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Baumer O200, Instruction Manual

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en_BA_O200_IO-Link_V1.docx 

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Baumer Electric AG 

15.08.2018/ 

 

Frauenfeld, Switzerland

 

3 

Sensor in the IO-Link Communication Mode 

3.1 

Signal Path 

The signal path describes the rough position of a parameter in the signal processing chain. The path starts 
with the measuring value in the top left corner and finishes either with a physical pin (top right) or as output 
via the process data (bottom right).  
 

 

 

 
 

Figure 3

 Illustrates the signal path from raw data to an output either through a physical pin (top right) or as 

output via the process data  (bottom right) 
 
 

 

Summary of Contents for O200

Page 1: ...Instruction Manual for O200 Sensors with IO Link Instruction Manual O200 Sensors with IO Link ...

Page 2: ...4 MDC Descriptor 10 4 3 Configuration Switching Signal Channel SSC 11 4 3 1 Setpoints SP 11 4 3 2 SSC Configuration 12 4 3 3 Timefilter 15 4 3 4 Counter SSC4 18 4 4 Signal Processing 20 4 4 1 Measurement Mode Only O200 G S 20 4 5 Input Output Settings 20 4 5 1 Switching Output 20 4 6 Local User Interface 21 4 6 1 Local Teach Settings 21 4 6 2 Indication LEDs 24 4 7 Quality Parameters 25 4 8 Device...

Page 3: ...ounting or as versions for mounting in control cabinets Many control suppliers also offer IO Link input terminals and thus an IO Link master implemented directly on the control The maximum cable length between sensor and master is 20 m However significantly longer connections from the sensor to the controller can be realized by connecting a field master to a field bus system This gives them maximu...

Page 4: ...ble additional data can be made accessible Sensor and Master can exchange two different types of data cyclic and acyclic data More information can also be found here 2 2 1 Cyclic data Transmitted in real time They are used for process control in the automation system These can also be transferred to other IT systems via IO Link 2 2 2 Acyclic data Through this data stream sensors IO devices can be ...

Page 5: ...onsists of several files a main file and optional external language files both in XML format as well as image files in PNG format 2 4 Off Line Parametrization Off line sensor parameter adjustment via convenient user interfaces in the PC via USB Master or via Wireless App via Wireless Master Sensors can be conveniently configured at the desk and installed without further teach in Even if IO Link is...

Page 6: ...e rough position of a parameter in the signal processing chain The path starts with the measuring value in the top left corner and finishes either with a physical pin top right or as output via the process data bottom right Figure 3 Illustrates the signal path from raw data to an output either through a physical pin top right or as output via the process data bottom right ...

Page 7: ... 0 No object is being detected Logic Normal Bit 0 1 An object is being detected Logic Normal See section 4 3 to learn how to configure this bit Bit 2 Quality The quality bit signals that the signal quality has fallen below the configured threshold It is directly connected to the weak signal indication LED section 4 6 2 See section 4 7 to learn how to configure this bit Bit 3 Alarm The alarm bit in...

Page 8: ...n be read out as 16 bit integer value See section 4 2 to learn how to configure the MDC 3 2 2 Process Data Out This data is cyclically sent from the master to the sensor Master Sensor IO Link Process Data Output Bit 7 6 5 4 3 2 1 0 Find Me Localization LEDs flashing Disable Transmit LED Bit 0 Disable Transmit LED If set to true the transmition LED is deactivated The sensor will not deliver a measu...

Page 9: ...ore Factory Settings wo 4 2 Measurement Data Channel MDC 4 2 1 Measurement Values Parameter name Short Description Rights Unit Allowed values Measurement Value Intensity Intensity measuring value Only available for O200 R ro 0 32000 Measurement Value Quality Value The quality value represents the excess gain ration in 100 Exactly the amount of light needed for a switching operation 200 Twice the a...

Page 10: ...1 and 4 ro 32 Bit value 4 2 3 MDC Source Selects which measuring value is mapped to the MDC channel and is then available via the process data IN path When SSC1 SSC2 or SSC4 is selected the number of switches detected by the channel is shown Parameter name Short Description Rights Unit Allowed values MDC Selection Source Defines the measuring value which is mapped to the MDC channel for availabili...

Page 11: ...on Figure 4 shows the illustration of the switching behavior Regarding Single point mode only SP1 is relevant SP2 is not active For the Window mode SP1 SP2 are active The switching modes are explained in section Window mode is only available for the SSC1 of O200 G and for the SSC4 Counter Figure 4 Single Point Mode O200 R O200 G SP1 Switch point 1 SP2 Not active Figure 5 Window Mode Only O200 G or...

