTIONS FOR FUTURE USE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE FOR CUSTOMER SERVICE CALL 1 877 885 8227 TOLL FREE 10 00 A M 7 00 P M EST MONDAY FRIDAY E MAIL SERVICE BBQTEK COM LOG ON WWW BBQTEK COM ...

Page 2: ...ep 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Please refer to the owner s manual for details Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage NOTE This grill must be used with propane gas only propane gas cylinder ...

Page 3: ...st 6 Hardware List 8 Assembly Instructions 9 Operating Your Grill 13 Connecting Disconnecting Gas Cylinder 14 Checking for Leaks 14 Lighting Your Grill 15 Excess flow safety valve reset procedure 17 Care and Maintenance 18 Troubleshooting 18 Warranty Program 21 ...

Page 4: ...ne gas cylinder not included 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or lighter fluid 12 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D ...

Page 5: ... grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms to the requirements of all local codes or in the absence of applicable local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 or CAN CGA B149 1 DANGER Gas Safety Liquid propane LP gas is flammable and hazardous if handled impr...

Page 6: ... PCS N Bottom panel 1 PC X Caster cap 2PCS E Cup Support 1 PC O Left cart front leg 1PC Y Caster 2PCS F Grease Cup 1 PC P Right cart back leg 1PC Z Axle 1PC G Left Side Shelf 1PC Q Right cart front leg 1PC AA Side burner grate 1PC H Right Side Shelf 1PC R Cart door L 1PC BB Side burner assembly 1PC I Upper cart back beam 1PC S Cart door R 1PC CC Side knob support 1PC J Lower cart back beam 1PC T U...

Page 7: ... cart back leg 1 PC L Tank baffle A 1 PC M Stopper 1 PC N Bottom Panel 1 PC O Left cart front leg 1PC P Right cart back leg 1PC Q Right cart front leg 1PC R Cart door L 1PC S Cart door R 1PC T Upper cart front beam 1 PC U Lower cart front beam 1 PC V Cart upper side beam 2PCS W Cart side Panel 2PCS X Caster cap 2PCS Y Caster 2PCS Z Axle 1PC AA Side burner grate 1PC BB Side burner assembly1PC CC Si...

Page 8: ...ring Washer 6 2 x 9 x1 2 Flat Washer 6 2 x 16 x1 0 DDD 2 PCS EEE 2 PCS FFF 4 PCS Nut Collar Bolt M6x12 GGG 2PCS HHH 1PC Wrench Screwdriver Hardware listed above is not scaled to exact size A screwdriver is required for assembly and is included for your convenience ...

Page 9: ...low 1 4 bolt s length to extend from the legs b Align the holes on the lower back beam J with the extended bolts from the right back legs P and left back leg K c Pushes down on the lower back beam J until it locks into place then tighten all the bolts using screwdriver provided d Repeat the procedure for the upper back beam I Step 3 a Loosen the two pre installed bolts on the left back leg and the...

Page 10: ...rt the bottom panel N until it locks into place insert one bolt AAA one spring washer BBB and one flat washer CCC into each hole on the legs Tighten by hand until secure Step 6 a Hook one end of the tank baffle A L with bottom panel N b Insert one bolt AAA one spring washer BBB and one flat washer CCC into the hole on the other end of the tank baffle A L and the hole on left cart front leg Tighten...

Page 11: ...s on the right side shelf Then insert one bolt BBB one spring washer CCC and one flat washer DDD into each hole Tighten by hand until secure b Repeat the procedure for the left side of the body assembly c Go back and tighten all bolts using the screwdriver provided Step 11 a Align the holes on side knob seat CC with the holes on the right side shelf and side burner valve Screw one bolt FFF into ea...

Page 12: ...opper M into the hole on the upper cart back beam Step 13 a Place the cylinder upon the tank seat of the left bottom beam hook b Push the cylinder toward the top hook on the left side beam to hook it c Connect the regulator to the cylinder by turning it clockwise CAUTION Don t remove the stopper M from the back beam which could result in fire or explosion that could cause property damage personal ...

Page 13: ... assembly must be those specified by the outdoor cooking gas appliance manufacturer Use only 20 pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances The cylinder must include a collar to protect the cylinder valve Do not drop or handle the cylinder roughly If the appliance is not in use disconnect the cylinder Storage of the appli...

Page 14: ...rol knobs are in the OFF position before disconnecting the gas supply 7 Before disconnecting be sure that the tank valve is in OFF position 8 Always disconnect the gas supply regulators as follows Loosen the connection collar by turning it counter clockwise with one hand while holding the regulator with the other hand and take the nipple of the valve out of the tank valve See diagram to right Do n...

Page 15: ...peat the procedure After burner is lit repeat the procedure with any other burner desired 5 Adjust valve knob s to desired cooking temperature Using the Lighting Stick to Light the Main Burners 1 Insert a match into the end of lighting stick Light the match 2 Once lit put the lighting stick through the hole on the grill body to reach the burner ports See diagram to right 3 Press the valve knob and...

Page 16: ...rrective action Burner installation and adjustment WARNING Adjusting the air shutter while the grill is operating If it is still hot please wear protective gear and be careful Failure to follow this instruction could cause personal injury Flare Ups Flare ups sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite Some flaring is normal and desirable as i...

Page 17: ...ator from the LP tank 4 Open the lid of the grill 5 Turn burner control knobs to HIGH 6 Wait at least 1 minute 7 Turn burner control knobs OFF 8 Wait for at least 5 minutes 9 Re connect the regulator to the LP tank 10 Slowly turn the LP tank valve turn at a time and have the valve all the way open 11 With the lid open For grill with ignition button turn on only ONE front burner control knob to the...

Page 18: ...water solution Rinse with water and let dry Cooking Grates The porcelain grates have a glass like composition that should be handled with care Use a mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn stains Rinse with water Heat Plates Clean residue with wire brush and wash with soapy water Rinse with water Grease Cup Periodically ...

Page 19: ...in venturi Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Out of gas Replace cylinder Irregular flame pattern flame does not run the full length of burner Burner ports are clogged or blocked Clean burner ports Flames turn yellow or orange New burner may have residual manufacturing oils Burn your grill for 15 minutes with the lid clo...

Page 20: ...ve and clean all parts Flashback fire in burner tubes Burners or tubes are block Clean burners or tubes Inside lid peeling or paint peeling The lid is stainless Baked on grease fill up has turned to carbon and flaking off Clean thoroughly Irregular flame Air flow is not correct Correct Flame blue with yellow tips 1 2 high Too little air wavy yellow or orange flames Too much air noisy blue flames I...

Page 21: ... due to misuse lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and chemical cleaners resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill The original consumer purchaser will be charged for all shipping and handling fees of repla...

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