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Baumuller b maXX BM1000, Manual

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33

of 174

 Manual  

b maXX

®

 

BM1000

Document No. 5.07003.04

5

M

OUNTING

In this chapter we describe the mechanical mounting of the device into a control cabinet. 
Data about the installation space is available in this manual (see 

Z

Installation space

– 

from page 36).

Mounting consists of the following steps:

1

Prepare mounting (drill holes/cut-out segments)

2

Install device

5.1

General safety instructions

h

Please regard to the information in chapter 

Z

Fundamental safety instructions

– 

from 

page 11.

WARNING

The following 

may occur

,

 

if you do not observe this warning information:

m

serious personal injury     

m

 death

At execution of any mounting workings it must be assured that no strange substances (e.g. 
drilling chips, copper wire etc.) get into the device. If possible the drillings should be done be-
fore mounting the device and the assembling of the cables should be done outside the control 
cabinet. If this is not possible, the device must be covered accordingly.

CAUTION

The following

 may occur

, if you disregard these safety notes:

m

Property damage

The danger is: electrostatic discharge. Connections of the device sometimes are danger-
ous to ESD.

Regard the corresponding notes.

Summary of Contents for b maXX BM1000

Page 1: ...E 5 07003 04 Manual b maXX BM1000 Basic unit ...

Page 2: ... on by the owner together with the equipment machine After any sale of the equipment machine this original and all copies must be handed over to the buyer After disposal or any other end of use this original and all copies must be destroyed When the present operating instructions are handed over corresponding sets of operating instructions of a previous version are automatically invalidated Please...

Page 3: ... Safety equipment 18 2 8 Training of the personnel 19 2 9 Safety precautions in normal operation 19 2 10 Dangers due to residual energy 19 2 11 Disposal of the device 20 2 12 Fire fighting 20 2 13 Responsibility and liability 20 2 13 1 Observing the safety notes and safety instructions 20 2 13 2 Dangers when handling this device 20 2 13 3 Warranty and Liability 21 3 Transportation and packing 23 3...

Page 4: ...notes device 46 6 8 Operating sequence of installation 47 6 9 Connection diagrams 48 6 10 External connections 54 6 10 1 Specifications of main circuit terminals 56 6 10 2 Connecting main terminals 57 6 10 3 Mains power terminals R L1 S L2 T L3 59 6 10 4 Output terminals U T1 V T2 W T3 59 6 10 5 Terminals B1 B2 for connecting chopper unit braking resistor 60 6 10 6 Grounding terminals 61 6 11 Cont...

Page 5: ...annot be changed 96 8 6 11 Motor stalls during acceleration 97 8 6 12 The motor does not run as expected 97 8 7 Electromagnetic induction noise 98 8 8 Environmental condition 98 8 9 Affecting other machines 99 9 Maintenance 101 9 1 Safety instructions 101 9 2 Environmental conditions 102 9 3 Inspection intervals maintenance notes 102 9 3 1 periodical maintenance 103 10 Repair 107 11 Shutdown stora...

Page 6: ... directive 137 C 2 What the CE symbol indicates 137 C 3 Definition of the term Declaration of Conformity 138 C 4 Definition of the term Manufacturer s Declaration 138 C 5 UL certification 139 Appendix D Technical data 141 D 1 Required environmental conditions 142 D 2 Non electrical data 142 D 3 Electrical data 143 D 4 General specifications 144 D 5 Fuse protection 146 D 5 1 Cable protection 147 D ...

Page 7: ...ow to select the right b maXX 159 F 1 Capacity formulas 161 F 2 General precaution 163 F 3 How to choose a suitable motor 164 F 3 1 Standard motor 164 F 3 2 Special motors 165 F 4 Power Transmission Mechanism 165 F 5 Motor torque 166 Table of figures 167 Index 169 Revision survey 173 ...

Page 8: ...Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 8 of 174 Table of contents ...

Page 9: ...the Baumüller device b maXX BM1000 To guarantee safe operation of the equipment read the safety guidelines before connecting power to the b maXX BM1000 Keep this operating manual at hand and distribute to all users for reference 1 2 First steps h Check delivery see ZTransportation and packing from page 23 h Provide for qualified personnel for the mounting installation and commissioning h Hand over...

Page 10: ...1 3 1 3 Used terms In this manual we will also use the term device for the Baumüller product b maXX A list of the abbreviations which are used are to be found in ZAppendix A Abbreviations from page 117 1 4 Copyright and trade mark b maXX is a registered trade mark of Baumüller Nürnberg GmbH ...

Page 11: ... always give directly after the note to the danger The operation of the described devices is permissible if the mentioned methods proce dures measures are obeyed to Everything else that means also the operation of devices in installations which are not shown here is not permitted and must be checked with the company in each particular case Any kind of claim to warranty will expire if the devices a...

Page 12: ...ied in one of three different hazard classes Every hazard class has one of the following characteristic signal words DANGER m serious property damage m serious personal injury m death will occur WARNING m serious property damage m serious personal injury m death may occur CAUTION m minor to medium personal injury or m environmental pollution or m property damage may occur ...

Page 13: ...ing hazard The icon within the square illustrates the hazard The outline s shade of grey reflects the severity of the hazard darker grey means rising haz ard Not every hazard information has a square representing the hazard so we have shown it as draft here The icon in the circle represents a command Not every hazard information has a circle representing the hazard so we have shown it as draft her...

Page 14: ... is used in this documentation DANGER The following will occur if you do not observe this danger information m serious personal injury m death The hazard is electricity Here the hazard may be described in detail Here is described what you can do to avoid the hazard WARNING The following may occur if you do not observe this warning information m serious personal injury m death The hazard is electri...

Page 15: ...The following may occur if you do not observe this caution information m minor to medium personal injury The hazard is sharp edges Here the hazard may be described in detail Here is described what you can do to avoid the hazard CAUTION The following may occur if you do not observe this caution information m minor to medium personal injury The hazard is injury of the eye caused by ricocheting parti...

Page 16: ... 2 3 Command signs used 2 3 Information sign CAUTION The following may occur if you do not observe this caution information m property damage The hazard is electro static discharge Here the hazard may be described in detail Here is described what you can do to avoid the hazard wear safety gloves wear safety shoes wear eye protection wear ear protection Use this fire extinguishing agent fire exting...

Page 17: ... few impor tant notes together The notes stated below shall give you a feeling for the according to the terms usage of the device We do not raise any claim for the completion of the notes stated below follow all instructions given in this operating instruction m project the application in such a way that you always operate the device within its specification m use this device only as converter for...

Page 18: ...tained also consider the descriptions of the components m overloaded it n operated m with defective safety devices m with incorrectly mounted safety devices or without safety devices m with incorrectly working safety and protection devices m outside the specified environmental conditions m You have modified the device m You have insufficiently monitored the parts which are subject to a wearing m Y...

Page 19: ...as the instruction must only be carried out by qualified per sonnel 2 9 Safety precautions in normal operation h at the location of your appliance regard the safety regulations for the plant into which the appliance has been built in h if safety regulations require additional monitoring or safety devices supply your appli ance with them 2 10 Dangers due to residual energy Electrical residual energ...

