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Bayer HealthCare Clinitek Atlas Service Manual Download Page 2

?998 Bayer Corporation 

All Rights Reserved 

Second Edition 

June 1998

 

 
 
 

Company Confidential 

 
 
Information contained herein is proprietary to Bayer Corporation and is classified company confidential. It is 
furnished to Bayer Field Service Engineers for maintenance and overhaul of the subject equipment only. It 
shall not be disclosed, duplicated, or used in whole or in part for any other purpose without the prior written 
permission of Bayer Corporation. 
 
Information contained in this service manual is designed for servicing of the CLINITEK?ATLAS?Rack Sample 
Handler by qualified and properly trained service personnel using appropriate tools and test equipment. If you 
do not possess the proper service tools and equipment and proper technical training, do not attempt to service 
this instrument. 
 
This service manual is kept current by service bulletins issued from the United States by Bayer Corporation, 
Diagnostics Division. These bulletins are distributed world-wide to Bayer service personnel and others who 
have received technical training from Bayer Diagnostics. Other possessors of this manual will not receive these 
bulletins. 

 

i

Summary of Contents for Clinitek Atlas

Page 1: ...Clinitek Atlas Rack Sample Handler Service Manual Cover...

Page 2: ...ained in this service manual is designed for servicing of the CLINITEK ATLAS Rack Sample Handler by qualified and properly trained service personnel using appropriate tools and test equipment If you d...

Page 3: ...NAL BLOCK DIAGRAMS and THEORY 6 1 Introduction 6 2 6 2 Set p and Use 6 2 6 3 Instrument Modules 6 2 6 3 2 The Rack Feed Assembly 6 2 Figure 6 1 Rack Feed Assembly In Feed and Out Feed 6 1 6 3 3 The Cr...

Page 4: ...st Mode 7 2 Figure 7 1 Service Mode Block Diagram 7 3 7 2 4 Without Tube Run 7 4 7 2 5 With Tube Run 7 4 Figure 7 2 Without Tube Run and With Tube Run Routine 7 5 7 2 6 Barcode Test 7 6 Figure 7 3 Bar...

Page 5: ...embly 9 4 9 5 Removing Inspecting and Installing the Rack Feed Assembly 9 7 Figure 9 4 The Rack Feed Infeed Outfeed Assembly 9 6 9 6 Removing Inspecting and Installing the Main Chassis Assembly 9 13 F...

Page 6: ...d used with a CLINITEK ATLAS Automated Urine Chemistry Analyzer models 5001C 5001L or 5011 Using retrofits It may also be added to models 5001B and 5001X See Service Bulletins ATLAS 101 and ATLAS 102...

Page 7: ...sample tube bar code labels for positive sample identification collated with the urine results obtained on the Clinitek Atlas analyzer 1 2 4 Urine specimen tubes are loaded into Clinitek Atlas Specime...

Page 8: ...r Consumption 100 watts maximum Heat Output 341 BTU hour Leakage Current with power cord ground connected less than 0 5 milliamps 500 microamps Leakage Current in single faults condition with power co...

Page 9: ...initek Atlas unit 50 000 feet 15 500 meters up to 24 hours Storage Humidity Model 5023 only 10 at 10 C to 90 at 40 C Shock Packaged Model 5023 only 30 cm free fall drop six ace 3 dges one corner Shock...

Page 10: ...hecksum Optional Connector Pin Arrangement pin number 21 Frame Ground pin number 42 RXD Received Data pin number 43 TXD Transmit Data pin number 45 Signal Ground pin number 47 RTS Reqst To Send pin nu...

Page 11: ...200 millimeters 7 87 inches Width 35 millimeters 1 38 inch Rack Sample Hole Diameter 17 mm 0 67 inch Model 5258 Bar Code Reader Formats 1 Code 39 2 Codabar NW7 3 Interleaved 2 of 5 4 Code 128 Bar Cod...

Page 12: ...e Handler 2 2 Methods Overview Since this system operates under the control and direction of the Clinitek Atlas Analyzer refer to that service manual part number 99A50018 in Method Overview Chapter Tw...

Page 13: ...t any sag If there is a sag or stagnation of waste water in the waste tubing waste water may over flow from the Rinse Well and electrical problems may then occur with the Rack Sample Handler unit 2 Th...

Page 14: ...CHAPTER FOUR OPERATIONS PROCEDURES SUMMARY Figure 4 1 Main Menu Operation Block Diagram 4 1...

Page 15: ...ing on the instrument At Power On a display appears showing the model and software version 2 01 An Initializing screen then appears 4 2 4 A Standby message screen screen 1 on Figure 4 1 then appears f...

Page 16: ...ur 5 3 Preventative Maintenance 5 3 1 A field engineer on a service call on this system should do the following as part of the call 1 Verify Transfer Plate see item 9 on page 10 36 and racks are clean...

