‘05 -09 Mustang 4.6L 3-V Throttle Body #1763
'07 -09 GT 500 5.4L/ '05
-0
9 F-Series 6.8L V-10Throttle Body #1764
w w w . B B K P E R F O R M A N C E . c o m
I N S T A L L A T I O N
I N S T R U C T I O N S
Step 1
Disconnect negative battery terminal. If these instructions are followed closely,
, this will
prevent the CHECK ENGINE light from coming on after the installation.
Step 2
Unplug the throttle body electric motor, TPS, and mass air meter by sliding the red colored
locking clips back, and then squeezing the tabs on each wiring connector while pulling them from
their connections.
Step 3
Loosen the hose clamps at the throttle body and at the air filter box. Disconnect the PCV
tube on the inlet hose by gently twisting the green locking tab and pulling the tube away from the
hose and remove the intake hose from the vehicle.
Step 4
Unbolt and remove the throttle body.
Note: be careful not to damage the throttle body
motor housing as you will be re-using it.
Step 5
Using the T-20 Torx remove the motor housing, plastic capped spring, and TPS from the
stock throttle body.
WARNING! Do not attempt to rotate the TPS. It has a limited range of travel.
Over-rotating it will destroy the internals and render the car undriveable.
Step 6
Pop the removable circular cap off of the motor housing.
(This is easily done with a finger
.)
Step 7
Place the plastic capped spring over the end of the throttle shaft of the BBK throttle body
and line the pigtail hook on the spring up with the catch slot in the gear.
Step 8
I
nstall
the motor housing minus the removable cap onto the BBK throttle body over the
plastic spring cap and tighten screws.
Step 9
Using needle nosed pliers rotate the plastic spring cap
COUNTER-CLOCKWISE
(approxi
-
mately 180°)
until the 2 tabs line up with their matching landings in the motor housing, then gently
pull up on the cap until it pops up into a latched position.
Step 10
Align the tabs on the removable cap with the slots on the motor housing and snap it into
place.
Step 11
Install the TPS onto the BBK throttle body by lining up the locating tab and tightening the
screws.
Do not rotate the TPS! Just put it straight onto the throttle body.
MORE ON
THE BACK
If viewing this instruction sheet on the internet-
Click to watch the video version of this instruction sheet.
TOOLS REQUIRED
1/4” Ratchet
T-20 Torx
1/4” Extension
Needle nose pliers
8mm socket & 10mm deep socket
5mm Allen wrench