Page 20: ...nd in compliance with the valid regulations and standards It is still pos sible that dangers can arise during use An overview of possible dangers is to be found in chapter ZFundamental safety instructions from page 11 We warn you against the acute danger at the respective places in this manual WARNING The following may occur if you do not observe this warning information m serious personal injury ...

Page 21: ...his manual is non binding customer information it is subject to ongoing further development and is updated on a continuous basis by our revision service Warranty and liability claims against Baumüller Nürnberg GmbH are excluded if in par ticular one or more of the causes listed in ZInappropriate use from page 18 has have caused the damage ...

Page 22: ...Responsibility and liability Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 22 of 174 2 13 ...

Page 23: ... to 60 C temperature range m max 1 g vibration shock repetitive shock 3 2 Unpacking After receipt of the device which is still packed h Avoid strong transportation vibrations and severe hits e g when setting down h Check if transportation damages are visible If so h Immediately complain to the deliverer Let the claim be confirmed in writing and imme diately contact the substitution of Baumüller Nü...

Page 24: ...delivery note The minimum scope of supply is m b maXX BM1000 m This manual inclusively the copy of the declaration of conformity declaration of manu facturer h Claim at the Baumüller substitution which is in charge in case the delivery is not com plete 3 3 Dispose packing The packing is made of cardboard plastics metal parts corrugated cardboard and or wood h Regard the local disposal instructions...

Page 25: ...er The rated current of the devices reach for 1 phase devices from 1 6 A to 11 A and for 3 phase devices from 1 5 A to 24 A The devices differ in size power and cooling NOTE The devices of the b maXX BM1000 series are provided for the operation in the second en vironment industrial environment according to EN 61800 3 At connection to the public mains EMC problems can appear Also see ZAppropriate u...

Page 26: ...f the Baumüller series b maXX BM1000 and can be connected to gether with other Baumüller devices 4 3 Overview of dangerous areas The following overview shows the existing danger areas on the particular device Use this survey for an overview of the existing danger areas if you incorporate into the handling of this device The explanation of the symbols which are used you will find in ZHazard informa...

Page 27: ... label you will find besides others the type key of the device Figure 3 Type plate BM1000 m Type key Figure 4 Type key BM1000 Type key Input specification Output specification Operation mode Serial No NOTE If the type key information does not correspond to your purchase order or if there are any problems please contact your distributor ...

Page 28: ...ame 1 0 2 1 5 kW Figure 5 b maXX BM1000 Frame 1 n Frame 2 0 75 3 7 kW Figure 6 b maXX BM1000 Frame 2 Input Terminals R L1 S L2 T L3 Housing Keypad Control board case Control board cover Output terminals U T1 V T2 W T3 Input Terminals R L1 S L2 T L3 Housing Keypad Control board case Control board cover Output terminals U T1 V T2 W T3 ...

Page 29: ...4 29 of 174 4 n Frame 3 5 5 11 0 kW Figure 7 b maXX BM1000 Frame 3 4 5 Preparation for installation and wiring 4 5 1 Remove keypad Figure 8 Remove keypad Input Terminals R L1 S L2 T L3 Housing Keypad Control board case Control board cover Output terminals U T1 V T2 W T3 ...

Page 30: ...aumüller Nürnberg GmbH 30 of 174 4 5 4 5 2 Remove front cover Figure 9 Remove front cover 4 5 3 Remove main terminal cover Frame 2 and frame 3 Figure 10 Remove mains terminal cover 4 5 4 Remove motor terminal cover Frame 2 and frame 3 Figure 11 Remove motor terminal cover Step 1 Step 2 ...

Page 31: ...Description of the devices Manual b maXX BM1000 Document No 5 07003 04 31 of 174 4 4 5 5 Remove fan Figure 12 Remove fan ...

Page 32: ...Preparation for installation and wiring Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 32 of 174 4 5 ...

Page 33: ...ge 11 WARNING The following may occur if you do not observe this warning information m serious personal injury m death At execution of any mounting workings it must be assured that no strange substances e g drilling chips copper wire etc get into the device If possible the drillings should be done be fore mounting the device and the assembling of the cables should be done outside the control cabin...

Page 34: ... instructions knowledge of the accident preven tion instructions and of the company to execute the necessary operations and thereby are able to recognize and avoid the dangers which could happen The required qualifica tions for the work with this unit are for example m Training or instruction due to the standards of the safety engineering in maintenance and use of appropriate safety equipment CAUT...

Page 35: ...l on which the b maXX 1000 is mounted must be noncombustible and be able to withstand this high temperature h When the device is installed in a confined space e g cabinet the surrounding tem perature must be within 10 to 40 C with good ventilation DO NOT install the device in a space with bad ventilation h When installing multiple devices b maXX 1000 in the same cabinet they should be adjacent in ...

Page 36: ...the main dimensions of the devices in mm Use these draw ings in order to determine the required space in the control cabinet For the construction of the necessary drilling cut outs use the drawings in ZDimensions from page 39 5 4 1 Installation space frame 1 Option 1 10 to 50 C Option 2 10 to 40 C Figure 14 Installation space frame 1 Air flow Air flow ...

Page 37: ...ounting Manual b maXX BM1000 Document No 5 07003 04 37 of 174 5 5 4 2 Installation space frame 2 and 3 Option 1 10 to 50 C Option 2 10 to 40 C Figure 15 Installation space frame 2 and 3 Air flow Air flow ...

Page 38: ...umüller Nürnberg GmbH 38 of 174 5 4 5 4 3 Installation with metal separation Frame 1 Frame 2 and 3 Figure 16 Installation with metal separation 5 4 4 Installation without metal separation Frame 1 Frame 2 and 3 Figure 17 Installation without metal separation Air flow ...

Page 39: ...ces Use these drawings to pre pare the necessary drilling cut outs Use the drawings under ZInstallation space from page 36 to determine the required space in the control cabinet Figure 18 Dimensions Frame W W1 H H1 D D 1 72 0 60 0 142 0 120 0 152 0 5 2 7 6 2 100 0 89 0 174 0 162 0 152 0 5 5 9 3 3 130 0 116 0 260 0 246 5 169 0 5 5 9 8 ...

Page 40: ...tructions Complete the mounting in the following way 1 provide suitable mounting accessories 2 mount the device CAUTION The following may occur if you disregard these safety notes m minor to medium personal injury The danger is sharp edges In case while installing you lift a device with unprotected hands fingers palm can be cut If the device falls off the feet can be cut Wear safety gloves Wear sa...

Page 41: ...of 174 5 Figure 20 Mounting instruction Device Frame 1 Frame 2 Frame 3 A screws 2 x M4 4 x M4 4 x M5 B washers 2 x 4 3 x 10 4 x 4 3 x 10 4 x 5 3 x 10 C mount spacing c 12 mm c 12 mm c 16 mm NOTE Spare parts for DIN rail mounting see ZB 8 DIN rail on page 134 ...

Page 42: ...Mounting instructions Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 42 of 174 5 6 ...