Page 17: ...H1 7 and PH9 sensor windows are clean see Figure 8 3 on page 8 4 Verify Barcode Reader window is clean if instrument is using a barcode reader Verify waste tubing is draining properly into the waste r...

Page 18: ...CHAPTER SIX FUNCTIONAL BLOCK DIAGRAMS AND THEORY Figure 6 1 Rack Feed Assembly In Feed and Out Feed Assembly 6 1...

Page 19: ...rument Sensors paragraph 6 3 11 6 3 2 The Rack Feed Assembly 6 3 2 1 Each Rack Sample Handler instrument contains two nearly identical Rack Feed Assemblies see Figure 6 1 1 an Infeed Assembly to move...

Page 20: ...Figure 6 2 Cross Feed Assembly 6 3...

Page 21: ...rn Feed Assembly 6 3 4 1 The Return Feed Assembly Figure 6 3 moves the tube racks across the front instrument wall so racks may be rotated in an ndless loop A 24VDC PF42T 48071G 1 10 stepper motor cal...

Page 22: ...Figure 6 4 Power Module Figure 6 5 The Interconnect PC Board and R1 Relay 6 5...

Page 23: ...on the Power Module breaks the AC power when relay R1 is disabled This AC is then supplied to the Power Supply The DC Power Supply see schematic page 12 5 and item 10 on page 10 26 is a TDK model FGW...

Page 24: ...Figure 6 6 The Card Cage Assembly 6 7...

Page 25: ...andwiched together 1 the I O or Sub PC Board on top and 2 the CPU or Main PC Board on bottom 6 3 7 2 The Mother PC Board see Figure 6 7 contains fifteen connectors CN1 13 in the back J1 2 in the front...

Page 26: ...Figure 6 8 The CPU PC Board Figure 6 9 The I O PC Board 6 9...

Page 27: ...drive signals for the power stage of the four phase DC step per motors 6 3 8 2 The two CK clock inputs receive CW clockwise and CCW counter clock wise control signals that come from the Main PC Board...

Page 28: ...Cross Feed Sensor EE SPY412 on 24 VDC Tube Rack is at far Infeed position against back wall PH3 Sampling Position Sensor PM2 LL10 on 24 VDC Tube Rack is aligned with Pipette for Sampling PH4 Tube Sens...

Page 29: ...and using a handle 18 the stat tube inserted into it and then the holder is pushed back into the system The holder travels on steel shafts 15 and a steel shutter 17 which olls and nrolls with holder m...

Page 30: ...ain Board Vcc 5 VDC supplied to reader SG signal ground and Inzone data carrier detect or arcode reader is present signals are all supported 6 3 11 Instrument Sensors 6 3 11 1 The twelve sensors detec...

Page 31: ...U Main PC Board All sensors PH1 to PH9 and ORG1 to ORG4 similarly report their statuses to the I O PC Board and the CPU PC Board in turn 6 3 11 3 The CPU board then directs the Driver NPUC PC Board to...

Page 32: ...2 which informs the CPU board of the rack progress At the same time metal proximity sensor PH7 checks for the presence of a metal Stop Marker in a rack tube position which would inform the CPU board t...

Page 33: ...e of the cross feed area the PH5 sensor detects the rack 6 3 11 9 With PH5 detecting a rack the Driver PC Board is instructed to move the Outfeed Assembly using motor PM3 This action moves the rack ou...

Page 34: ...page 7 13 The Troubleshooting Chart is comprised of 1 an explanation for all error messages pages 7 14 to 7 23 2 followed by a list of common problems and solutions pages 7 24 to 7 26 For additional...

Page 35: ...7 5 and paragraph 7 2 8 6 Display Test see Figure 7 6 and paragraph 7 2 9 7 Reboot forces reboot or restart which takes the system out of Service Test Mode and back into Standby in Main Menu Press ENT...

Page 36: ...efaulted is displayed Some Service Tests will not work properly if Default Setup is selected In these cases the user must go to User Setup and change the setup For example With Tube Run requires Rack...

Page 37: ...Figure 7 1 Service Mode Block Diagram 7 3...

Page 38: ...s function key to CONT Press CONT and the display returns to the Service Test menu Refer to Troubleshooting beginning on page 7 12 to find out what the errors mean 7 2 5 With Tube Run 7 2 5 1 This tes...

Page 39: ...Figure 7 2 Without Tube Run Routine and With Tube Run Routine 7 5...

Page 40: ...umber the instrument had difficulty in reading the label Press STOP to end the readings and return to the Barcode Test display NOTE The barcode reader also has a green K LED and red G LED used to test...

Page 41: ...Figure 7 3 Barcode Test 7 7...