Page 12: ...g mode rw Disabled Single Point Window Only O200 G 4 3 2 2 Channel Logic Allows to change the output logic from Normally Open NO Normal to Normally closed NC Inverted Single Point Mode Window Mode Single Point Mode Window Mode Figure 10 Normal or NO setting The output is high when the object is within the range defined by the setpoints The output is low when the object is not present our outside o...

Page 13: ...es Available for SSC1 Default Right aligned rw Left Aligned Center Aligned Right Aligned 4 3 2 3 1 Left Aligned Left Aligned defines the hysteresis to be aligned towards the sensor against the sensing direction When to apply For an accurate switching distance in case the object is moving away from the sensor Figure 12 Left Aligned Single Point Mode Figure 13 Left Aligned Window Mode 4 3 2 3 2 Righ...

Page 14: ... 15 08 2018 Frauenfeld Switzerland 4 3 2 3 3 Center Aligned A compromise between left and right aligned The hysteresis is aligned symmetrical around the individual setpoints Figure 16 Center Aligned Single Point Mode Figure 17 Center Aligned Window Mode ...

Page 15: ...ime the measurement value needs to be above single point mode or inside window mode the switchpoints of the related SSC until its status changes to active or inactive if the logic is inverted as described in section 4 3 2 1 When to apply To avoid the detection of small peaks false switching operations due to structure changes of the background or similar To avoid wrong switching of known disturban...

Page 16: ... to apply To avoid false switching operations in case of an object which is not 100 stable to detect over the whole length To supress short losses of a proper signal due to known disturbances such as the wheel of a mixer To avoid bouncing To optimize the timing of the execution of a subsequent actor triggered by the output of the sensor To detect a unwanted gap size within a continuous flow of pro...

Page 17: ...ive or inactive after the change of its status When to apply To align the timing of the sensor to a slower PLC To avoid bouncing To avoid false pulses due to short losses of a proper signal To straighten the clock pace Figure 20 Minimum Pulse Duration Parameter name Short Description Rights Unit Allowed values Minimum Pulse Duration SSC1 Time Sets the response delay time Available for SSC1 and SSC...

Page 18: ... configuration is explained 4 3 4 1 SSC4 Configuration In general the SSC4 offers the same features as the SSC1 and SSC2 based on distance See 4 3 2 including also timefilters Exceptions No hysteresis settings as there are only incremental counts Additional parameters to adjust like SSC4 Source and SSC4 Auto Reset Parameter name Short Description Rights Unit Allowed values SSC4 Setpoints SP1 Set t...

Page 19: ...inimum Pulse Duration SSC4 Time Sets the response delay time Available for SSC1 SSC2 SSC3 and SSC4 rw 0 to 60 000 ms 4 3 4 2 SSC4 Behavior By enabling autoreset a full featured counter being able to count lot sizes can be created without any need of a manual reset Timefilters like Response Delay can help to optimize the timing of the execution of a subsequent actor Figure 21 illustrates the behavi...

Page 20: ...s Sensors is adjusted for fastest response time Detection ability identical to Standard Mode but with reduced ambient light immunity Standard Standard setting with outstanding performance with the highest ambient light immunity High Power Twice the excess gain compared to Standard mode but with slower response time Reduced hysteresis due to better signal noise ratio 4 5 Input Output Settings 4 5 1...

Page 21: ...tings Parameter name Short Description Rights Unit Allowed values Teach Lock Settings Teach Lock Time This parameter is only applicable for the qTeach the teach in by wire is not affected locked at any time Defines the time between power up and qTeach deactivation 0 qTeach never locked 1 120 min Accepted range 0xFF qTeach always locked Default 5 min rw 0 120 min 0xFF Teach Mode Settings Teach Mode...

Page 22: ...as successful the sensor turns in to operation mode Mode Level 1 Level 2 Xpert Static 1 Point Teach Enter teach level by activating qTeach in 2 4 sec Green LED flashes with 2 Hz Tap qTeach to teach in the position 2 Point Teach O200 S not active Enter teach level by activating qTeach 4 6 sec Yellow LED flashes with 2 Hz Tap qTeach to teach the position of TP1 Tap qTeach again to teach the position...

Page 23: ...ated by the LEDs Green LED Normal Yellow LED Inverted Enter teach level by activating qTeach 8 12 sec No further actions required Xpert Dynamic Enter teach Level by activating qTeach 6 8 sec Green yellow LED flash with 2 Hz Tap qTeach to change the logic indicated by the LEDs Green LED Normal Yellow LED Inverted Enter teach level by activating qTeach 8 12 sec No further actions required Xpress Sta...