Page 43: ...l mains and check if the existing mains is suit able 2 Check the requirements to the electrical cables and provide the according cables 3 Check the characteristics of the connections and configure the connections according ly 6 1 General safety instructions h Pay attention to the information in the chapters ZFundamental safety instructions from page 11 h Pay attention to all areas at the device wh...

Page 44: ...ctrical mains All important data is to be found in ZD 3 Electrical data on page 143 Small deviations of the electrical mains from the requirements can lead to malfunctions of the device In case the mains deviates strongly from the requirements the device can be destroyed b maXX BM1000 devices must not be operated in low voltage mains in order to supply buildings in residential areas The destructio...

Page 45: ...ility Due to the operating principle leakage current can flow via the protective conductor 3 5 mAAC or 10 mADC On this account a permanent protective conductor is pre scribed In addition to the plugged protective connection the screw terminal which is marked with PE must be connected to the PE see ZConnection diagrams from page 48 Due to high leakage currents which arise due to the operating princ...

Page 46: ...earance of 20 cm between signal and control wires towards electric power cables at parallel laying m Cross cables with different EMC categories signal cables supply cables or motor ca bles only in a 90 angle m Contact the external cable screens when passing through walls which separate differ ent EMC ranges m Connect the cable shields of the b maXX devices plane on both ends and highly con ductive...

Page 47: ...erminal PE a permanent PE connection is required imperatively m Perhaps connect dependent on the application a braking resistor RB or a chopper unit WARNING The following may occur if you disregard these safety notes m serious personal injury m death The danger is electricity Parts which are under tension are perilous Assure that during the entire mounting the device the parts which must be mounte...

Page 48: ...Nürnberg GmbH 48 of 174 6 9 6 9 Connection diagrams m BM1211 BM1212 BM1213 Please refer to ZFigure 22 on page 52 for wiring of NPN mode and PNP mode NOTE Single phase models can only use R L1 S L2 to be the power terminals Single phase power cannot be used for 3 phase models ...

Page 49: ... No 5 07003 04 49 of 174 6 m BM1224 BM1225 Please refer to ZFigure 22 on page 52 for wiring of NPN mode and PNP mode NOTE Single phase models can only use R L1 S L2 to be the power terminals Single phase power cannot be used for 3 phase models ...

Page 50: ...4 Baumüller Nürnberg GmbH 50 of 174 6 9 m BM1412 BM1413 BM1414 Please refer to ZFigure 22 on page 52 for wiring of NPN mode and PNP mode NOTE Single phase models can only use R L1 S L2 to be the power terminals Single phase power cannot be used for 3 phase models ...

Page 51: ...3 04 51 of 174 6 m BM1425 BM1426 BM1437 BM1438 BM1439 Please refer to ZFigure 22 on page 52 for wiring of NPN mode and PNP mode NOTE Single phase models can only use R L1 S L2 to be the power terminals Single phase power cannot be used for 3 phase models ...

Page 52: ...iagrams Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 52 of 174 6 9 Wiring for NPN mode and PNP mode m without external power Figure 22 Connection NPN mode and PNP mode without external power ...

Page 53: ...Installation Manual b maXX BM1000 Document No 5 07003 04 53 of 174 6 m with external power Figure 23 Connection NPN mode and PNP mode with external power ...

Page 54: ...External connections Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 54 of 174 6 10 6 10 External connections Figure 24 External connections ...

Page 55: ... 1 Mains chokes recommended values on page 130 for further information Additional EMC filter optional To reduce electromagnetic interference NOTE The models b maXX 1000 have an built in EMI filter An additional mains filter is necessary for cable lengths 15 m cable device motor For further information see ZB 2 Mains filters on page 129 Chopper unit braking resistor optional Used to reduce the dece...

Page 56: ...s Frame 1 Frame 2 Frame 3 Figure 25 Mains circuit terminals Frame Power terminals Torque Wire Wire type 1 R L1 S L2 T L3 1 4 Nm 12 14 AWG 3 3 2 1 mm Copper only 75 C U T1 V T2 W T3 PE 2 R L1 S L2 T L3 1 8 Nm 8 18 AWG 8 4 0 8mm Copper only 75 C U T1 V T2 W T3 B1 B2 PE 3 R L1 S L2 T L3 3 0 Nm 8 16 AWG 8 4 1 3mm Copper only 75 C U T1 V T2 W T3 B1 B2 PE ...

Page 57: ...nd weights for braking resistors from page 127 m Frame 2 and 3 BM1224 BM1225 BM1425 BM1426 BM1437 BM1438 BM1439 Built in chopper unit Optional connection of a suitable braking resistor see ZB 1 3 Dimensions and weights for braking resistors from page 127 possible If the motor generates additional regeneration energy a further chopper unit with brak ing resistor can be connected m BM1211 BM1212 BM1...

Page 58: ...BM1426 BM1437 BM1438 BM1439 Frame 2 Figure 29 Main terminals connections 4 Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 Input terminals 1 phase 3 phase U T1 V T2 W T3 Output terminals for connecting 3 phase motor B1 B2 Connections for braking resistor optional B1 Connections for external chopper unit optional Earth connection please comply with local regu lations ...

Page 59: ...he b maXX BM1000 by turning power ON OFF it is recommended to do so only ONCE per hour Do NOT connect 3 phase models to a 1 phase power source 6 10 4 Output terminals U T1 V T2 W T3 The factory setting of the operation direction is forward running The methods to control the operation direction are method 1 set by the communication parameters method 2 control by the optional keypad When the b maXX ...

Page 60: ... in chopper unit Optional use of chopper unit and braking resistor necessary refer to ZB 1 1 Select a chopper unit braking resistor from page 120 Please connect an external chopper unit and braking resistor to the terminal see ZConnecting main terminals from page 57 m Frame 2 and 3 BM1224 BM1225 BM1425 BM1426 BM1437 BM1438 BM1439 Built in chopper unit Optional connection of a suitable braking resi...

Page 61: ...y grounded Ground resistance should not exceed 0 1Ω Use ground leads that comply with local regulations and keep them as short as possi ble Multiple b maXX 1000 units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Figure 31 Connecting grounding terminals NOTE Ensure there are no ground loops ...

Page 62: ...agram for digital inputs NPN current 16 mA 6 11 1 Specification of control terminals Figure 32 Position of control terminals NOTE Control signal wiring size 18 AWG 0 75 mm2 with shielded wire TERMINALS 2 TERMINALS 1 Frame Control terminals Torque Wire 1 2 3 Terminals 1 0 5 Nm 12 24 AWG 3 3 0 2mm Terminals 2 0 2 Nm 16 24 AWG 1 3 0 2mm ...

Page 63: ...ller enable 24V DC voltage source 24VDC 20 mA used for PNP mode DCM Digital signal ground Ground for digital inputs and used for NPN mode RA Multi function relay output N O a Resistive Load 5A N O 3A N C 240 VAC 5A N O 3A N C 24 VDC Inductive Load 1 5A N O 0 5A N C 240 VAC 1 5A N O 0 5A N C 24 VDC Refer to P1110 for programming RB Multi function relay output N C b RC Multi function relay ground MO...