Page 42: ...of a sensor Sensors PH1 3 and PH5 9 also contain an LED which turns on when an object is detected 7 2 7 3 Note motors in this system are held active and do not permit the movement of assemblies with...

Page 43: ...ed Sensor 0 no rack was detected at sensor PH5 1 rack was detected at sensor PH5 0 out feed unit is not at home position 1 out feed unit is at ORG3 home position 12 ORG4 Return Feed Assembly Origin Se...

Page 44: ...Figure 7 4 Sensor Monitor Routine Figure 6 12 Locating Instrument Sensors repeated from page 6 12 7 9...

Page 45: ...he sliding STAT Holder in place The asterisk indicates the STAT mechanism is in a locked state Press ENT again and the display changes to TAT Lock and should release the STAT Lock solenoid 7 2 9 Displ...

Page 46: ...Figure 7 5 Output Test Figure 7 6 Display Test 7 11...

Page 47: ...een pages is a troubleshooting chart Pages 7 14 to 7 23 identify and explain instrument errors Pages 7 24 to 7 26 identify and explain other common instrument problems NOTE Additional errors are liste...

Page 48: ...seconds Plug the card back in and power on the unit again If error persists replace the program card 04 Hardware Error nn This error is not used in current Rack Sample Handler software 05 Communicatio...

Page 49: ...rol sample run where X X 1 The tubes were not in consecutive order in the rack X 1 Place the controls in a consecutive order in the rack beginning with rack position 1 10 STAT Error This error is not...

Page 50: ...n cloth if the base is wet or dirty Dry base then run unit again If error persists do the following 1 If jam always happens with the same rack replace rack 2 Inspect the Rack Guides for proper rack cl...

Page 51: ...ration Attempt to clear the rack jam Verify instrument is level Clean the base Transfer Plate with a damp clean cloth if the base is wet or dirty Dry base then run unit again If error persists do the...

Page 52: ...e with a damp clean cloth if the base is wet or dirty Dry base then run unit again If error persists do the following 1 If jam always happens with the same rack replace rack 2 Inspect the Rack Guides...

Page 53: ...ified in the User Setup mode Record the rack and position numbers of the tubes for which errors were recorded The ID number for these tubes can be entered through the Clinitek Atlas keyboard during th...

Page 54: ...Sample Handler unit and the Clinitek Atlas instrument For example no response was received from the Clinitek Atlas after 30 seconds once an CK XXX START message was sent out by the Rack Sample Handler...

Page 55: ...ensor 2 Run Sensor Monitor test in Service Mode see paragraph 7 2 7 on page 7 8 Unplug the motor connector CN200 201 202 or 203 to deactivate the motor and rotate mechanism to move metal homing tab in...

Page 56: ...sors PH1 PH2 PH5 and PH6 1 Run Sensor Monitor test in Service Mode see paragraph 7 2 7 on page 7 8 Check sensor using a rack to activate the sensor 2 If sensor s fail Sensor Monitor test look for any...

Page 57: ...Initialize This error is not used in current instrument software NOTE Also see Appendix A in this manual for more error reporting NOTE Clinitek Atlas error messages are described in the Clinitek Atlas...

Page 58: ...B Display lights up but is blank or has garbage displayed 1 Program card is defective missing or loose 2 5 VDC regulator on CPU PC Board is defective 3 Cables CN101 CN100 or CN2 are loose or defective...

Page 59: ...bles CN100 or CN2 are loose or defective 3 CPU PC Board is defective 1 Replace key 2 Repair reseat or replace cables 3 Replace CPU PC Board E Instrument squeaks loudly during rack transfer 1 Transfer...

Page 60: ...2 Adjusting the Power Supply see paragraph 8 4 on page 8 3 3 Adjusting the Sensors see paragraph 8 5 on page 8 5 4 Adjusting PH4 Sensor Tube Detector see paragraph 8 6 on page 8 7 5 Barcode Reader Che...

Page 61: ...Figure 8 1 Adjusting the Cross Guide and the Return Parts Guide Figure 8 2 The Power Supply 8 2...

Page 62: ...a paper thin gap between the bearing and the middle of a rack when a rack is pressed against the Return Rack Guide by hand see Figure 8 1 Bearing should NOT compress Wipe away any excess RTV extendin...

Page 63: ...Figure 6 12 Locating Instrument Sensors repeated from page 6 12 Figure 8 3 Location of Instrument Sensors 8 4...

Page 64: ...Feed Assembly Origin Sensor 12 ORG4 Return Feed Origin Sensor Displayed Sensor Status is either 0 or 1 See pages 7 2 7 8 for more information 3 To adjust PH2 PH3 PH5 and PH6 loosen the screw s on the...

