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6-3-5
The Power Module, Atlas Interconnect PC Board and Power Supply
Refer to Figures 1, 2, 6 and 7 in Chapter 12 (Schematics) while reading the following.
6-3-5-1
The Power Module (see Figure 6- 4) receives AC line power via an FN9260B-4- 06 Fuse Holder
and Line Filter (item 8). In Japan and North America, two 3 Amp 250V small-size fuses are used in
the fuse holder.
6-3-5-2
From this module AC line power goes through a 12 VDC Relay R1 (item 3). R1 is controlled by 12
VDC supplied on the Clinitek Atlas instrument Power Driver PC Board at its connector P1305 pins
31 and 34. This 12 VDC is sent to Clinitek Atlas instrument floating connector J1401, which
connects the Clinitek Atlas unit to the Rack Sample Handler. The 12 VDC then goes to connector
CN116 on the Rack Sample Handler Atlas Interconnect PC Board (see Figure 6-5) and from there
to the R1 relay to control AC line power to the Rack Sample Handler. This places the relay in an
揙
R?relationship with the On/Off Power Switch, permitting the Rack Sample Handler to be operated
either by turning on its On/Off switch or by turning this switch OFF but with the handler connected to
a powered Clinitek Atlas instrument.
6-3-5-3
The On/Off switch (Figure 6-4 item 7) on the Power Module breaks the AC power (when relay R1 is
disabled). This AC is then supplied to the Power Supply. The DC Power Supply (see schematic
page 12.5 and item 10 on page 10.26) is a TDK model FGW24-4R2 device with one 24 VDC
output. A green LED on the supply turns on when AC power is supplied to it.
6-3-5-4
A 3.15 amp 250V Fuse (F1) on this power supply is connected to the AC input. Two additional
potentiometers are used for DC voltage adjustment
(R10
2, mounted to a small piggyback pc board
near the terminal strip) and current limit
(R2
8). To locate these pots, see page 8.2. The outputted
24 VDC goes through a 6 amp 250V Fuse, mounted to the Main Chassis Assembly (see item 5 on
page 10.26). Terminal strip TB1 (item 4 on page 10.26) distributes the 24 VDC to the Fan and the
Driver Assembly (pins 1 and 2) and to the Mother Board (pins 3 and 4); see schematic on page
12.5. To locate the power supply, see item 10 on page 10.26.
6-3-6
The Display Assembly
See Figure 4 on page 12.9 for the keyboard and display schematic.
6-3-6-1
The Display Assembly (see page 10.14) is made of three lighted key switches (items 1, 2 and 3 on
page 10.14), a DM2423-7BL3 24 x 2 Display Module (item 14 on page 10.14) and connecting
cables, hardware and the cover. It plugs into centronics- style connector CN100. C100 carries
display and keyboard signals to and from the Mother PC Board in the CPU - I/O Board Assembly
(see paragraph 6-3-7)
6-6
Summary of Contents for Clinitek Atlas
Page 1: ...Clinitek Atlas Rack Sample Handler Service Manual Cover...
Page 14: ...CHAPTER FOUR OPERATIONS PROCEDURES SUMMARY Figure 4 1 Main Menu Operation Block Diagram 4 1...
Page 20: ...Figure 6 2 Cross Feed Assembly 6 3...
Page 22: ...Figure 6 4 Power Module Figure 6 5 The Interconnect PC Board and R1 Relay 6 5...
Page 24: ...Figure 6 6 The Card Cage Assembly 6 7...
Page 26: ...Figure 6 8 The CPU PC Board Figure 6 9 The I O PC Board 6 9...
Page 37: ...Figure 7 1 Service Mode Block Diagram 7 3...
Page 39: ...Figure 7 2 Without Tube Run Routine and With Tube Run Routine 7 5...
Page 41: ...Figure 7 3 Barcode Test 7 7...
Page 46: ...Figure 7 5 Output Test Figure 7 6 Display Test 7 11...
Page 66: ...Figure 8 5 Adjusting Tube Sensor PH4 8 6...
Page 72: ...CHAPTER NINE REPAIR REPLACEMENT 9 1...
Page 73: ...Figure 9 1 Removing the Covers Part One Figure 9 2 Removing the Covers Part Two 9 2...
Page 75: ...Figure 9 3 The Return Feed Assembly 9 4...
Page 77: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 6...
Page 79: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 8...
Page 81: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 10...
Page 83: ...Figure 9 5 The Main Chassis Assembly 9 12...
Page 85: ...Setting the Timing Belt Deflection Figure 9 7 The Cross Feed Assembly 9 14...
Page 87: ...Figure 9 8 Proper Installation of Wire Cables on Winding Drums 9 16...
Page 89: ...Figure 9 10 Removing and Replacing the Transfer Plate 9 18...
Page 91: ...CHAPTER TEN PARTS BREAKDOWN ILLUSTRATED ASSEMBLIES 10 1...
Page 94: ...Figure 10 1 Stat Tube Holder Assembly 10 4...
Page 96: ...Figure 10 2 Stat Tube Holder Covers 10 6...
Page 98: ...Figure 10 3 Return Feed Assembly 10 8...
Page 101: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 10...
Page 103: ...10 4 32 Cap Screw M4 x 18 4 10 4 33 Spring Washer 4 1 10 4 34 Plain Washer 4 4 10 11 a...
Page 104: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 12...
Page 106: ...Figure 10 5 Display Assembly 10 14...
Page 108: ...Figure 10 6 Power Module Switch Box 10 16...
Page 118: ...Figure 10 15 Main Chassis Assembly 10 26...
Page 120: ...Figure 10 16 Cross Feed Assembly 10 28...
Page 124: ...Figure 10 19 Main Chassis Unit Frames 10 32...
Page 126: ...Figure 10 20 Frame Assembly 10 34...
Page 132: ...Figure 10 25 Additional Parts Part 1 10 40...
Page 134: ...Figure 10 26 Additional Parts Part 2 10 42...
Page 136: ...Figure 10 27 Additional Parts Part 3 10 44...
Page 138: ...Figure 10 28 Additional Parts Part 4 10 46...
Page 140: ...Figure 10 29 Additional Parts Part 5 10 48...
Page 142: ...Figure 10 30 Covers Part 1 10 50...
Page 144: ...Figure 10 31 Covers Part 2 10 52...
Page 154: ...11 6 a...
Page 157: ...Figure 2 Installing Drill Fixture and Drilling Holes 11 9...
Page 163: ...11 14 a...
Page 168: ...Figure 3 Setting the Belt Tension 11 19...
Page 170: ...Figure 4 Setting the JP1 Jumper on the Power Driver PC Board 11 21...
Page 172: ...SCHEMATICS 12 2...
Page 173: ...Figure 1 System Block Diagram 12 3...
Page 174: ...Figure 2 AC DC Power Circuit 12 5...
Page 175: ...Figure 3 Cables and Assembly Wiring Number 1 12 7...
Page 176: ...Figure 4 Cables and Assembly Wiring Number 2 12 9...
Page 177: ...Figure 5 Cables and Assembly Wiring Number 3 12 11...
Page 178: ...Figure 6 Cables and Assembly Wiring Number 4 12 13...
Page 179: ...Figure 7 Atlas Interconnect PC Board 12 15...
Page 180: ...Figure 8 Cable Assemblies Number 1 12 17...
Page 181: ...Figure 9 Cable Assemblies Number 2 12 19...
Page 182: ...Figure 10 Cable Assemblies Number 3 12 21...
Page 183: ...Figure 11 Driver PC Board 12 23...