Page 64: ...3 Selection P0801 P0809 P1359 Set up P1128 to P1132 AFM Analog output meter Figure 36 Analog output meter 0 to 10 V 2 mA Impedance 20 kΩ Output current 2 mA max Resolution 8 bits Range 0 to 10 VDC Function P1162 and P1163 ACM Analog control signal ground Ground for AVI ACI AFM Terminal symbol Terminal function Factory settings NPN mode ON connect to DCM NOTE If a filter is required for reducing EM...

Page 65: ... core as indicated in the following diagrams Figure 37 Analog input terminals 6 11 4 Multi function inputs MI1 to MI6 DCM When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce 6 11 5 Multi function output MO1 MCM Make sure to connect the digital outputs to the right polarity see wiring diagrams When connecting a relay to the digita...

Page 66: ...External parts Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 66 of 174 6 12 6 12 External parts Figure 38 External parts ...

Page 67: ...hich are under tension are perilous After applying power to the device do not cut off the RFI jumper Therefore please make sure that main power has been switched off before cutting the RFI jumper The gap discharge may occur when the transient voltage is higher than 1 000V Besides electro magnetic compatibility of the device will be lower after cutting the RFI jumper Do NOT cut the RFI jumper when ...

Page 68: ...k when deceleration m Enhance brake function and stabilize the voltage of the DC link m The brake module can be added to enhance brake function after connecting in parallel m Only the same power system can be connected in parallel m It is recommended to connect 5 devices in parallel no limit in power Figure 39 DC link of the devices in parallel NOTE Power should be applied at the same time only th...

Page 69: ...t wiring Figure 40 Application 1 mains choke Application 1 Question When more than one device is connected to the same mains power and one of them is ON during operation When applying power to one of the devices the charge current of the capaci tors may cause voltage dip The device may be damaged when overcurrent occurs during operation ...

Page 70: ... on off These spikes may damage the mains circuit Application 3 Question Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances surges switch ing spikes short interruptions etc The chokes should be installed when the power supply capacity is 500 kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10 m When the main...

Page 71: ...damage The danger is Environmental conditions that do not refer to the demands Assure that the environmental conditions are referred to during operation see ZD 1 Re quired environmental conditions on page 142 WARNING The following may occur if you disregard these safety notes m serious personal injury m death The danger is electricity The control cabinet in which the device is built in shall prote...

Page 72: ...cording to the standards of safety engineering m Training or instruction due to the standards of the safety engineering in maintenance and use of appropriate safety equipment 7 3 LEDs There are three LEDs on the front of the b maXX when using no optional digital keypad H1 READY It will light up after applying power The light won t be off until the capacitors are discharged to safe voltage levels a...

Page 73: ...ssage Description Displays the master frequency Displays the actual output frequency at terminals U T1 V T2 and W T3 User defined unit where U F x P0038 Displays the output current at terminals U T1 V T2 and W T3 Displays the forward run status Displays the reverse run status The counter value C Displays the selected parameter ...

Page 74: ... approximately 1 second if input has been accepted by pressing key After a parameter value has been set the new value is automatically stored in memory To modify an entry use the and keys Display Err if the input is invalid Display Message Description NOTE When the setting exceeds 99 99 for those numbers with 2 decimals i e unit is 0 01 it will only display 1 decimal due to 4 digital display ...

Page 75: ...Operation Manual b maXX BM1000 Document No 5 07003 04 75 of 174 7 m How to operate the digital keypad Figure 44 Keypad operation ...

Page 76: ...that all switches are OFF before applying power to ensure that the device doesn t start running and there is no abnormal operation after applying power Make sure that the front cover is correctly installed before applying power Do NOT operate the device with humid hands Check the following items after applying power The display without digital keypad should be as follows When power is applied LED ...

Page 77: ... Commissioning example m Source of first command Required functionality RUN STOP from multi function input MI1 FWD forward running REV reverse running from multi function input MI2 Additional STOP from digital keypad m First master frequency from analog voltage input AVI ...

Page 78: ... be executed without motor load Operation mode set value P1000 249 Autotuning with running motor without load P0850 2 After finishing autotuning function parameter P0850 is set to 0 The autotuning function is completed when LED RUN is OFF and LED STOP is ON NOTE m Stop running immediately if any fault occurs and refer to the troubleshooting guide for solv ing the problem m Do NOT touch output term...

Page 79: ...t MI1 1st step close Quickstop 2nd step close RUN STOP LED RUN ON LED STOP OFF Test of functionality START from multi function input MI1 LED RUN or H1 ON LED STOP or H2 OFF Control the motor speed from analog voltage input AVI1 Control the motor speed direction from multi function input MI2 And if you want to decelerate to stop please press key ...

Page 80: ...e is first of all the monitoring of the environmental conditions With accordant projection of your installation you can execute the monitoring of the environmental condi tions in the running operation and don t have to interrupt the operation for the mainte nance Additional data is available in ZMaintenance from page 101 ...

Page 81: ...ce and must be familiar with the accurate operating of the device Especially the reaction to failure indications and conditions requires special knowledge which the operator must have 8 3 Error information The b maxx 1000 has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be acti...

Page 82: ...or m If there are still any abnormal conditions when operating the device after a short circuit is removed and the other points above are checked it should be sent back to manufacturer 0021hex cPtE cc02 cc04 to cc08 CAN error P0296 m cPtE initialization error m cc02 Node Guarding or Heartbeat error m cc04 no CAN communication between slave and master m cc05 hardware failure or no CANopen hardware ...

Page 83: ...rotection not for protection of the user m Check whether the IGBT power module is damaged m Check for possible poor insulation at the output line 0062hex PtC1 Motor overheat protec tion P0119 m Check if the motor is overheated m Check P0117 to P0122 settings 0063hex oL1 Overload 1 I t 100 PWM inhibit m Check for possible motor overload m Check electronic thermal overload set ting m Use a higher po...

Page 84: ...e EEPROM by power off was not completed 0500hex oH1 IGBT Overheating PWM inhibit m Ensure that the ambient temperature is within the specified temperature range m Make sure that the ventilation holes are not obstructed m Remove any foreign objects from the heatsink and check for possible dirty heat sink fins m Check the fan and clean it m Provide enough spacing for adequate ventilation 0501hex Lv ...

Page 85: ...d m Adjust the over torque detection setting to an appropriate setting P1213 to P1215 050Ahex HPF1 CC current clamp PWM inhibit m Return to the factory 050Bhex HPF2 OV hardware error PWM inhibit 050Chex HPF3 GFF hardware error PWM inhibit 050Dhex HPF4 OC hardware error PWM inhibit 050Ehex cF33 DC BUS 0 V or Lv checking error PWM inhibit 0512hex PtC2 Motor PTC temperature error P0122 m Check if the...

Page 86: ... Torque boost too high Decrease the torque compensation setting in P0112 m Acceleration time too short Increase the acceleration time m Device output power is too small Re place the device with the next higher power model 0519hex ocd Overcurrent during deceleration PWM inhibit m Short circuit at motor output Check for possible poor insulation at the output line m Deceleration time too short Increa...