Page 65: ...emblies reach full travel at home position At this home position the Sensor Fin must bisect the ORG sensor 4 Once adjusted tighten screws and run With Tube Run in Service Mode page 7 4 with a rack and...

Page 66: ...Figure 8 5 Adjusting Tube Sensor PH4 8 6...

Page 67: ...the Transfer Plate Infeed section 4 PH4 uses a white acrylic Reflection Plate see item 2 page 10 4 to reflect the polarized light back to PH4 Table 8 1 PH4 LED Status Stability Indicator Green LED Lig...

Page 68: ...system 6 Move the rack to the right by hand until it touches this arm Press CONT then press ESC and then Menu Display should indicate ensor Monitor 7 Look at PH4 Tube Sensor status at the upper left...

Page 69: ...f the reader is on for an extended time it is having difficulty reading See barcode troubleshooting description on page 7 17 If barcode label was not read was read incorrectly or the Red G No Good LED...

Page 70: ...ound on right side of resistor R9 on the board see Figure 8 6 by the large grounding trace on the board Place the positive side on test point TP1 5 Bring the Rack Sample Handler up in the Service Mode...

Page 71: ...m 10 in place 2 Press the Solenoid Bracket towards the STAT Tube Holder item 19 and tighten the two screws 3 Test for proper Rock Rod operation by bringing instrument up in the Service Test Mode turn...

Page 72: ...CHAPTER NINE REPAIR REPLACEMENT 9 1...

Page 73: ...Figure 9 1 Removing the Covers Part One Figure 9 2 Removing the Covers Part Two 9 2...

Page 74: ...d remove Rack Sample Handler from the Clinitek Atlas unit before removing most covers except the front cover 9 3 1 To remove the instrument covers 1 Remove the Front Cover item 5 on Figure 9 1 by remo...

Page 75: ...Figure 9 3 The Return Feed Assembly 9 4...

Page 76: ...lete cycle to evenly distribute the new lubrication DO NOT over lubricate the shafts 5 Inspect the steel wire item 22 for any frayed or damaged portions Wire tension should permit deflection of approx...

Page 77: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 6...

Page 78: ...y distribute the new lubrication DO NOT over lubricate the shafts 6 Inspect the two steels wires items 36 and 37 for any frayed or damaged portions Wire tension should permit deflection of approximate...

Page 79: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 8...

Page 80: ...e 9 4 and attached hardware which holds the Out Feed assembly to the instrument frame 5 Remove the Back Plate Frame 20 see item 2 on page 10 34 by removing six M4 x 12 metric allen screws item 1 Disco...

Page 81: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 10...

Page 82: ...t clean to operate properly If necessary remove levers by loosening a metric M3 x 6 set screw items 8 or 39 Place a gap of 0 05 mm 0 002 inch between the lever and Pin items 6 or 43 and tighten the se...

Page 83: ...Figure 9 5 The Main Chassis Assembly 9 12...

Page 84: ...it aside 4 Stand up the Rack Sample Handler on its rear frame Use care not to drop unit while it is standing on this rear frame 5 Remove the two M3 x 16 M2 x 16 in early units metric allen screws item...

Page 85: ...Setting the Timing Belt Deflection Figure 9 7 The Cross Feed Assembly 9 14...

Page 86: ...PH7 This will make it easier to remove the Rear Cross Frame 19 6 Next remove a third top M3 or M2 x 6 metric screw directly behind sensor ORG2 in the Transfer Plate Once all three top screws are out a...

Page 87: ...Figure 9 8 Proper Installation of Wire Cables on Winding Drums 9 16...

Page 88: ...thread the cables off the pulleys and bearings Finally remove wire cable ends from the winding drums attached to the motors by carefully prying the ends out of the drums 9 8 4 To Install a Wire Cable...

Page 89: ...Figure 9 10 Removing and Replacing the Transfer Plate 9 18...

Page 90: ...l attached to the Transfer Plate Remove the Transfer Plate Front Tab see Figure 9 10 up and out of the unit If RTV seal was disturbed remove all old RTV clean plate and apply a new bead of RTV in the...

Page 91: ...CHAPTER TEN PARTS BREAKDOWN ILLUSTRATED ASSEMBLIES 10 1...

Page 92: ...ulation of 10 or 50 instruments 10 2 Customers may order parts in the United States and Canada by using the following address Bayer Diagnostics 115 Norwood Park South Norwood MA 02062 phone 1 800 255...

Page 93: ...x Unit 10 23 Figure 10 13 Card Cage Assembly Main Board Assembly 10 24 Figure 10 14 Driver Assembly NPUC 4 Axis PC Board 10 25 Figure 10 15 Main Chassis Assembly 10 27 Figure 10 16 Cross Feed Assembly...

Page 94: ...Figure 10 1 Stat Tube Holder Assembly 10 4...

