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Fig. 74
page 67
15.0 Combustion Check
15.1 Checking the CO2
IMPORTANT: The CO2 must only be checked and adjusted if a suitable calibrated combustion analyser is available.
1. The combustion (CO2) may be checked using a suitably calibrated analyser after running the boiler for several minutes.
2. To do this it is necessary to activate the chimney sweep function by pressing and holding the easy menu and menu buttons (
) whilst in the normal operation
screen until chimney sweep function option appears. Press the Selector Button to switch the chimney sweep function on.
3. The Selector Button will show Chimney Sweep Function on. Chimney Sweep function Burner Output Adjust 'Engine burner min' appears.
Press the Selector Button. Engine burner min will flash.
Use the wheel to scroll through the six options
a) Engine burner minimum
b) Engine burner maximum
c) Supplementary burner minimum
d) Supplementary burner maximum
e) Engine and Supplementary burners minimum
f) Engine and Supplementary burners maximum
Choose the single maximum operation b) or d) and press to confirm your choice. The burner will fire and remain at maximum rate unless a fault condition occurs or the set boiler
flow temperatures is attained when the burners will turn off.
NOTE: The boiler set flow temperature is set to 90° to avoid interruption of the rate measurement.
4. After 1 minute remove the plug from the flue adaptor test point. Insert the analyser probe and allow time for the reading to settle (
).
The CO2 should be 9.0% ± 0.3 for the supplementary
The CO2 should be 9.0% ± 0.3 for the engine
Propane Gas When either burner is tested individually at maximum rate: The CO2 should be 10.2% ± 0.3.
5.
It is possible to alter the CO2 at the maximum rate by adjustment of the gas valve. Remove the blue plastic cover from the 'Throttle' adjustment screw.
At maximum rate the 'Throttle' adjustment screw should be turned, using a suitable 2.5mm hexagon key, until the correct reading is obtained (
).
Turning clockwise will reduce the CO2. Anticlockwise will increase the CO2
6.
The CO2 must then be checked at minimum rate.
The CO2 should be 8.7% ± 0.3 for the supplementary
The CO2 should be 8.8% ± 0.3 for the engine
Propane Gas CO2 at minimum rate:
The CO2 should be 9.6% ± 0.3 for the supplementary
The CO2 should be 9.8% ± 0.3 for the engine
The CO2 levels at the minimum rate must always be less than those measured for the maximum rate see
'Using a Combustion Analyser to adjust the valve offset'
. If there appears to be a problem refer to
7. The 'Calibration Function' is maintained for 20 minutes unless the maximum CH temperature is exceeded. The function can be disabled at any time by repeating paragraph
2.
Summary of Contents for ECOGEN 24/1.0
Page 69: ...Fig 77 Fig 78 Fig 79 page 69 16 0 Schematic Wiring 16 1 Burner Control Units BCU Connections...
Page 70: ...page 70 16 2 Milligrid 24 way Connector...
Page 71: ...page 71 16 3 14 way Connector...
Page 72: ...page 72 16 4 Engine Circuit...
Page 73: ...page 73 16 5 Power Monitoring 24Vdc Power Supply...
Page 74: ...page 74 16 6 External Connections External Wiring...
Page 85: ...page 87...
Page 86: ...page 88...
Page 87: ...page 89 Section P...
Page 88: ...page 90...
Page 89: ...page 91 Section Q Engine developing less than 950W after 15 minutes running at maximum rate...
Page 91: ...page 93 page 94 page 95 page 96 MICRO CHP SYSTEM COMMISSIONING CHECKLIST...
Page 92: ...page 97...