Page 87: ...e ambient temperature is within the specified temperature range m Make sure that the ventilation holes are not obstructed m Remove any foreign objects from the heatsink and check for possible dirty heat sink fins m Check the fan and clean it 051Chex EF External fault P0803 m When multi function input terminals MI3 MI5 or MI7 to MI12 are set to external fault the device stops output U T1 V T2 and W...

Page 88: ...1012 14 PGEr Warning PG encoder loss P1077 15 FbE Warning PID feedback P1368 16 SAvE Warning keypad copying 23 PE10 Warning IO COM1 communication time out P0868 25 Lv Warning DC BUS voltage has lower than standard voltage P0297 26 Aerr Warning control board ACI current loss P0806 27 bb Warning base block P1091 to P1100 33 CSdo Warning CANopen SDO time out 34 CSfF Warning CANopen buffer overflow 36...

Page 89: ... to reset the device after solving the fault m Press key on keypad m Set external terminal to RESET set one of P1091 to P1094 to 05 and then set to be ON m Send RESET command by communication NOTE Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation ...

Page 90: ...Troubleshooting Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 90 of 174 8 6 8 6 Troubleshooting 8 6 1 Overcurrent OC Figure 47 Troubleshooting over current ...

Page 91: ...ror detection and troubleshooting Manual b maXX BM1000 Document No 5 07003 04 91 of 174 8 8 6 2 Ground fault Figure 48 Troubleshooting ground fault 8 6 3 Overvoltage Figure 49 Troubleshooting overvoltage ...

Page 92: ...Troubleshooting Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 92 of 174 8 6 8 6 4 Low voltage Lv Figure 50 Troubleshooting low voltage ...

Page 93: ...Error detection and troubleshooting Manual b maXX BM1000 Document No 5 07003 04 93 of 174 8 8 6 5 Overheat OH Figure 51 Troubleshooting overheat 8 6 6 Overload OL Figure 52 Troubleshooting overload ...

Page 94: ...g Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 94 of 174 8 6 8 6 7 Keypad display is abnormal Figure 53 Troubleshooting keypad display 8 6 8 Phase Loss PHL Figure 54 Troubleshooting phase loss ...

Page 95: ...Error detection and troubleshooting Manual b maXX BM1000 Document No 5 07003 04 95 of 174 8 8 6 9 Motor doesn t run Figure 55 Troubleshooting motor doesn t run ...

Page 96: ...Troubleshooting Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 96 of 174 8 6 8 6 10 Motor speed cannot be changed Figure 56 Troubleshooting motor speed cannot be changed ...

Page 97: ... maXX BM1000 Document No 5 07003 04 97 of 174 8 8 6 11 Motor stalls during acceleration Figure 57 Troubleshooting motor stalls during acceleration 8 6 12 The motor does not run as expected Figure 58 Troubleshooting motor does not run as expected ...

Page 98: ... limit emission for disturbing equipment and no receive enhance immuni ty 8 8 Environmental condition Since the b maXX 1000 is an electronic device you should comply with the environmental con ditions as stated in ZD 1 Required environmental conditions from page 142 Here are some remedial measures if necessary m To prevent vibration the use of anti vibration dampers is the last choice Vibrations m...

Page 99: ...gh har monic by multiple circuit m If phase lead capacitors are used never on the device output use chokes to prevent damage to the capacitors from high harmonics Figure 59 Phase lead capacitors Motor temperature rises n When the motor is a standard motor with fan the cooling will be bad at low speeds causing the motor to overheat Besides high harmonics at the output increases copper and core loss...

Page 100: ...Affecting other machines Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 100 of 174 8 9 ...

Page 101: ...7003 04 9MAINTENANCE In this chapter we describe how you can safely maintain your device 9 1 Safety instructions h Refer to ZFundamental safety instructions from page 11 h Refer to the danger areas of the devices Figure 60 Danger areas b maXX BM1000 ...

Page 102: ...eck up of the device regu larly Daily inspection Basic check up items to detect if there were any abnormalities during operation are m Whether the motors are operating as expected m Whether the installation environment is abnormal m Whether the cooling system is operating as expected m Whether any irregular vibration or sound occurred during operation m Whether the motors are overheating during op...

Page 103: ... criterion Maintenance period Daily Half year One year Check if the voltage of main circuit and con trol circuit is correct Measure with multimeter with standard specification O Check items Methods and criterion Maintenance period Daily Half year One year Is the display clear for reading Visual inspection O Any missing characters Visual inspection O Check items Methods and criterion Maintenance pe...

Page 104: ...riterion Maintenance period Daily Half year One year If the wiring shows change of color change or deformation due to overheat Visual inspection O If the insulation of wiring is damaged or the color has changed Visual inspection O If there is any damage Visual inspection O Check items Methods and criterion Maintenance period Daily Half year One year If there is any leakage of liquid change of colo...

Page 105: ...correctly Visual inspection O Check items Methods and criterion Maintenance period Daily Half year One year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place O If there is any peculiar smell and color change Visual inspection and smell O If there is any crack damage deformation or corrosion Visual inspection O If there is any leaked liquid or ...

Page 106: ...ment No 5 07003 04 Baumüller Nürnberg GmbH 106 of 174 9 3 m Ventilation channel of cooling system Check items Methods and criterion Maintenance period Daily Half year One year If there is any obstruction in the heat sink air intake or air outlet Visual inspection O ...

Page 107: ...epaired WARNING The following may occur if you disregard these safety notes m serious personal injury m death The danger is electricity After a faulty repair the device doesn t fulfill the safety instructions anymore Have the devices been commissioned only by Baumüller Nürnberg GmbH or the authorized service points ...

Page 108: ...Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 108 of 174 ...

Page 109: ...lectricity and electrical charge which was saved Electrical connections which are not in a current free state carry hazardous voltage levels The modules in the de vice e g capacitors also can carry hazardous charges after it was switched off Assure that all electric connections are current free and are safe against re start Before working check at the electrical connections with suitable measuring...

Page 110: ... switching off 3 demount the connections and protect the connections according to the safety instruc tions 4 document the shut down setting 11 4 Demounting The demounting assumes a completed documented setting out of operation 1 secure the device against falling off out 2 loosen all mechanical connections 3 lift the device out of the control cabinet 4 store the device in a suitable packing 5 at tr...

Page 111: ... G max 20 50 Hz 5 88 m s 0 6 G m Store within a pollution degree of 2 good for factory type environment 11 6 Recommissioning Execute commissioning as with a new device see ZMounting from page 33 ZInstallation from page 43 CAUTION The following can occur if you disregard this warning instruction m Property damage The danger is incorrect environmental conditions Incorrect storage can damage destroy ...

Page 112: ...Recommissioning Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 112 of 174 11 6 ...

Page 113: ...EU guideline for the disposal of electri cal and electronics devices WEEE 2002 96 EG Therefore no costs are to be carried by Baumüller for the canceling and disposal of old devices DANGER The following will occur if you disregard this safety note m serious personal injury m death The danger is electricity The containing components in the device e g capacitors can contain dangerous charges The capa...