Page 24: ...it Allowed values LED Settings Green Mode Power on short circuit rw On Off LED Settings Yellow Mode Connected to output 1 State Signal close to threshold weak signal The weak signal can be configured by using the quality bit section4 7 Default LED on if output is active rw On Off Inverted If the LED mode is set On the behaviour of the related LED is as described in Figure 23 Off the LED is deactiv...

Page 25: ... Exactly the amount of light needed for a switching operation 200 Twice the amount of light needed O200 G O200 S Quality Strength of received light Strength required O200 R Quality Intensity value SSC1 SP1 ro Quality Bit Threshold Sets the threshold for the quality bit value in which is mapped to the process data in section 3 2 1 The quality bit is directly connected to the weak signal indication ...

Page 26: ...Channel Selection TPO Teach Status The described teach commands can be applied to individual switching signal channels Before proceeding with the teach in procedure make sure to select the SSC that should be addressed Furthermore different information are available to indicate the current mode and teach in state of the selected switching signal channel to help to execute the right commands describ...

Page 27: ...gle Point 1 Point Teach All Defines SP1 by teach in only one position and adding a configurable offset to this position value O200 G Teaches the position of the object SP1 TP TPO O200 R Teaches the sensor hitting the reflector without any object in between SP1 TP TPO O200 S Teaches the reference backgroundposition Single Point 2 Point Teach O200 G O200 R Defines SP1 based on TP1 and TP2 for an opt...

Page 28: ...TPO needs to be considered O200 G R wo Teach SP2 Sets SP2 at the current position of the object which is within the allowed range In singlepoint mode the teachpoint offset TPO needs to be considered O200 G R wo Teach SP1 TP1 Command can be used to define SP1 based on TP1 and TP2 wo Teach SP1 TP2 Command can be used to define SP1 based on TP1 and TP2 wo Teach Apply Stores the teached in SP and sets...

Page 29: ...e as long Teach Apply has not been used before Figure 24 O200 G O200 R Single Point Teach switching behavior Figure 24 shows the switching behavior of the selected SSC if the teach in was successful In single point mode the TPO Teach Point Offset will be added on the teached in value to define the setpoint O200 G SP1 TP TPO O200 R SP1 TP TPO Figure 25 O200 S Single Point Teach switching behavior F...

Page 30: ...2 Point Teach switching behavior O200 G SP1 TP1 TP2 2 O200 R SP1 sqrt TP1 TP2 5 2 3 Window Mode Window Teach Only O200 G If the selected SSC is configured to Window mode Section 4 3 2 1 following command sequence can be applied to teach in SP1 and SP2 Command sequence Place object at desired switching distance Execute Teach SP1 to teach in the distance related to SP1 Execute Teach SP2 to teach in ...

Page 31: ...amic Teach Stop to stop the data acquisition Execute Teach Apply to store the setpoint By executing Teach Cancel the teach in procedure can be canceled at any state as long Teach Apply has not been used Parameter name Short Description Rights Unit Allowed values Dynamic Teach SP Start Starts the data acquisition wo Dynamic Teach SP Stop Stops the data acquisition wo Teach Apply wo Teach Cancel wo ...

Page 32: ...optimum machine availability 6 1 Device Status Parameter name Short Description Rights Unit Allowed values Device Status Indicates if the sensor is working properly ro 0 Device is OK 2 Out of Specification 4 Failure Detailed Device Status ro 6 2 Device Temperature An integrated temperature sensor allows to track the internal temperature of the sensor Please be aware that compared to the ambient te...

Page 33: ...umer Electric AG 15 08 2018 Frauenfeld Switzerland 7 Glossar wo Write only access rw Read and write access ro Read only access SSC Switching Signal Channel MDC Measurement Data Channel SP Switching Point AdSS Adjustable switching sensor ...

Page 34: ...ly Baumer Italia S r l IT 20090 Assago MI Phone 39 0 245 70 60 65 Poland Baumer Sp z o o PL 03 310 Warszawa Phone 48 228321550 Republic of Korea Baumer Korea Co Ltd KR 411 766 Seoul Phone 82 70 5055 0741 or 82 31 995 6379 Singapore Baumer Singapore Pte Ltd SG 339412 Singapore Phone 65 6396 4131 Spain Baumer Automación Ibérica S L ES 08021 Barcelona Phone 34 932547864 Sweden Baumer A S SE 56122 Hus...

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