Page 95: ...0306 1 10 1 7 Return Spring 43018 05 701 1 10 1 8 E Ring E 2 1 10 1 9 Rock Rod 43018 05 006 1 10 1 10 Solenoid Bracket 43018 05 502A 1 10 1 11 Solenoid 14LC 24V SOL1 40542044 43018 20 002 1 1 2 10 1 1...

Page 96: ...Figure 10 2 Stat Tube Holder Covers 10 6...

Page 97: ...antity Used Per 10 Units Per 50 Units 10 2 1 Side Cover Right Side 50062330 43018 05 504 1 0 1 10 2 2 Side Cover Left Side 50062331 43018 05 505 1 0 1 10 2 3 Holder Cover 50062332 43018 05 506 1 0 1 1...

Page 98: ...Figure 10 3 Return Feed Assembly 10 8...

Page 99: ...10 3 14 Winding Drum 50090098 43018 04 008A 1 0 1 10 3 15 Set Screw M3 x 5 4 10 3 16 Motor Bracket 43018 04 007A 1 10 3 17 PM4 Stepping Motor 40362071 43018 20 003 1 0 1 PF42T 48071G 1 10 10 3 18 Spri...

Page 100: ...10 3 38 Plain Washer 2 2 10 3 39 Spring Washer 2 2 10 3 40 Cap Screw M2 x 5 2 10 3 41 Set Screw M3 x 3 2 10 3 42 Block Left 43018 04 001 1 10 3 43 Slide Block 43018 04 003 1 10 9 a...

Page 101: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 10...

Page 102: ...w M3 x 6 2 10 4 9 Set Screw M3 x 3 2 10 4 10 Hexagon Nut M2 x 0 4 2 10 4 11 Cap Screw M2 x 8 2 10 4 12 Motor Bracket 43018 01 502 2 10 4 13 Linear Bush LM8UU 2 10 4 14 Set Screw M3 x 6 2 10 4 15 Washe...

Page 103: ...10 4 32 Cap Screw M4 x 18 4 10 4 33 Spring Washer 4 1 10 4 34 Plain Washer 4 4 10 11 a...

Page 104: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 12...

Page 105: ...Set Screw M3 x 3 2 10 4 39 Set Screw M3 x 6 2 10 4 40 Cap Screw M2 x 8 2 10 4 41 Hexagon Nut M2 x 0 4 2 10 4 42 Tension Spring 6128 50546287 43018 30 010 10 1 2 10 4 43 Pin 50452152 43018 01 004 2 1...

Page 106: ...Figure 10 5 Display Assembly 10 14...

Page 107: ...503 1 10 5 5 Panel Frame 43018 10 501 1 10 5 6 Plain Washer 3 4 10 5 7 Spring Washer 3 4 10 5 8 Hexagon Nut M3 x 0 5 4 10 5 9 Insulation Washer WN 1 4 10 5 10 LCD Bracket 43018 10 502 2 10 5 11 Pan H...

Page 108: ...Figure 10 6 Power Module Switch Box 10 16...

Page 109: ...ocket P2RF 08 40543097 43018 20 037 1 10 6 6 Switch Box 43018 07 502 1 0 1 10 6 7 On Off Switch A8CB 202 1A 40541218 43018 20 014 1 0 1 10 6 8 Fuse Holder Line Filter FN9260B 40452029 43018 20 015 1 0...

Page 110: ...racket 43018 03 505A 1 10 7 3 Cap Screw M3 x 8 6 10 7 4 Spring Washer 3 6 10 7 5 Plain Washer 3 4 10 7 6 Sensor Bracket 43018 03 506A 1 10 7 7 Bar Code Base 43018 03 508 1 10 7 8 Pan Head Screw and Wa...

Page 111: ...nits 10 8 1 Cap Screw M2 5 x 6 4 10 8 2 Spring Washer 2 5 4 10 8 3 Plain Washer 2 5 4 10 8 4 Cap Screw M4 x 6 2 10 8 5 Spring Washer 4 2 10 8 6 Plain Washer 4 2 10 8 7 Board Bracket 2 43018 06 502 2 1...

Page 112: ...er 10 Units Per 50 Units 10 9 1 Pan Head Screw and Washer M3 x 8 4 10 9 2 Connector Bracket 43018 07 501A 4 10 9 3 D Sub Connector XM2D 0901 4 10 9 4 Fix Metal 1 XM2Z 0002 2 10 9 5 Barcode DIN Connect...

Page 113: ...Part Number Bayer Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 10 1 Barcode Reader 5285 Product Code complete and packed 5258 43018 20 019 1 1 2 10 10 2 Barcode Bracket 43018 07 506...