Page 114: ...s and so on can have sharp edges In case you lift a device during demounting with non protected hands your fingers palms can be cut If the device falls off your feet can be cut up Wear safety gloves Wear safety shoes CAUTION The following can occur if you disregard this warning instruction m Environmental pollution The danger is incorrect disposal You may only dispose under consideration of the sa...

Page 115: ...recycled as special waste Thereby refer to the relevant instructions Semiconductor modules Semiconductor modules are to be recycled as special waste Thereby refer to the relevant instructions Electronic scrap The electronic scrap from PCBs which no further can be demounted must be recycled as special waste Thereby refer to the relevant instructions 12 4 Recycling plants offices Assure that the dis...

Page 116: ...Recycling plants offices Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 116 of 174 12 4 ...

Page 117: ...umüller Nürnberg GmbH DCM Digital signal common multi func tion input EMC Electromagnetic compatibility EN European standard FWD Forward speed direction IP Class of protection MCM Multi function photocoupler output MI Multi function input MO1 Multi function output N C Normally connected N O Normally open PE Protected earth RCD Residual current operated protec tive device REV Reverse speed directio...

Page 118: ...Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 118 of 174 A ...

Page 119: ...d suggestions according the accessories do not hesitate to contact our product management B 1 Chopper units and braking resistors NOTE Please only use Baumüller resistors and recommended values Other resistors and values will void Baumüller s warranty Please contact your nearest Baumüller representative for use of special resistors The brake unit should be at least 10 cm away from the device to av...

Page 120: ... value for each device see table below m Please read the wiring information in the user manual of the brake unit thoroughly prior to installation and operation Voltage Device Appli cable motor kW Full load torque Nm Resistor value spec for each device Chopper unit model and quantity Braking resis tors model and quantity Braking torque 10 ED Min equiva lent resistor value for each device Typical th...

Page 121: ... cur rent A 1 141 0 57 Braking start up voltage DC 328 V 345 V 362 V 380 V 397 V 415 V 3 V 656 V 690 V 725 V 760 V 795 V 830 V 6 V Input rating DC Voltage 200 to 400 VDC 400 to 800 VDC Protection Heat sink overheat Temperature over 95 C Power charge display Blackout until bus voltage below 50 VDC Environment Installation location Indoor no corrosive gases metallic dust Operating temperature 10 to ...

Page 122: ...resistors Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 122 of 174 B 1 m Dimension all dimensions in mm Figure 61 Dimensions chopper unit m DIN rail installation Figure 62 DIN rail installation chopper unit ...

Page 123: ...s m Basic wiring diagram Figure 64 Wiring diagram chopper unit Terminal symbol Wire gauge AWG mm2 Terminal Power input circuit P N 20 22AWG 0 5 0 3mm2 M4 screw Braking resistor B1 B2 20 22AWG 0 5 0 3mm2 M4 screw SLAVE circuit M1 M2 S1 S2 24AWG 0 2mm2 M1 M2 S1 S2 with shielded wires M2 screw NOTE Do not wire terminal N to neutral point of power system ...

Page 124: ...opper unit must be confirmed for correct polarity lest the drive and the chopper unit be damaged when power on When the chopper unit performs braking the wires connected to P N B1 and B2 would generate a powerful electromagnetic field for a moment due to high current passing through These wires should be wired separately from other low voltage control circuits so that do not make interference or m...

Page 125: ...tion This setting will affect the volt age level of the chopper unit Input power with tolerance 10 ED T1 T0 100 NOTE Before voltage setting make sure the power has been turned off Please set power voltage as the possible highest voltage for unstable power system Take 380VAC power system for example If the voltage may be up to 410VAC 415VAC should be regulated For b maXX BM1000 please set parameter...

Page 126: ... or more chopper units in parallel making these chopper units be en abled disabled synchronously Then the power dissipation of each unit will be equiva lent so that they can perform the braking function completely n Wiring example The SLAVE braking application of three chopper units is shown After wiring the jumper of first unit shall be set as MASTER and that of others must be set as SLAVE to com...

Page 127: ...imensions and weights for braking resistors in progress for further information please contact your nearest Baumüller representative all dimensions are in millimeter R150 200 20 150 Ω 200 W R250 200 20 250 Ω 200 W Figure 69 Braking resistor 1 Model no L1 L2 L3 W H R400 300 20 165 150 110 30 60 ...

Page 128: ...raking resistors Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 128 of 174 B 1 R400 300 20 400 Ω 300 W Figure 70 Braking resistor 2 Model no L1 L2 H D W Max weight g R400 300 20 215 200 30 5 3 60 750 ...

Page 129: ... built in EMI filter An additional mains filter is necessary for cable lengths 15 m cable device motor Device Filter Specification Dimension length x width x depth Manufacturer BM1211 MDF16 16 A 240 VAC 150 x 65 x 48 mm Fa DELTRON EMCON BM1212 BM1213 BM1224 MDF25 25 A 240 VAC 174 x 120 x 77 mm BM1225 BM1412 KMF306A 3 phase 6 A 179 x 45 x 79 mm BM1413 BM1414 BM1425 KMF318A 3 phase 18 A 229 x 55 x 1...

Page 130: ... Max continuous A Inductance mH 3 5 impedance BM1211 0 2 4 6 6 5 BM1212 0 4 5 7 5 3 BM1213 0 75 8 12 1 5 BM1224 1 5 12 18 1 25 BM1225 2 2 18 27 0 8 Device kW Fundamental A Max continuous A Inductance mH 3 impedance 5 impedance BM1412 0 4 2 3 20 32 BM1413 0 75 4 6 9 12 BM1414 1 5 4 6 6 5 9 BM1425 2 2 8 12 5 7 5 BM1426 3 7 8 12 3 5 BM1437 5 5 12 18 2 5 4 2 BM1438 7 5 18 27 1 5 2 5 BM1439 11 25 37 5 ...

Page 131: ...ctance mH 3 impedance 5 impedance BM1211 0 2 4 4 9 12 BM1212 0 4 6 6 6 5 9 BM1213 0 75 8 12 3 5 BM1224 1 5 8 12 1 5 3 BM1225 2 2 12 18 1 25 2 5 Device kW Fundamental amps Max continuous amps Inductance mH 3 impedance 5 impedance BM1412 0 4 2 3 20 32 BM1413 0 75 4 6 9 12 BM1414 1 5 4 6 6 5 9 BM1425 2 2 8 12 5 7 5 BM1426 3 7 12 18 2 5 4 2 BM1437 5 5 18 27 1 5 2 5 BM1438 7 5 18 27 1 5 2 5 BM1439 11 2...

Page 132: ...ose shown in the table are permitted Model I A Input I A Output Line Fuse I A Bussmann P N BM1211 4 9 1 6 10 JJN 10 BM1212 6 5 2 5 15 JJN 15 BM1412 1 9 1 5 5 JJS 6 BM1213 9 7 4 2 20 JJN 20 BM1413 3 2 2 5 5 JJS 6 BM1224 15 7 7 5 30 JJN 30 BM1414 4 3 4 2 10 JJS 10 BM1225 24 11 50 JJN 50 BM1425 7 1 5 5 15 JJS 15 BM1426 11 2 8 2 20 JJS 20 BM1437 14 13 30 JJS 30 BM1438 19 18 40 JJS 40 BM1439 26 24 50 J...

Page 133: ...s maximum output current rating Refer to ZD 3 Electrical data from page 143 for rated input output current B 6 Digital keypad BM1 HMI 01 00 00 Figure 71 Digital keypad B 7 Digital keypad cable 1 phase 3 phase Model Recommended non fuse breaker A Model Recommended non fuse breaker A BM1211 10 BM1412 5 BM1212 15 BM1413 5 BM1213 20 BM1414 10 BM1224 30 BM1425 15 BM1225 50 BM1426 20 BM1437 30 BM1438 40...

Page 134: ...DIN rail Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 134 of 174 B 8 B 8 DIN rail B 8 1 BM1 MPL 01 Figure 72 DIN rail 1 ...

Page 135: ...essories Manual b maXX BM1000 Document No 5 07003 04 135 of 174 B B 8 2 BM1 MPL 02 Figure 73 DIN rail 2 B 8 3 BM1 EPL 00 EMC earthing plate for shielding cable Figure 74 MKE EP Figure 75 Earthing plate for shielding cable ...

Page 136: ...e Sub D male 1 346568 BM4 CAN K 31 02 2 on request BM4 CAN K 31 02 3 346571 BM4 CAN K 31 05 5 on request BM4 CAN K 31 10 10 on request BM4 CAN K 32 01 RJ45 male Sub D female 1 346572 BM4 CAN K 32 02 2 on request BM4 CAN K 32 03 3 346573 BM4 CAN K 32 05 5 on request BM4 CAN K 32 10 10 on request BM4 CAN K 33 01 RJ45 male RJ45 male 1 346577 BM4 CAN K 33 02 2 on request BM4 CAN K 33 03 3 on request B...

Page 137: ... on manufac turers for the product by virtue of the Community directives providing for its affixing b The CE marking affixed to industrial products symbolizes the fact that the natural or legal person having affixed or been responsible for the affixing of the said marking has verified that the product conforms to all the Community total harmonization provisions which apply to it and has been the s...

Page 138: ... to market your machine within the EU you must be in possession of the following m Conformity mark CE mark m Declaration s of Conformity regarding the directive s relevant to the machine C 3 Definition of the term Declaration of Conformity A Declaration of Conformity as defined by this documentation is a declaration that the electrical equipment brought into circulation conforms to all the relevan...

Page 139: ...iption is recorded under file no E179860 Only if all necessary tests have been completely carried out the c mark may be attached to the equip ments or components If single tests have not already taken place at the manufacturer s but are carried out not until at the user s then only the u mark may be attached With products of the Baumüller Nürnberg GmbH all tests are already completed at the UL cer...

Page 140: ...UL certification Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 140 of 174 C 5 ...

Page 141: ...141 of 174 Manual b maXX BM1000 Document No 5 07003 04 APPENDIX D TECHNICAL DATA In this chapter you find the detailed technical data for all sizes of the device series b maXX BM1000 ...

Page 142: ...0 6 G max Storage Transportation Temperature 20 C to 60 C 4 F to 140 F Relative Humidity 90 no condensation allowed Atmosphere pressure 86 to 106 kPa Vibration 20 Hz 9 80 m s2 1 G max 20 to 50 Hz 5 88 m s2 0 6 G max Pollution Degree 2 suitable for a factory type environ ment NOTE m Operating storing or transporting the b maXX BM1000 outside these conditions may cause damage to the device m Failure...

Page 143: ...60 Hz Voltage tolerance 10 180 to 264 V Frequency tolerance 5 47 to 63 Hz Cooling method natural cooling fan cooling Voltage 460 V series BM 1412 1413 1414 1425 1426 1437 1438 1439 Max applicable motor output kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 Output rating Rated output capacity kVA 1 2 2 0 3 3 4 4 6 8 9 9 13 7 18 3 Rated output current A 1 5 2 5 4 2 5 5 8 2 13 18 24 Maximum output voltage V 3 pha...

Page 144: ...aking resistor or externally mounted chopper unit 2 2 to 11 kW mod els have brake chopper built in V f pattern Adjustable V f pattern Operating characteristics Frequency setting Keypad Setting by External signal Potentiometer 5 kΩ 0 5 W 0 to 10VDC 4 to 20 mA RS 485 interface Multi function inputs 3 to 9 15 steps jog up down Operation setting signal Keypad Set by RUN and STOP External signal 2 wire...

Page 145: ...PID con trol external counter MODBUS communication abnormal reset abnormal re start power saving fan control sleep wake frequency 1st 2nd frequency source selections 1st 2nd fre quency source combination NPN PNP selection Protection functions Over voltage over current under voltage external fault over load ground fault overheating electronic thermal IGBT short circuit PTC Display keypad 6 key 7 se...

Page 146: ...ch these in series to the cable protection fuses These protect the input sided rectifier triggering in case of a short circuit against completely destruction so that a repair of the device is possible Dimension the suitable device protection fuses dependent on the peak current and the required limit load integral i2 tOFF See ZB 4 Fuses for device protection on page 132 Cable pro tection de vice pr...

Page 147: ... for the laying of PVC isolated cables on open cable racks Use suitable fuses with the enable characteristic gL or gR D 5 2 Cable protection device protection Consider by your choice of the whole range fuses the current carrying capacity connected mains cables and the allowable maximum load of the device Recommended UL listed fuses see ZB 4 Fuses for device protection on page 132 D 6 Type of prote...

Page 148: ...Fire fighting appliances Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 148 of 174 D 7 ...

Page 149: ...149 of 174 Manual b maXX BM1000 Document No 5 07003 04 APPENDIX E CANOPEN In this chapter you find the detailed information according to b maXX BM1000 CANopen inter face ...

Page 150: ...vices e g communication modules E 2 Terminating plug for CANopen The b maXX BM1000 must be equipped with a termination plug BM4 CAN T01 according CIA Standard 120 Ω 0 25 W if the device is the last participant within the CANopen network see ZAccessories CANopen on page 136 E 3 Connection cables For available connection cables refer to ZAccessories CANopen on page 136 Pin assignment Pin no CANopen ...

Page 151: ...ess and baudrate E 5 1 Setting via software parameters P0870 and P0871 The address and baudrate is set in parameters P0870 and P0871 directly The DIP switches are deactivated DIP switch setting The DIP switches 1 2 3 must be set to OFF to enable the setting of the CANopen address via parameters P0870 and the baudrate via parameter P0871 20 21 22 1 2 3 ON OFF ...

Page 152: ...a parameter P0871 Default value P0871 1 E 5 2 Setting of address via DIP switch without multiplier P2148 0 address setting via DIP switch without multiplier The DIP switch setting defines from which parameter P2141 to P2147 the CANopen address is read and copied to P0870 The baudrate must be set via P2140 if the DIP switch is set 0 The value set in P2140 is copied internal to P0871 and used as bau...