Page 114: ...w M2 6 x 8 1 10 11 8 Ejector Handwheel 20817 327 1 10 11 9 Flat Head Screw M2 6 x 8 2 10 11 10 Collar Screw 2110 74B 2 10 11 11 Sleeve 2 10 11 12 Board Holder 60807 131 1 10 11 13 Spacer 2 43018 06 50...

Page 115: ...art Number Quantity Used Per 10 Units Per 50 Units 10 12 1 Pan Head Screw and Washer M3 x 6 4 10 12 2 Board Cover 43018 06 504 1 10 12 3 Side Cover 43018 06 503 2 10 12 4 Plate 43018 06 505 2 10 12 5...

Page 116: ...0 Units 10 13 1 Pan Head Screw M2 6 x 6 4 10 13 2 Plain Washer 2 6 4 10 13 3 Mother Board 99400852 43018 20 022 1 0 1 10 13 4 Main Board Box Unit 1 10 13 5 Main Board Assembly 99400849 43018 20 021 1...

Page 117: ...Used Per 10 Units Per 50 Units Driver Assembly 43018 06 508 1 complete assembly includes all parts listed below 10 14 1 Pan Head Screw 4 10 14 2 Driver PC Board Assembly 99400853 43018 20 023 1 1 2 1...

Page 118: ...Figure 10 15 Main Chassis Assembly 10 26...

Page 119: ...1 0 1 10 15 5 Fuse Holder F 64AD 4P 1 F3 Fuse 6 Amp 250V 40151142 43018 20 036 1 2 4 10 15 6 Pan Head Screw and Washer M3 x 8 1 10 15 7 Cover F 64 CSA 1 10 15 8 Flat Head Screw M3 x 6 1 10 15 9 Tie Mo...

Page 120: ...Figure 10 16 Cross Feed Assembly 10 28...

Page 121: ...et Screw M4 x 6 2 10 16 15 Timing Pulley 16 T5 015 AF AZ 43018 03 702 1 10 16 16 Timing Belt 15 T5 186A FP 50035030 43018 03 704 1 0 1 10 16 17 Cap Screw M4 x 10 1 10 16 18 Spring Washer 4 1 10 16 19...

Page 122: ...yer Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 17 1 Cross Rail 43018 03 701 1 10 17 2 Cap Screw M3 x 6 2 10 17 3 Belt Clamp 43018 03 711 1 10 17 4 Cross Frame 19 43018 03 019 1 10 1...

Page 123: ...kyo Part Number Quantity Used Per 10 Units Per 50 Units 10 18 1 Rack Guide 5 Right Out Feed 50513057 43018 08 705 1 0 1 10 18 2 Plunger PFSS4 50450251 43018 30 007 2 2 4 10 18 3 Set Screw M3 x 5 2 10...

Page 124: ...Figure 10 19 Main Chassis Unit Frames 10 32...

Page 125: ...y Used Per 10 Units Per 50 Units 10 19 1 Frame 13 43018 09 013B 1 10 19 2 Set Screw M4 x 6 2 10 19 3 Plain Washer 4 2 10 19 4 Cap Screw M4 x 6 2 10 19 5 Cap Screw M3 x 16 2 10 19 6 Frame 2 43018 09 00...

Page 126: ...Figure 10 20 Frame Assembly 10 34...

Page 127: ...20 15 Cap Screw M3 x 12 2 10 20 16 Cap Screw M3 x 25 2 10 20 17 Cap Screw M4 x 15 2 10 20 18 Frame 10 43018 09 010 1 10 20 19 Cap Screw M4 x 40 2 10 20 20 Frame 11 43018 09 011 1 10 20 21 Frame 17 430...

Page 128: ...n Feed 50513053 43018 08 701 1 0 1 10 21 4 Rack Guide 3 Left In Feed 50513055 43018 08 703 1 0 1 10 21 5 Rack Guide 4 Cross Feed 50513056 43018 08 704 1 0 1 10 21 6 Rack Guide 6 Return Feed 50513058 4...

Page 129: ...9 PH2 In Cross Feed Sensor 40544057 43018 20 028 1 1 2 10 22 10 Cap Screw M3 x 10 2 10 22 11 Sensor Bracket 43018 03 504 1 10 22 12 Plain Washer 3 2 10 22 13 Spring Washer 3 2 10 22 14 Cap Screw M3 x...

Page 130: ...yer Part Number Bayer Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 23 1 Cap Screw M3 x 6 10 10 23 2 Spring Washer 3 10 10 23 3 Plain Washer 3 10 10 23 4 Cross Guide 43018 03 509 1 10...

Page 131: ...er Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 24 1 Washer 43018 10 508 2 10 24 2 Plain Washer 3 2 10 24 3 Spring Washer 3 2 10 24 4 Cap Screw M3 x 4 2 10 24 5 Stat Tube Holder Unit...

Page 132: ...Figure 10 25 Additional Parts Part 1 10 40...