Page 153: ... stored address value in P2143 23 default value is copied to P0870 and used as CANopen address The value range of parameters P2141 to P2147 is 0 to 127 the address range can be set from 1 to 127 CANopen baudrate setting via P2140 Default value P2140 2 DIP switch setting Address storage parameter Default values 1 P2141 21 2 P2142 22 3 P2143 23 4 P2144 24 5 P2145 25 6 P2146 26 7 P2147 27 20 21 22 1 ...

Page 154: ...nal to P0871 and used as baudrate DIP switch setting The DIP switch must be set 0 The setting range is 1 to 7 The DIP switch values 1 to 7 select P2141 to P2147 The CANopen address is P2148 multi plied with the selected parameter P2141 to P2147 and then copied to P0870 automatically CANopen address settings via DIP switch and multiplier The multiplier parameter P2148 must be set 0 Default value P2...

Page 155: ...0 2 E 6 CANopen display functions E 6 1 LED display LED H3 displays the status of the CANopen interface H3 fulfills the specification according DR 303 3 indicator specification m CANopen initialization display via LED H3 orange n Start of initialization H3 is blinking in orange color n End of initialization H3 is blinking in orange color n Initialization completed H3 is off P2140 Baudrate kbit s 0...

Page 156: ...rror display via LED H3 red n At least one of the error counters has reached warning level m H3 is blinking in red color n Guard NMT master or NMT slave or Heartbeat event m H3 is blinking in red color n Sync message hasn t been received within the configured communication cycle m H3 is blinking in red color n No communication between CAN interface and CANopen master m H3 is ON in red color ON OFF...

Page 157: ...cc02 Guard NMT master or NMT slave or Heartbeat event cc03 Sync message hasn t received within the configured communication cycle cc04 No communication between CAN interface and CANopen master cc05 Hardware failure or no CANopen hardware available on processing unit cc06 No CANopen software available on processing unit cc07 An update of CANopen is necessary cc08 Hardware error ...

Page 158: ...CANopen display functions Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 158 of 174 E 6 ...

Page 159: ...e capacity of b maXX drive is too small it cannot offer the required performance and the b maXX drive maybe damaged due to overloading But by simply selecting the b maXX drive of the same capacity as the motor user application requirements cannot be met completely Therefore a designer should consider all the condi tions including load type load speed load characteristic operation method rated outp...

Page 160: ...t Decreasing torque Decreasing output m m Load characteristics Constant load Shock load Repetitive load High starting torque Low starting torque m m m m Continuous operation short time operation Long time operation at medium low speeds m m Maximum output current instantaneous Constant output current continuous m m Maximum frequency Base frequency m Power supply transformer capacity or percentage i...

Page 161: ... maXX drive n Acceleration time 60 seconds The starting capacity n Acceleration time 60 seconds The starting capacity m The current should be less than the rated current of b maXX drive A n Acceleration time 60 seconds n Acceleration time 60 seconds k N 973 η ϕ cos TL GD 2 375 N tA 1 5 capacity of the b maXX drive kVA k N η ϕ cos nr ns ks 1 PC1 1 ns nr ks 1 1 5 capacity of the b maXX drive kVA k N...

Page 162: ...η Motor efficiency normally approx 0 85 cosϕ Motor power factor normally approx 0 75 VM Motor rated voltage V IM Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method PC1 Continuous motor capacity kVA ks Starting current rated current of motor nr Number of motors in parallel ns Number of simultaneously started moto...

Page 163: ... capacities for both the motor and the b maXX drive 4 When an error occurs on the drive a protective circuit will be activated and the b maXX drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter settings note 1 The b maXX drive can be driven at an output frequency up to 400 Hz less for some mod...

Page 164: ...7 Load duty cycle 5 If 100 continuous torque is required at low speed it may be necessary to use a special in verter duty motor 6 Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60 Hz of a standard motor 7 Motor torque characteristics vary when an b maXX drive instead of commercial power sup ply drives the motor Check the load torque ...

Page 165: ...stalled in a safe place and the wiring should comply with the Ex requirements b maXX motor drives are not suitable for Ex areas with special precautions 4 Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand The lubricating function for operating long time at low speed and for high speed operation needs t...

Page 166: ...ller Nürnberg GmbH 166 of 174 F 5 F 5 Motor torque The torque characteristics of a motor operated by a b maXX drive and commercial mains pow er are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15 kW Figure 78 Motor torque ...

Page 167: ...and PNP mode with external power 53 External connections 54 Mains circuit terminals 56 Mains terminals connections 1 57 Mains terminals connections 2 57 Main terminals connections 3 58 Main terminals connections 4 58 Terminals braking resistor 60 Connecting grounding terminals 61 Position of control terminals 62 Multi function output 1 63 Analog voltage input 63 Analog current input 64 Analog outp...

Page 168: ... capacitors 99 Danger areas b maXX BM1000 101 Dimensions chopper unit 122 DIN rail installation chopper unit 122 Parts of chopper unit 123 Wiring diagram chopper unit 123 Wiring distance chopper unit 124 Braking usage ED 125 Voltage setting chopper unit 126 Wiring example Master Slave setting 126 Braking resistor 1 127 Braking resistor 2 128 Digital keypad 133 DIN rail 1 134 DIN rail 2 135 MKE EP ...

Page 169: ...146 Digital inputs 65 Digital keypad 133 Digital outputs 65 Dimensions chopper unit 122 DIN rail 134 DIN rail installation chopper unit 122 Display keypad 145 Disposal 113 Disposal instructions 115 Drilling patterns 39 Drive frames 28 E Electrical data 143 EMC filter 55 EMC instructions 46 EMC compatible installation 46 EN 60204 1 1 146 Environmental conditions 71 102 142 Error detection 81 Error ...

Page 170: ...rotection functions 145 Protective measures 11 Q Qualified personnel 19 34 72 R Rated current 25 Rated input current 143 Rated output capacity 143 Rated output current 143 Rated voltage 143 Recommissioning 111 Recycling 115 Regenerated braking torque 144 Relative air humidity 102 Remove fan 31 Remove front cover 30 Remove keypad 29 Remove main terminal cover 30 Remove motor terminal cover 30 Repai...

Page 171: ... V Ventilation channel of cooling system 106 Voltage 103 Voltage settings chopper unit 125 Voltage tolerance 143 W Warning code information 88 Washers 41 WEEE 2002 96 EG 113 Wiring diagram chopper unit 123 Wiring distance chopper unit 124 Wiring for NPN mode 52 ...

Page 172: ...Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 172 of 174 Index ...

Page 173: ...Manual b maXX BM1000 Document No 5 07003 04 173 of 174 Revision survey Revision survey Version Date Changing 5 07003 04 29 02 2007 First edition ...

Page 174: ...Manual b maXX BM1000 Document No 5 07003 04 Baumüller Nürnberg GmbH 174 of 174 Notes ...

Page 175: ......

Page 176: ... our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the ...

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