Page 133: ...09 501 2 10 25 5 Cap Screw M2 x 4 4 10 25 6 Spring Washer 2 4 10 25 7 Spring Washer 3 2 10 25 8 Tie Mount MB1 7 10 25 9 Flat Head Screw M3 x 6 7 10 25 10 Connector Bracket 43018 03 504 1 10 25 11 Spr...

Page 134: ...Figure 10 26 Additional Parts Part 2 10 42...

Page 135: ...Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 26 1 Waste Receiver 43018 09 503 1 10 26 2 Cap Screw M3 x 6 21 10 26 3 In Side Tray 43018 09 504 1 10 26 4 Under Guard 43018 09 508 1 10...

Page 136: ...Figure 10 27 Additional Parts Part 3 10 44...

Page 137: ...l Parts Part 3 Spare Parts Index Number Description Bayer Part Number Bayer Sankyo Part Number Quantity Used Per 10 Units Per 50 Units 10 27 1 Cap Screw M3 x 8 16 10 27 2 Spring Washer 3 16 10 27 3 Pl...

Page 138: ...Figure 10 28 Additional Parts Part 4 10 46...

Page 139: ...8 2 Spring Washer 3 6 10 28 3 Sensor Bracket 43018 01 505 1 10 28 4 PH1 Photomicron Sensor 40544048 43018 20 032 1 1 2 Sensor EE SPY421 10 28 5 Cap Screw M3 x 10 2 10 28 6 Cap Screw M3 x 8 2 10 28 7 P...

Page 140: ...Figure 10 29 Additional Parts Part 5 10 48...

Page 141: ...tek Atlas Analyzer with Rack Sample Handler Operating Manual 99950239 1 1 1 Warranty Card Clinitek Atlas Rack Sample Handler 50084251 1 Clinitek Atlas Rack Sample Handler Service Manual this document...

Page 142: ...Figure 10 30 Covers Part 1 10 50...

Page 143: ...ght 50062323 43018 08 503 1 0 1 10 30 2 Cover Right Rear 50062326 43018 08 506 1 0 1 10 30 3 Cover Left Rear 50062325 43018 08 505 1 0 1 10 30 3A Rating Label Model 5023 50340829 1 0 0 attached to the...

Page 144: ...Figure 10 31 Covers Part 2 10 52...

Page 145: ...10 31 1 Sensor Cover 50062329 43018 08 509 1 1 2 10 31 2 Top Cover 50062327 43018 08 507 1 0 1 10 31 3 Cover Power Entry 50062328 43018 08 508 1 0 1 10 31 4 Knob Screw TL 223 1 50301051 43018 30 009 1...

Page 146: ...wing this page This service manual is kept current by these service bulletins NOTE In addition to the regular Clinitek Atlas Rack Sample Handler service bulletins bulletins ATLAS 101 and ATLAS 102 des...

Page 147: ...7267 Use this new style Reflector with the new PH4 Tube Detector Sensor in newer instruments with serial numbers above 105042 10 5 10 1 3 Stopper Plate 50455550 Bayer Medical old number 43018 05 508A...

Page 148: ...Service Bulletin is given as an aid in technical support of the system s specified for property trained service personnel using proper tools and equipment IF YOU DO NOT POSSESS THE PROPER TOOLS AND E...

Page 149: ...this new part is 0203821 New sensor must use new Reflector see above and must be set up with the customer sample tubes see page 3 or 4 to calibrate new parts See figures 1 and 2 on pages 3 and 4 to vi...

Page 150: ...62325 50062339 Bayer Medical old number 43018 08 505 new number 43018 08 505A The article code for this new part is 3354243 The new left cover enlarged the opening for the new PH4 sensor 10 53 10 31 1...

Page 151: ...ures The new Reflection Plate has a solid surface and is more stable than the older part To Re Calibrate or Set Up the New PH4 Tube Detector To set up the new Tube Detector do the following 1 Put inst...

Page 152: ...ensor Bracket 2 43018 03 506B 1 10 7 7 Bar Code Base 43018 03 508 1 10 7 9 Barcode DIN Connector 40453211 43018 20 039 1 10 7 10 Frame 2 43018 09 021 1 10 7 11 Plain Washer 3 4 10 7 12 Spring Washer 3...

Page 153: ...model requires its own retrofit kit and procedure Model 5001X units a serial number range of 000500 to 101300 do NOT have raised Takeup Bearing Holes and Lock Assembly Holes For these Instruments use...

Page 154: ...11 6 a...

Page 155: ...rofit to use Version 5 0 software will soon be done to all Clinitek Atlas systems To Retrofit Model 5001X and Early 5001 B units to use New Model 5023 Tools Required Electric Power Drill Number 3 or 3...

Page 156: ...ockwasher 6 53 Split Lockwasher 10 54 Screw 10 32 x 1 2 inch 104 Spur Gear Assembly 105 Split Clamp 106 Spur Gear 107 Screw 6 32 x 0 312 108 Motor Mounting Plate 109 Reagent Takeup Motor 110 Stripper...

Page 157: ...Figure 2 Installing Drill Fixture and Drilling Holes 11 9...

Page 158: ...H 266 inch as close to 6 75mm as possible size drill bit complete the drilling of the four holes in frame Clean out and smooth the hole surfaces using a counter sink on the power drill or a file Remo...

Page 159: ...Front Reel Holder p n 50214146 4 Take Up Reel Shaft 5 E Ring Retainer 6 Removable Takeup Reel 50510217 7 Rear Reel Holder Assy 95001943 8 Format Plate Guide 50455535 9 Screw 4 40 x 0 25 Socket Flat 2...

Page 160: ...ace the same pages in the new Operating Manual Replace the customer s old operating manual with this new Operating Manual 21 Replace program card with the Version 5 0 Program Card if not already used...

Page 161: ...ofit Kit Additional Parts Item Numbers 1 Timing Pulley p n 50462026 2 Drive Shaft Assy 95001945 3 Spacer Plate p n 50455536 4 Belt part number 50035027 Figure 5 Spacer Plate Attached to Right Frame Wa...

Page 162: ...es its own retrofit kit and procedure Model 5001X units a serial number range of 000500 to 101300 do NOT have raised Takeup Bearing Holes and Lock Assembly Holes For these Instruments use the Bolt On...

Page 163: ...11 14 a...

Page 164: ...002122 Many instruments may already contain the new V5 00 Update Kit confirm that this kit is needed before ordering it A mandatory retrofit to use Version 5 0 software will soon be done to all Clinit...

Page 165: ...Lockwasher 6 53 Split Lockwasher 10 54 Screw 10 32 x 1 2 inch 104 Spur Gear Assembly 105 Split Clamp 106 Spur Gear 107 Screw 6 32 x 0 312 108 Motor Mounting Plate 109 Reagent Takeup Motor 110 Strippe...

Page 166: ...7 Socket Head Cap Screw 6 32 x 7 16 inch p n 52060700 4 used 8 Flat Washer 6 SS p n 50661003 4 used 10 Motor and Pulley Assembly p n 95001935 1 used 11 Motor Mounting Plate p n 50455633 1 used 12 Spli...

Page 167: ...nect the new motor cable connector P1312 to the Power Driver PC Board 12 Re install the Power Driver PC Board Channel Cover and the Reel Mounting Plate Check that cables P1302 and P1304 are tucked in...

Page 168: ...Figure 3 Setting the Belt Tension 11 19...

Page 169: ...wo Review these options with the customer 23 From Manufacturing Support menu go into Mechanical Alignment menu and select 5 Takeup Reel Type then press the REMOVABLE soft function key 24 Turn instrume...

Page 170: ...Figure 4 Setting the JP1 Jumper on the Power Driver PC Board 11 21...

Page 171: ...ring Number 1 12 7 Figure 4 Cables and Assembly Wiring Number 2 12 9 Figure 5 Cables and Assembly Wiring Number 3 12 11 Figure 6 Cables and Assembly Wiring Number 4 12 13 Figure 7 Atlas Interconnect P...

Page 172: ...SCHEMATICS 12 2...

Page 173: ...Figure 1 System Block Diagram 12 3...

Page 174: ...Figure 2 AC DC Power Circuit 12 5...

Page 175: ...Figure 3 Cables and Assembly Wiring Number 1 12 7...

Page 176: ...Figure 4 Cables and Assembly Wiring Number 2 12 9...

Page 177: ...Figure 5 Cables and Assembly Wiring Number 3 12 11...

Page 178: ...Figure 6 Cables and Assembly Wiring Number 4 12 13...

Page 179: ...Figure 7 Atlas Interconnect PC Board 12 15...

Page 180: ...Figure 8 Cable Assemblies Number 1 12 17...

Page 181: ...Figure 9 Cable Assemblies Number 2 12 19...

Page 182: ...Figure 10 Cable Assemblies Number 3 12 21...

Page 183: ...Figure 11 Driver PC Board 12 23...

Page 184: ...ts Baud Rate 4800 Bits Per Second Data Code 8 bits ASCII Format Parity None Start Bit One 1 bit Stop Bit One 1 bit Total Bits per Character 11 bits Checksum data Optional Connector Pin Arrangement pin...

Page 185: ...required 0008 Calibration is required 0010 Analyzer doors are open 0020 Reagent Storage Module door is open 0040 Out of Routine STAT test results memory 0080 Rinse solution bottle is empty 0100 Unit i...

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